Norac UC4+ Bedienungsanleitung

Willmar 8400 / 8600 (1998 & Later)

Installation Manual

Spray Heig t Controller

Improving t e competitiveness of Industry and

Agriculture t roug Precision Measurement

Printed in Canada

Reorder P/N: UC4+BC+WR2-INST Rev B (Willmar 8400 / 8600)

NOTICE

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update

products sold previously. Every effort has been made to ensure the accuracy of the information contained in this manual. The technical information in

this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS

INTRODUCTION..................................................................................................................................................1

GENERAL SYSTEM DESCRIPTION ..................................................................................................................2

PARTS LISTS......................................................................................................................................................3

INSTALLATION PROCEDURE...........................................................................................................................7

4.1

EXISTING SYSTEM CHECK...............................................................................................................................7

4.2

BOOM SPEED TEST........................................................................................................................................7

4.3

WING SENSOR INSTALLATION.........................................................................................................................9

4.4

MAIN LIFT SENSOR INSTALLATION................................................................................................................12

4.5

ROLL SENSOR INSTALLATION.......................................................................................................................13

4.5.1

Boom Roll Sensor Mounting 14

4.5.2

Chassis Roll Sensor Mounting 14

4.5.3

Inverted Roll Sensor Mounting 15

4.5.4

Temperature probe 16

4.6

HYDRAULIC INSTALLATION...........................................................................................................................17

4.6.1

Valve Assembly 17

4.6.2

Valve Mounting 17

4.6.3

Hydraulic Plumbing 18

4.7

ELECTRICAL INSTALLATION..........................................................................................................................19

4.8

COMPLETING THE INSTALLATION ..................................................................................................................22

ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................................23

5.1

ITEM C01: 44662B-40 –SENSOR TRUNK CABLE .........................................................................................23

5.2

ITEM C02: 44668 –SENSOR BRANCH CABLE...............................................................................................23

5.3

ITEM C02B: 44664 –CABLE UC4 CAN NODE DUAL....................................................................................24

5.4

ITEM C03: 44656 –VALVE CABLE (VARIABLE RATE) ...................................................................................24

5.5

ITEM C04: 44651 –VALVE EXTENSION CABLE .............................................................................................25

5.6

ITEM C10: 44650-20 –POWER CABLE WILLMAR 8400..............................................................................26

APPENDIX A – VALVE CONNECTOR CHANGE ............................................................................................27

INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is

manufactured with top quality components and is engineered using the latest technology to provide

operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve sprayer

efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A thorough

understanding of this manual will ensure that you receive the maximum benefit from the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have suggestions regarding

the parts list or the installation procedure, please don’t hesitate to contact us via the information

given below:

Phone: 1-800-667-3921 Canada (Toll Free)

1-866-306-6722 United States (Toll Free)

0-800-404-8389 United Kingdom (Toll Free)

1-306-664-6711 all other regions

E-mail: [email protected]

Website: www.norac.ca

GENERAL SYSTEM DESCRIPTION

Figure 1 depicts the general system layout of the UC4+ Spray Height Control system.

Figure 1 – System Components and General Location

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in this

manual. All parts supplied are selected specially

to fit the sprayer to facilitate a complete

installation. However, NORAC cannot

guarantee all parts fit as intended due to the

variations of the sprayer by the manufacturer.

Please read this manual in its entirety before

attempting installation.

ATTENTION:

When installing the UC4+ Spray Height Control

system please be aware that at a point in the

installation your sprayer booms will be

inoperative until the installation is complete.

Any installation procedure requiring boom

movement will need to be done first. Once the

hydraulics have been disconnected you must

complete the electrical installation before the

booms become operative.

