Novexx Solutions 64- series Bedienungsanleitung

01/13 Rev. 5.05-01 USER MANUAL

Rewinder 2000

Attachment, Setup

General Notes................................................ 2

Intended Purpose....................................... 2

Properties................................................... 2

System requirements ..................................... 3

Printer type................................................. 3

Preparation for peripheral devices ............. 3

Attaching the rewinder ................................... 4

General information about setting up the

printer............................................................. 5

Direction of rotation .................................... 5

Dancer arm deflection ................................ 5

Rotation speed with 64-xx / AP 5.4 ............ 6

Setting up TTX 350 / TTK .............................. 7

Activating the rewinder / Selecting the

Rotation Direction....................................... 7

Setting the sensor current .......................... 8

Adjusting the sensor................................... 9

Setting up 64-xx / AP 5.4 / AP 7.t .................11

Activating the rewinder..............................11

Selecting the direction of rotation..............11

Checking the sensor current setting .........12

Setting the sensor current.........................12

Adjusting the sensor .................................13

Inserting material ..........................................15

Starting .........................................................17

Starting TTX 350 / TTK.............................17

Starting 64-xx / AP 5.4 / AP 7.t .................17

(AP 5.4) Run-in roller for narrow labels ........19

Technical Specifications ...............................20

Index.............................................................21

01/13 Rev. 5.05-01 USER MANUAL Attachment, Setup

Rewinder 2000

General Notes

Intended Purpose

The rewinder option is a peripheral device for label printers of the types

TTK, TTX 350, 64-xx, AP 5.4 and AP 7.t. The device is designed for

winding up label material after it has been printed using one of the printer

types named above.

Properties

As opposed to the stand-alone rewinding devices Junior Rewinder and

Jumbo Rewinder, the rewinder option (subsequently referred to as the

rewinder) is permanently attached to the printer. The printer provides power

for the rewinder motor via a socket on the front, which is also used for

receiving signals relating to the lateral deflection of the bouncer arm.

Rotational speed While the material is being wound up, the rotational speed is controlled via

the lateral deflection of the bouncer arm. The greater the lateral deflection,

the lower the rotational speed. If the label material sags – the bouncer arm

is in this case only slightly deflected – the rewinder increases the rotational

speed in order to make up the "delay". This ensures that the label material

is rolled up evenly tautly. Without lateral deflection - e.g. when the material

is finished – the rewinding process stops after about four seconds.

Direction of rotation The label material can be alternately rolled up with the labels facing

outwards or inwards by reversing the direction of rotation.

01/13 Rev. 5.05-01 USER MANUAL Attachment, Setup

Rewinder 2000

System requirements

Printer type

The rewinder can be operated with the following printer types:

•TTX 350

•TTK

•64-xx

•AP 5.4

•AP 7.t

Preparation for peripheral devices

For using the printers with a rewinder, they must be especially equipped

(see Tab. 1). This so called peripherals preparation consists mainly of an

additional output stage board for the motor of the peripheral device and of

someadditional connection cables.

Printer Peripherals Preparation

64-xx Optional

TTX 350 Optional

TTK Standard

AP 5.4 Standard with printer version „Peripheral“

AP 7.t Standard

Tab. 1 Only the TTK is always equipped with the peripheral preparation. For the other

printer types this is an option.

Peripheral test Do the following, if you are not sure, wether the printer is equipped with

peripheral preparation:

•TTK / TTX 350:

Set parameter SYSP > PEPH to KNIF.

If the printer displays the status message ST68 after the ENTER key is

pressed, the peripheral board is not installed. If ST68 does not appear or if

a different status message is displayed, then the printer has been set up for

peripheral devices.

•64-xx / AP 5.4 / AP 7.t:

Make a service status printout: Call parameter PRINT INFO > Service Status.

64-xx and AP 5.4 printers are equipped with peripheral preparation if the

topic “Peripheraldriver” can be found below the header “Peripheraldriver”

on the printout.

Printer Peripherals preparatioPrinter Peripherals preparation

01/13 Rev. 5.05-01 USER MANUAL Attachment, Setup

Rewinder 2000

Attaching the rewinder

Before beginning service work, switch

off the printer and pull out the mains

power supply plug!

Under no circumstances should you use

the dancer arm as a carrying handle! A

bent dancer arm will cause the device to

malfunction!

The rewinder (1) is attached to the front of the

printer (2) with two screws. The support leg (3)

absorbs some of the strain exerted by the

material roll.

Other options which may be installed or

the cover must be removed before

assembling the rewinder.

Tool

– Allan key 3mm

Assembly / Disassembling

1. Place the printer on a level surface.

Ensure that there is enough room in

front of the printer for the support leg (3)

of the rewinder.

2. Attach the rewinder housing (4) to the

printer recess (5) using the two screws

supplied.

3. Loosen the supporting leg fastening

screw (6). Push down the support leg

until it stands on the surface. Push up

the rewinder a little and at the same time

tighten the fastening screw.

The weight of the material roll should

rest on the support leg.

4. Plug in the connector plug (7).

Under no circumstances should the plug

be attached or removed

when the device is switched

on, as otherwise the device

electronics could be damaged.

01/13 Rev. 5.05-01 USER MANUAL Attachment, Setup

Rewinder 2000

General information about setting up the printer

After mounting the rewinder you must set up the printer for operation with

the new peripheral device. This is done by selecting the appropriate

parameter in the parameter menu of the printer.

Direction of rotation

The rewinder can be operated in two rotation directions, which are

designated in a different way in the parameter menues of the printers.

Printer Designation of the rotation direction

TTK/TTX 350 “DIRL” “DIRR”

64-xx/AP 5.4/AP 7.t “Printing outside” “Printing inside”

Tab. 2 The designations of the rotation direction are different in the parameter menus of

TTK/TTX 350 and 64-xx/AP 5.4/AP 7.t.

