Molex CR60670B Bedienungsanleitung

CR60670B Hand Crimp Tool for “Mini-Fit Jr. ”Terminals

Doc No. 11-01-0199 Release Date: 11-04-93UNCONTROLLED COPY

Page 1 of 6

Revision: E Revision Date: 09-01-05

INSULATIO

CRIMP

BRUS

STRIP

LENGT

BELL MOUTH

COND.CRIMP

HEIGHT

BEND

DOWN

BEND UP

ROLLIN

CONDUCTOR

CRIMP

TWISTING

CUT-OFF

TAB

SEAM

HAND CRIMP TOOL

SPECIFICATION SHEET

Order No. 11-01-0199

(CR60670B)

FEATURES

Small handle spread which make this style tool ideally suited for end users

Ratchet with safety release that ensures consistent performance

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping

position

SCOPE

Terminal Series No.

Wire Size

Insulation Diameter

Strip Length

AWG

mm²

In.

5556-T3

1.30

1.80-3.10

.071-.122

2.49-3.00

.098-.118

5558-T3

1.30

1.80-3.10

.071-.122

2.49-3.00

.098-.118

44476-3

1.30

1.80-3.10

.071-.122

2.49-3.00

.098-.118

44478-3

1.30

1.80-3.10

.071-.122

2.49-3.00

.098-.118

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a

terminal listed in the scope.

TYPE 2

CR60670B Hand Crimp Tool for “Mini-Fit Jr. ”Terminals

Doc No. 11-01-0199 Release Date: 11-04-93UNCONTROLLED COPY

Page 2 of 6

Revision: E Revision Date: 09-01-05

CONDITIONS:

After crimping, the conductor profiles should measure the following (see notes on page 3).

Terminal Series No.

Wire Size

Cond. Crimp

Height (Ref)

Punch Width (Ref)

Pull Force Min.

Profile

Cond.

Ins.

AWG

mm2

In.

Lb.

5556-T3

1.30

1.27-1.37

.050-054

1.91

.075

2.78

.109

89.0

20.00

5558-T3

1.30

1.27-1.37

.050-.054

1.91

.075

2.78

.109

89.0

20.00

44476-3

1.30

1.27-1.37

.050-.054

1.91

.075

2.78

.109

68.5

15.40

44478-3

1.30

1.27-1.37

.050-.054

1.91

.075

2.78

.109

68.5

15.40

OPERATION

Open the tool by squeezing the handles together, at the

end of the closing stroke, the ratchet mechanism will

release the handles, and the hand tool will spring open.

Crimping Terminals

1. Lift the locator blade and place the terminal into the

correct die profile (A or B), release the locator blade.

Not all tools are equipped with a locator or locator blade.

2. Partially close the tool until the terminal is

held in place, (See Figure 1). If the

insulation diameter is too large to do this,

then place the insulation down into the

terminal before closing the tool.

3. Place a wire into the terminal and up

against the locator blade. (See Figure 2).

On tools without locators line the wire up

with the conductor and insulation grips

visually.

4. Close the tool until the ratchet releases, (See

Figure 3).

5. Lift the locator blade or wire stop up.

6. Carefully remove the crimped terminal.

Figure 1

Figure 2

Figure 3

CR60670B Hand Crimp Tool for “Mini-Fit Jr. ”Terminals

Doc No. 11-01-0199 Release Date: 11-04-93UNCONTROLLED COPY

Page 3 of 6

Revision: E Revision Date: 09-01-05

CR60670B Hand Crimp Tool for “Mini-Fit Jr. ”Terminals

Doc No. 11-01-0199 Release Date: 11-04-93UNCONTROLLED COPY

Page 4 of 6

Revision: E Revision Date: 09-01-05

Maintenance

It is recommended that each operator of

the tool be made aware of, and

responsible for, the following

maintenance steps:

1. Remove dust, moisture and other

contaminants with a clean brush, or

soft, lint free cloth.

2. Do not use any abrasive materials

that could damage the tool.

