Pilz PNOZ mc2.1p Bedienungsanleitung

PNOZ mc2.1p

Operating Manual 1002507-EN-02

}Configurable safety systems PNOZmulti

Preface

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for internal purposes. Suggestions and comments for improving this documentation will be

gratefully received.

Source code from third-party manufacturers or open source software has been used for

some components. The relevant licence information is available on the Internet on the Pilz

homepage.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Operating Manual PNOZ mc2.1p

1002507-EN-02 3

Section 1 Introduction 4

1.1 Validity of documentation 4

1.2 Using the documentation 4

1.3 Definition of symbols 4

Section 2 Overview 6

2.1 Scope 6

2.2 Unit features 6

2.3 Front view 6

Section 3 Safety 8

3.1 Intended use 8

3.2 System requirements 8

3.3 Safety regulations 9

3.3.1 Use of qualified personnel 9

3.3.2 Warranty and liability 9

3.3.3 Disposal 9

3.3.4 For your safety 9

Section 4 Function description 10

4.1 Operation 10

4.2 Input and output data 10

4.3 Assigning the inputs/outputs in the PNOZmulti Configurator to the Ether-

CAT inputs/outputs

4.4 Block diagram 11

Section 5 Installation 12

5.1 General installation guidelines 12

5.2 Dimensions in mm 12

5.3 Connecting the base unit and expansion modules 13

Section 6 Commissioning 14

6.1 General wiring guidelines 14

6.2 Interface assignment 14

6.3 Download modified project to the PNOZmulti system 15

6.4 Preparing for operation 15

6.5 Connection example 15

Section 7 Operation 16

7.1 LED indicator 16

Section 8 Technical details 17

Section 9 Order reference 19

9.1 Product 19

9.2 Accessories 19

Introduction

Operating Manual PNOZ mc2.1p

1002507-EN-02 4

1 Introduction

1.1 Validity of documentation

This documentation is valid for the product PNOZ mc2.1p. It is valid until new documenta-

tion is published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

1.2 Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

1.3 Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

Introduction

Operating Manual PNOZ mc2.1p

1002507-EN-02 5

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Overview

Operating Manual PNOZ mc2.1p

1002507-EN-02 6

2 Overview

2.1 Scope

}Expansion module PNOZ mc2.1p

}Jumper

2.2 Unit features

Using the product PNOZ mc2.1p:

Expansion module for connection to a base unit from the configurable control system

PNOZmulti

The product has the following features:

}Can be configured in the PNOZmulti Configurator

}Network protocols: EtherCAT

}supports CANopen over EtherCAT (DS301 V4.02-compliant)

}Status indicators for communication with EtherCAT and for errors

}The data length and the content of the PDOs can be freely configured from EtherCAT-

Master (max. 148 Bytes TxPDO and 20 Bytes RxPDO). The data are described in the

document entitled "Communication Interfaces".

}24 virtual inputs and outputs on the control system PNOZmulti can be defined in the

PNOZmulti Configurator for communication with the fieldbus EtherCAT . The number of

inputs and outputs can be extended to 128. Please note that when the extended inputs

and outputs 24 - 127 are used they have different properties (see document entitled

"Communication Interfaces").

}Max. 1 PNOZ mc2.1p can be connected to the base unit

}Please refer to the document "PNOZmulti System Expansion" for the PNOZmulti base

units that can be connected.

2.3 Front view

EtherCAT

PNOZ mc2.1p

LINK

ACT2

LINK

ACT1

ERR RUN

773710

Overview

Operating Manual PNOZ mc2.1p

1002507-EN-02 7

Legend:

}X1: EtherCAT IN

}X2: EtherCAT OUT

}LEDs:

– LINK ACT1

– LINK ACT2

– ERR

– RUN

is registered trademark and patented technology, licensed by Beckhoff

Automation GmbH, Germany

Safety

Operating Manual PNOZ mc2.1p

1002507-EN-02 8

3 Safety

3.1 Intended use

The expansion module PNOZ mc2.1p is used for communication between the configurable

control system PNOZmulti with EtherCAT.

EtherCAT is designed for fast data exchange at field level. The expansion module PNOZ

mc2.1p is a passive EtherCAT subscriber (Slave). The basic communication functions with

EtherCAT conform to the system description published by the EtherCAT User Group. The

central controller (master) reads input information from the slaves and writes output inform-

ation to the slaves as part of each cycle.