•TTK / TTX 350:

The direction of rotation is requested after selecting the rewinder option in

the parameter menu.

•64-xx / AP 5.4 / AP 7.t:

The rotation direction is set by a separate parameter.

Default setting: “Printing outside”.

Dancer arm deflection

In the mode "DIRR"/"Printing inside", material does not wrap itself around

the bouncer arm as much as is the case with "DIRL"/"Printing outside"

(Tab. 2). Particularly with larger roll diameters, the dancer arm would often

shoot from one extreme position to the other. The material would then be

wound up in a jolting manner.

For this reason, the software is adjusted when "Direction of rotation right"

"Printing inside" is selected – it then only uses approximately 50% of the

maximum dancer arm deflection for controlling the motor.

01/13 Rev. 5.05-01 USER MANUAL Attachment, Setup

Rewinder 2000

Rotation speed with 64-xx / AP 5.4

With printers of the types 64-xx / AP 5.4 / AP 7.t, the rewinder rotation

speed depends on the print speed. A low print speed leads to a slower

rewinder rotation as a high print speed. An exception to this rule is the

rotation speed directly after starting the wind-up process.

For details to this, refer to the section Starting on page 17.

01/13 Rev. 5.05-01 USER MANUAL Attachment, Setup

Rewinder 2000

Setting up TTX 350 / TTK

Setup the printer for rewinder-use by performing the three subsequently

described steps:

1. Activating the rewinder / Selecting the Rotation Direction on page 7.

2. Setting the sensor current on page 8.

3. Adjusting the sensor on page 9.

How to perform the steps is explained in the following.

A complete description of the parameters can be found in the chapter "Info

Printouts and Parameters" in the User Manual of the printer.

Activating the rewinder / Selecting the Rotation

Direction

CAUTION! - Selecting a non-existent option can cause the device to

malfunction!

Action Display Note

1. Connect the printer

and switch it on

OFF

2. Press the CUT+FEED

button

INFO

3. Repeatedly press the

CUT button until

SYSP

4. Press the ENTER

button

EMUL

5. Repeatedly press the

CUT button until

PEPH

6. Press the ENTER

button

NONE If a peripheral device has previously not been

set.

7. Repeatedly press the

CUT button until

RWND

Direction of

rotation

8a. Press the ENTER

button

DIRL Step 8a for direction of rotation left.

8b. Press the CUT button DIRR Step 8b for direction of rotation right.

9. Press the ENTER

button

The printer restarts.

The rewinder is now activated. Other previously activated options are

automatically deactivated (see parameter PEPH).

01/13 Rev. 5.05-01 USER MANUAL Attachment, Setup

Rewinder 2000

Setting the sensor current

Befor using the rewinder for the first time, the sensor current must be set by

a potentiometer at the rewinder (see Fig. 1).

Fig. 1 The pot. can be accessed through a slot in the back cover of the rewinder.

Action Display Note

1. Select parameter OTHR > SCHK. SCHK

2. Press the ENTER button Pxxx Other information may be

displayed depending on the

printer type; xxx = variable value.

3. Repeatedly press the CUT button

until

Wxxx

4. Set the rewinder pot. (Fig. 1) so

that a value between 20 and 30 is

displayed.

W20 Bouncer arm in zero position

(Fig. 2); 24 = set value.

5. Move the bouncer arm to the final

position (towards the support leg).

Check the displayed value*.

W141 141 = set value (example) in the

final position; Value difference =

117 (o.k.)

*) The value with the bouncer arm in its final position must be at least 100 higher than the

value in zero position, which was set in step 4. Most important ist the difference between the

two values in the two end positions: the difference must equal/be higher than 100, ideally

110. Repeat step 4 and set a higher value in the zero position, if the difference is too little.

Pot. (P101)

Z0139E.cdr

Turn counter-clockwise =>

Sensor current decreases

Displayed value increases

Turn clockwise =>

Sensor current increases

Displayed value decreases

Rewinder (section)

01/13 Rev. 5.05-01 USER MANUAL Attachment, Setup

Rewinder 2000

Adjusting the sensor

The bouncer arm controls the winding speed of the rewinder by means of a

sensor. Bevor applying the rewinder for the first time, the bouncer arm has

to be brought in both end positions to adjust the sensor.

Fig. 2 Left side: bouncer arm in zero position; right side: bouncer arm in final position.

Action Display Note

1. Select parameter SYSP > PEPH. PEPH

2. Press the ENTER button RWND If the rewinder has already been

set.

3. Repeatedly press the CUT button

until

RADJ

4. Press the ENTER button RNUL Initially setting of the sensor with

the bouncer arm in the zero

position. (See fig. above left)

5. Press the ENTER button xxx xxx = actual sensor value; the

displayed value is altered by

moving the bouncer arm.

6. Move the bouncer arm appr.

5 mm out of the zero position.

Press the ENTER button.

REND

7. Press the ENTER button xxx xxx = actual sensor value; the

displayed value is altered by

moving the bouncer arm.

8. Move the bouncer arm up to the

stop plate in the direction of the

support leg, and then back again

by approx. 5 mm. Press the

ENTER button.

RWND

9. Repeatedly press the CUT+FEED

button until

OFF

Set the value approx. 5 mm before reaching the final or zero position,

respectively!

01/13 Rev. 5.05-01 USER MANUAL Attachment, Setup

Rewinder 2000

CAUTION! - If programming is interrupted by pressing the CUT+FEED

button, the printer uses preset values which may cause the device to

malfunction!

A complete description of the parameters can be found in the chapter "Info

Printouts and Parameters" in the User Manual of the printer being used.

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