3. Make certain all pins; pivot points and

bearing surfaces are protected with a

thin coat of high quality machine oil.

Do not oil excessively.

4. When tool is not in use, keep the

handles closed to prevent objects

from becoming lodged in the crimping

dies, and store the tool in a clean, dry

area.

Miscrimps or Jams

Should this tool ever become stuck or

jammed in a partially closed position, Do

Not force the handles open or closed.

The tool will open easily by lifting the

ratchet release lever (See Figure 4).

How To Adjust Tool Crimp Force

(See Figure 4)

It may be necessary over the life of the

tool to adjust tool-crimping force. Listed

below are the steps required to adjust

the crimping force of the hand tool to

obtain proper crimp conditions:

1. Remove the screw and plastic cover

washer. Note the setting wheel position.

2. Lift the setting wheel off the axle.

Turn the eccentric axle with a

screwdriver.

3. Turning the eccentric axle counter-

clockwise will increase handle force.

4. Replace the setting wheel to the axle,

aligning the nearest notch in the setting

wheel to the dowel pin.

5. Replace the plastic cover washer and

screw.

6. Check to the crimp specifications

after tool crimp force is adjusted.

Warranty

This tool is for electrical terminal

crimping purposes only. This tool is

made of the best quality materials. All

vital components are long life tested. All

tools are warranted to be free of

manufacturing defects for a period of 30

days. Should such a defect occur, we

would exchange the tool free of charge.

This will not be applicable to altered,

misused, or damaged tools. This tool is

designed for hand use only. Any

clamping, fixturing, or use of handle

extensions voids this warranty.

Hand held crimping tools are intended for

low volume, prototyping, or repair

requirements only.

CAUTION: Repetitive use of this tool

should be avoided.

Notes:

1. This tool should only be used for the

terminals and wire gauges specified

on this sheet.

2. This tool is not adjustable for crimp

height, however crimp force is

adjustable (See instructions above).

Variations in tools, terminals, wire

stranding and insulation types may

affect crimp height.

3. This tool is intended for standard

conductor sizes. It may not give a

good insulation crimp support for all

insulation sizes.

4. Molex does not repair hand tools (see

warranty above) The replacement

parts listed are the only parts

available for repair. If the handles or

crimp tooling is damaged or worn, a

new tool must be purchased.

CR60670B Hand Crimp Tool for “Mini-Fit Jr. ”Terminals

Doc No. 11-01-0199 Release Date: 11-04-93UNCONTROLLED COPY

Page 5 of 6

Revision: E Revision Date: 09-01-05

5. Pull force should be used as the

final criteria for an acceptable

crimp. Pull force is measured

with no influence from the

insulation crimp. The insulation

should be stripped long (1/2 in.)

so the insulation grips on the

terminal do not grip the wire

insulation or the conductor.

Refer to Molex Quality Crimping

Handbook 63800-0029 for

additional information on

crimping and crimp testing.

6. Molex does not certify crimp

hand tools.

CAUTION: Molex crimp specifications

are valid only when used with Molex

terminals, applicators and tooling.

CR60670B Hand Crimp Tool for “Mini-Fit Jr. ”Terminals

Doc No. 11-01-0199 Release Date: 11-04-93UNCONTROLLED COPY

Page 6 of 6

Revision: E Revision Date: 09-01-05

PARTS LIST

Item Number

Order Number

Description

Quantity

11-11-0376

Locator Assembly**

64000-0076

Repair Kit (Not included)

** Not all tools are equipped with a locator or locator blade.

Molex Application Tooling Group

1150 E. Diehl Road

Naperville, IL, 60563

Tel: 630-969-4550

Fax: 630-505-0049

Visit our Web site at http://www.molex.com

M4 NUT

FOR SPRING

ACCESS,

SWING OPEN

COVER

LOCATOR

BLADE

Figure 4

M4 X 20 LG

BHCS

RATCHET

RELEASE

LEVER

SCREW AND PLASTIC

COVER FOR

HAND TOOL ADJUSTMENT

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