The expansion module may only be connected to a base unit from the PNOZmulti system

(please refer to the document "PNOZmulti System Expansion" for details of the base units

that can be connected).

The configurable small control systems PNOZmulti are used for the safety-related interrup-

tion of safety circuits and are designed for use in:

}E-STOP equipment

}Safety circuits in accordance with VDE0113 Part 1 and EN60204-1

The expansion module may not be used for safety-related functions.

The following is deemed improper use in particular:

}Any component, technical or electrical modification to the product

}Use of the product outside the areas described in this manual

}Use of the product outside the technical details (see Technical details [ 17]).

NOTICE

EMC-compliant electrical installation

The product is designed for use in an industrial environment. The product

may cause interference if installed in other environments. If installed in other

environments, measures should be taken to comply with the applicable

standards and directives for the respective installation site with regard to in-

terference.

3.2 System requirements

Please refer to the "Product Modifications PNOZmulti" document in the "Version overview"

section for details of which versions of the base unit and PNOZmulti Configurator can be

used for this product.

Safety

Operating Manual PNOZ mc2.1p

1002507-EN-02 9

3.3 Safety regulations

3.3.1 Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated,

maintained and decommissioned by competent persons.

A competent person is someone who, because of their training, experience and current pro-

fessional activity, has the specialist knowledge required to test, assess and operate the

work equipment, devices, systems, plant and machinery in accordance with the general

standards and guidelines for safety technology.

It is the company’s responsibility only to employ personnel who:

}Are familiar with the basic regulations concerning health and safety / accident preven-

tion

}Have read and understood the information provided in this description under "Safety"

}And have a good knowledge of the generic and specialist standards applicable to the

specific application.

3.3.2 Warranty and liability

All claims to warranty and liability will be rendered invalid if

}The product was used contrary to the purpose for which it is intended

}Damage can be attributed to not having followed the guidelines in the manual

}Operating personnel are not suitably qualified

}Any type of modification has been made (e.g. exchanging components on the PCB

boards, soldering work etc.).

3.3.3 Disposal

}When decommissioning, please comply with local regulations regarding the disposal of

electronic devices (e.g. Electrical and Electronic Equipment Act).

3.3.4 For your safety

The unit meets all the necessary conditions for safe operation. However, you should always

ensure that the following safety requirements are met:

}This operating manual only describes the basic functions of the unit. The expanded

functions are described in the PNOZmulti Configurator's online help. Only use these

functions once you have read and understood the documentations.

}Do not open the housing or make any unauthorised modifications.

}Please make sure you shut down the supply voltage when performing maintenance

work (e.g. exchanging contactors).

Function description

Operating Manual PNOZ mc2.1p

1002507-EN-02 10

4 Function description

4.1 Operation

The virtual inputs and outputs that are to be transferred via EtherCAT are selected and con-

figured in the PNOZmulti Configurator. The base unit and the expansion module PNOZ

mc2.1p are connected via a jumper. After the supply voltage is switched on or the

PNOZmulti control system is reset, the expansion module PNOZ mc2.1p is configured and

started automatically.

The connection to EtherCAT is made via the two RJ45 sockets.

LEDs indicate the status of the expansion module on EtherCAT.

The configuration is described in detail in the PNOZmulti Configurator's online help.

4.2 Input and output data

The data is structured as follows:

}Input area

The inputs are defined in the master and transferred to the PNOZmulti. Each input has

a number, e.g. input bit 4 of byte 1 has the number i12.

}Output range

The outputs are defined in the PNOZmulti Configurator. Each output that is used is

given a number there, e.g. o0, o5... The status of output o0 is stored in bit 0 of byte 0;

the status of output o5 is stored in bit 5 of byte 0 etc.

}Output range only: Byte 3

Bits 0 … 4: Status of LEDs on the PNOZmulti

– Bit 0: OFAULT

– Bit 1: IFAULT

– Bit 2: FAULT

– Bit 3: DIAG

– Bit 4: RUN

Bit 5: Data is being exchanged.

Detailed information on data exchange (tables, segments) is available in the document

"Communication Interfaces" in the section entitled "Fieldbus modules".

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