Norac UC4 Total Control Bedienungsanleitung

Total Control

Automatic Boom Height

System

Hagie STS12

Installation Manual

Canada

NORAC Systems International Inc.

CALL TOLL FREE: 1-800-667-3921

(306) 664-6711

SHIPPING ADDRESS:

3702 Kinnear Place

Saskatoon, SK

S7P 0A6

United States

NORAC, Inc.

CALL TOLL FREE: 1-866-306-6722

(763) 786-3080

SHIPPING ADDRESS:

1290 Osborne Rd. NE, Suite F

Fridley, MN

55432-2892

For other service locations please view our website:

www.norac.ca

Improving the Competitiveness of Industry and Agriculture

through Precision Measurement

Printed in Canada

Reorder P/N: UC4-BC-HG1-INST Rev B (Hagie STS12)

NOTICE

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice

and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy

of the information contained in this manual. The technical information in this manual was reviewed at the time of

approval for publication.

TABLE OF CONTENTS

1 INTRODUCTION .................................................................................................................................. 2

2 GENERAL SYSTEM DESCRIPTION .................................................................................................. 3

3 PARTS LISTS ...................................................................................................................................... 4

4 INSTALLATION PROCEDURE ........................................................................................................... 8

4.1 ELECTRICAL INSTALLATION ................................................................................................................ 8

4.2 HYDRAULIC INSTALLATION................................................................................................................ 12

4.3 WING SENSOR INSTALLATION ........................................................................................................... 15

4.4 MOUNTING THE CENTER SENSOR...................................................................................................... 20

4.5 COMPLETING THE INSTALLATION....................................................................................................... 20

5 ELECTRICAL REFERENCE – CABLE DRAWINGS ........................................................................ 22

5.1 ITEM C1: 44662B-40 –SENSOR TRUNK CABLE ................................................................................ 22

5.2 ITEM C2: 44668 –SENSOR BRANCH CABLE ..................................................................................... 22

5.3 ITEM C3: 44656 –VALVE CABLE (VARIABLE RATE) .......................................................................... 23

5.4 ITEM C4: 44651 –VALVE EXTENSION CABLE.................................................................................... 23

5.5 ITEM C10: 44650-13 –POWER CABLE HAGIE STS12....................................................................... 24

1 INTRODUCTION

Congratulations on your purchase of the NORAC UC4 Automated Sprayer Boom

Height Control System. This system is manufactured with top quality components

and is engineered using the latest technology to provide operating features and

reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage,

improve sprayer efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the

system. A thorough understanding of this manual will ensure that you receive the

maximum benefit from the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have

suggestions regarding the parts list or the installation procedure, please

don’t hesitate to contact us via the information given below:

Phone: 1-800-667-3921 in Canada (Toll Free)

1-866-306-6722 in the United States (Toll Free)

0-800-404-8389 United Kingdom (Toll Free)

1-306-664-6711 all other regions

E-mail: [email protected]

Website: www.norac.ca

2 GENERAL SYSTEM DESCRIPTION

Figure 1 depicts the general system layout of the UC4 Sprayer Boom Control

system.

Figure 1 – System Components and General Location

NOTICE:

Every effort has been made to ensure the accuracy of the information contained in

this manual. All parts supplied are selected specially to fit the sprayer to facilitate

a complete installation. However, NORAC cannot guarantee all parts fit as

intended due to the variations of the sprayer by the manufacturer. Please read

this manual in its entirety before attempting installation.

ATTENTION:

When installing the UC4 System please be aware that at a point in the installation

your sprayer booms will be inoperative until the installation is complete. Any

installation procedure requiring boom movement will need to be done

first. Once the hydraulics have been disconnected you must complete the electrical

installation before the booms become operative.

3 PARTS LISTS

The parts that come with your UC4 Sprayer Boom System are listed in Table 1. In

this document, the item number shown on the left side of this table references each

part.

Please ensure that all parts in your kit are present before proceeding with

your installation.