PARTS LISTS

The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on

the left side of this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1 – Willmar 8400 / 8600 Spray Height Control System Parts (Rev A)

Item Part Number Name Quantity

B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7 5 IN 1

B10 44700-03 PLATE VALVE MOUNT 1

B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1

B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2

C01 44662B-40 CABLE SENSOR TRUNK AMPF TO AMPF BLACK STANDARD 40FEET 1

C02 44668 CABLE SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1

C02B 44664 CABLE UC4 CAN NODE DUAL 1

C03 44656D CABLE VALVE VARIABLE RATE DT 1

C04 44651 CABLE VALVE EXTENSION 1

C10 44650-20 CABLE POWER BC WILMAR 8400 1

E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1

E02 44631 UC4 ULTRASOUND SENSOR 3

E03 44641 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE 1

E04 44642 UC4 PLUS ROLL SENSOR 1

H03 44863-02 HOSE ASSEMBLY 122R2-06 48 IN L 6FJX 6FJX 2

H20 44865-33 HYDRAULICS FITTING KIT - WR2 1

M01A 446BC+MAN6-1 MANUAL UC4+ BOOM CONTROL 2008 OPERATORS SMALL BOOKLET 1

M01B 446BC+MAN6-2 MANUAL UC4+ BOOM CONTROL 2008 QUICK REFERENCE SMALL BOOKLET 1

M10 UC4+BC+WR2-INST MANUAL INSTALLATION UC4+ WILLMAR 8400, 8600 1

V01 44933D VALVE BLOCK ASSEM UC5-BC 2-STATION CC/LS VARIABLE RATE DT CONNECTORS 1

Table 2 – 44865-33 (Rev A) - Hydraulics Fittings Kit

Item Part Number Name Quantity

Picture

F02 104632 TEE ADAPTER - 8FJXR 8MJT 2

F03 104386 FEMALE TO MALE ADAPTER - 8FJ 6MJ 2

F04 104457 ELBOW ADAPTER - 6MJ 6MP90 2

F05 104634 CAP - 6FJCN 6

F06 103312 MALE ADAPTER - 6MB 6MJ 6

F07 44928 ORIFICE INSERT 047 IN ONE WAY 4

6 M B - 6 M OR X 90

SIZE IN

1/16

TH'S

GENDER: MALE

OR FEMALE

ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

The parts that come with your UC4+ Spray Height Control system are shown below in their general

installation configuration.

Figure 2 – UC4+ Spray Height Control Components

*If your valve connectors or cables appear different than shown, refer to Appendix A for more

details.

Figure 3 – Hydraulic Components

INSTALLATION PROCEDURE

4.1 E

XISTING SYSTEM CHECK

It is necessary to check the existing system’s

functionality before installing the UC4+ Spray

Height Control system.

1. Drive your sprayer onto a flat piece of land,

with unobstructed boom movement (e.g. no

power lines).

2. Test that all boom functions operate

correctly. As you test each function check it

off in Table 3.

It is necessary to test the boom

functions in all directions

Table 3 – Hydraulic System Function Check

Sheet

BOOM

FOLD

OUT UP DOWN

LEFT

MAIN

RIGHT

ROLL*

N/A

Some sprayers may not have this function.

4.2 B

OOM

PEED

EST

IMPORTANT:

Raise/lower all boom sections several times to

warm up the hydraulic system. Grease all

moving parts for consistent results.

1. Lower each boom and main section as close

to the ground as possible.

2. Set your sprayer at field working RPM on the

throttle and mark this value in Table 4.

You will need a stopwatch or a watch

that displays “seconds” for the next

step.

3. Raise the LEFT boom from its extreme LOW

position to the very TOP of its travel.

Record the time this takes in Table 4,“Trial

#1” for “Left UP”.

4. Lower the LEFT boom from its extreme

HIGH position to the BOTTOM of its travel.

Record this time in Table 4, Trial #1, for

“Left DOWN”.

Be careful when lowering the booms so

they don’t hit the ground.

5. Similarly, record two more time trials (Trial

#2 & #3) for the LEFT boom and record in

Table 4.

6. Repeat Steps 1through 5for the RIGHT,

MAIN and ROLL functions.

Your sprayer may not have a roll

feature.

7. Average the three trials recorded for each

boom movement and record this calculation

in the “Average Time” slot in Table 4.

8. These “Average Times” now represent how

quickly your system can react to manual

control. In Section 4.8, this procedure is

repeated with the UC4+ Spray Height

Control system installed for comparison and

troubleshooting purposes.

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