Norac UC4+ Hardi OEM Bedienungsanleitung

Hardi OEM

Installation Manual

Spray Height Controller

Improving the competitiveness of Industry and Agriculture

throu

h Precision Measurement

Printed in Canada

Reorder P/N: UC4+BC+HD3-INST Rev I (Hardi OEM)

NOTICE

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without

the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information

contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS

1INTRODUCTION .................................................................................................................................................. 1

2GENERAL SYSTEM DESCRIPTION ................................................................................................................... 2

3PARTS LISTS.......................................................................................................................................................... 3

4INSTALLATION PROCEDURE........................................................................................................................... 7

4.1SPRAYER INSPECTION ...................................................................................................................................... 7

4.2BOOM SPEED TEST .......................................................................................................................................... 7

4.3ULTRASONIC SENSOR INSTALLATION........................................................................................................... 10

4.4ROLL SENSOR INSTALLATION........................................................................................................................ 13

4.4.1Boom Frame Roll Sensor Mounting.............................................................................................................................................................14

4.4.2Chassis Roll Sensor Mounting .......................................................................................................................................................................15

4.5HYDRAULIC INSTALLATION........................................................................................................................... 18

4.5.1Valve Assembly..................................................................................................................................................................................................18

4.5.2Valve Mounting .................................................................................................................................................................................................19

4.5.3Hydraulic Plumbing ..........................................................................................................................................................................................20

4.6ELECTRICAL INSTALLATION .......................................................................................................................... 21

4.7COMPLETING THE FACTORY INSTALLATION................................................................................................. 25

5ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................................ 26

5.1ITEM C02: 44668 –SENSOR BRANCH CABLE ................................................................................................ 26

5.2ITEM C02B: 44664 –CABLE UC4 CAN NODE DUAL................................................................................... 26

5.3ITEM C03: 44656D –CABLE VALVE VARIABLE RATE DT ............................................................................. 27

5.4ITEM C10: 44650-35 –POWER GENERIC CABLE PULL-TYPE ........................................................................ 28

5.5ITEM C11: 44651-03 –VALVE EXTENSION GENERIC CABLE......................................................................... 29

5.6ITEM C12: 44658-42 –INTERFACE CABLE AMP ML ONLY........................................................................... 30

5.7ITEM C13: 44658-60 –BYPASS INTERFACE CABLE AMP .............................................................................. 31

5.8ITEM C16: 44658-49 –VALVE CABLE ROLL PIGTAIL..................................................................................... 32

1 INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is

manufactured with top quality components and is engineered using the latest technology to provide

operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve sprayer

efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A thorough

understanding of this manual will ensure that you receive the maximum benefit from the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have suggestions

regarding the parts list or the installation procedure, please don’t hesitate to contact us.

2 GENERAL SYSTEM DESCRIPTION

Figure 1 depicts the general system layout of the UC4+ Spray Height Control system.

Figure 1 – System Components and General Location

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in this

manual. All parts supplied are selected specially

to fit the sprayer to facilitate a complete

installation. However, NORAC cannot

guarantee all parts fit as intended due to the

variations of the sprayer by the manufacturer.

Please read this manual in its entirety

before attempting installation.

ATTENTION:

When installing the UC4+ Spray Height Control

system please be aware that at a point in the

installation your sprayer booms will be

inoperative until the installation is complete.

Any installation procedure requiring

boom movement will need to be done

first. Once the hydraulics have been

disconnected you must complete the electrical

installation before the booms become operative.

3 PARTS LISTS

The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on

the left side of this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1 – Hardi OEM Spray Height Control system Parts

Item Part Number Name Quantity

B10 44700-06 BRACKET VALVE MOUNTING STD 1

B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2

C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1

C02B 44664 CABLE UC4 CAN NODE DUAL 1

C03 44656D CABLE VALVE VARIABLE RATE DT 1

C10 44650-35 CABLE POWER GENERIC PULL-TYPE 1

C11 44651-03 CABLE EXTENSION VALVE GENERIC 1

C12 44658-42 CABLE INTERFACE UC4 BC C12 AMP ML ONLY 1

C13 44658-60 CABLE BYPASS INTERFACE AMP 1

C16 44658-49 CABLE VALVE UC4 BC C5 ROLL PIGTAIL 1

E01 4461BC+HD UC4 PLUS BOOM CONTROL PANEL HARDI 1

E02 44631 UC4 ULTRASOUND SENSOR 3

E03 45000* UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER. 2 1

E04 45001* UC4 PLUS ROLL SENSOR VER. 2 1

H20 44865-12 HYDRAULICS FITTING KIT - HD3 1

M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1

M10 UC4+BC+HD3-INST MANUAL INSTALLATION UC4+ HARDI 1

M13 UC4-BC-HD3-INSTE MANUAL INSTALLATION END-USER HARDI 1

V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1

* For systems purchased BEFORE October 1, 2011, the roll sensor part numbers are 44641 and 44642.

Table 2 - 44865-12 - Hydraulics Fittings Kit Details

Item Part Number Name Quantity

Picture

F01 44928 ORIFICE INSERT .047 IN ONE WAY 4

F02 501301 MALE ADAPTER - 6MB 6MBSPP 4

F03 104369 PLUG - 6MBP 2

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

The use of dielectric grease is not recommended on any NORAC electrical connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of the

supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex

Anti-seize lubricant is preferred, but other similar anti-seize products may be used.

The parts that come with your UC4+ Spray Height Control system are shown below in

their general installation configuration.

Figure 2 – UC4+ Spray Height Control Components

Figure 3 – Hydraulic Components – Double Acting

Figure 4 – Hydraulic Components – Single Acting

4 INSTALLATION PROCEDURE

4.1 SPRAYER INSPECTION

It is necessary to check the existing

system’s functionality before installing the

UC4+ Spray Height Control system.

1. Drive your sprayer onto a flat piece of

land, with unobstructed boom

movement (e.g. no power lines).

2. Ensure the boom guide-rods are set to

the “tapered” position (factory setting)

3. Set boom suspension to be critically

damped (Figure 5). Adjust the boom

damper accordingly.

A) Unlock the pendulum, and push

boom tip down approximately 75

cm (30 inches).

B) Hold the boom steady for a

moment, and release.

C) Ensure the boom returns to its

relaxed state as quickly as possible,

with little to no overshoot.

Figure 5 –Boom Push Test- Critically

Damped

4. Inspect slide pads for excessive wear

5. Test that all boom functions operate

correctly. As you test each function

check it off in Table 3.

It is necessary to test the boom

functions in all directions

Table 3 – Hydraulic System Function

Check Sheet

BOOM FOLD

IN FOLD

OUT UP DOWN

LEFT

MAIN

RIGHT

ROLL* N/

*Some sprayers may not have this function.

4.2 BOOM SPEED TEST

IMPORTANT:

Raise/lower all boom sections several

times to warm up the hydraulic

system. Grease all moving parts for

consistent results.

1. Lower each boom and main section as

close to the ground as possible.

2. Set your sprayer at field working RPM

on the throttle and mark this value in

Table 4.

You will need a stopwatch or a

watch that displays “seconds”

for the next step.

3. Raise the LEFT boom from its extreme

LOW position to the very TOP of its

travel. Record the time this takes in

Table 4, “Trial #1” for “Left UP”.

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