Table 1 – Hagie Sprayer Boom Control System Parts

Item Part Number Description Pcs Len

UC4-BC-HG1 KIT HARDWARE UC4 BOOM CONTROL HAGIE

STS12

1 EA

* BRACKET PARTS *

B10 44700-03 PLATE VALVE MOUNT UC3 BOOM CONTROL HAGIE 1 EA

B13* 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY

EXTENDED

2 EA

B16 44695-11 MOUNTING BRACKET BREAKAWAY ADAPTER UC3

SENSOR NITRO/HAGIE

2 EA

* CABLE PARTS *

C1 44662B-40 CABLE UC3 SENSOR TRUNK AMPF TO AMPF

BLACK STANDARD 40FEET

1 EA

C2 44668 CABLE UC3 SENSOR 1 AMP RECEPT 3 AMP PLUG

1 EA

C3 44656 CABLE VALVE VARIABLE RATE 1 EA

C4 44651 CABLE VALVE EXTENSION 1 EA

C10 44650-13 CABLE POWER UC3 BOOM CONTROL HAGIE STS12 1 EA

* ELECTRONIC PARTS *

E1 4461BC UC4 BOOM CONTROL PANEL 1 EA

E2 44631 UC4 ULTRASOUND SENSOR 3 EA

Item Part Number Description Pcs Len

* HYDRAULIC PARTS *

V1 44933

44933S

VALVE PACKAGE CC LS PROP 2 STATION

EXPANDABLE W/FILTER

VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS

VARIABLE RATE

1 EA

H1 104369 COUPLING HYD 6MBP 2 EA

H7 103779 COUPLING HYD PLUG 6MJP 2 EA

H8 103071 COUPLING HYD 8MB 6MJ90 2 EA

H50 44928 ORIFICE INSERT .047 IN ONE WAY 4 EA

H51 103312 COUPLING HYD 6MB 6MJ 6 EA

* MISC. PARTS *

M1 446BC-MAN MANUAL UC4 BOOM CONTROL 1 EA

M2 100084 TIE CABLE 21 IN BLACK 10 EA

M3 100091 TIE CABLE 7.5 IN BLACK 150 EA

M4 104409 FOAM DISC 45 PPI CONDUCTIV 1/2 X 2-3/4

DIA

6 EA

M5 105435 CHAIN 1/2 IN PLASTIC 3 42 IN

M6 100660 BOLT HEX NC GR5 PLTD 1/4X1 3 EA

M7 100853 NUT HEX NC GR5 PLTD 1/4 IN 3 EA

M10 UC4-BC-HG1-INST MANUAL INSTALLATION UC4 HAGIE 1 EA

M11 105589 BOLT HEX NC GR5 PLTD 3/8 X 6-1/2 2 EA

M12 100612 BOLT HEX NC GR5 PLTD 3/8X1-1/2 2 EA

M13 100851 NUT HEX NC GR5 PLTD 3/8 IN 2 EA

M14 105436 TUBING PLASTIC CLEAR PETG 2.75 X.028 1 16 IN

M15 100947 WASHER LOCK SPRING PLTD 3/8 IN 4 EA

* In a kit shipped prior to February 1, 2007, the part number for Item B13 is 44722.

The parts that come with your UC4 System are shown below in their general

installation configuration.

Figure 2 – UC4 Boom Control Components

Figure 3 – Hydraulic Plumbing Schematic

4 INSTALLATION PROCEDURE

4.1 E

LECTRICAL

NSTALLATION

Install the UC4 control panel (Item E1) in the cab of the sprayer with the supplied

mounting bracket. Mount the panel where it will be clearly visible and within easy

reach of the operator. The location must facilitate connecting the power and sensor

cables to the bottom of the control panel.

Generally in the cab, a good spot to mount the UC4 control panel is on the right

hand side of the cab to the ROP (Roll Over Protection). Four pilot holes for the

screws provided would need to be drilled to facilitate the mounting of the control

panel.

In the Hagie STS12 cab, a good spot to mount the UC4 control panel is on the right

hand side of the cab, near the front window (Figure 4).

Figure 4 – Control Panel Mounting

1. Connect the UC4 power cable (Item C10) to the UC4 control panel (Item E1) in

the sprayer cab. The cable coming from the Hagie switch handle routes to the

console on the right side of the cab and connects through to the outside with a

24-pin connector. Insert the UC4 power cable between this connection.

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