Pilz PNOZ mc5.1p Bedienungsanleitung

PNOZ mc5.1p

Operating Manual 21248-EN-03

}Configurable safety systems PNOZmulti

Preface

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for internal purposes. Suggestions and comments for improving this documentation will be

gratefully received.

Source code from third-party manufacturers or open source software has been used for

some components. The relevant licence information is available on the Internet on the Pilz

homepage.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Operating Manual PNOZ mc5.1p

21248-EN-03 3

Section 1 Introduction 5

1.1 Validity of documentation 5

1.2 Using the documentation 5

1.3 Definition of symbols 5

Section 2 Overview 7

2.1 Scope 7

2.2 Unit features 7

2.3 Front view 8

Section 3 Safety 9

3.1 Intended use 9

3.2 System requirements 9

3.3 Safety regulations 10

3.3.1 Use of qualified personnel 10

3.3.2 Warranty and liability 10

3.3.3 Disposal 10

3.3.4 For your safety 10

Section 4 Function description 11

4.1 Functions 11

4.2 Input and output data 11

4.3 Assigning the inputs/outputs in the PNOZmulti Configurator to the INTER-

BUS inputs/outputs

4.4 Block diagram 12

Section 5 Installation 13

5.1 General installation guidelines 13

5.2 Dimensions in mm 13

5.3 Connecting the base unit and expansion modules 14

Section 6 Commissioning 15

6.1 Preparing for commissioning 15

6.2 Preparing for operation 15

6.3 INTERBUS interface 16

6.4 Setting the transmission rate 16

6.5 Connecting the supply voltage 16

6.6 Download modified project to the PNOZmulti safety system 17

6.7 Connection example 17

Section 7 Operation 18

7.1 Messages 18

Section 8 Technical Details 19

Contents

Operating Manual PNOZ mc5.1p

21248-EN-03 4

Section 9 Order reference 21

9.1 Product 21

9.2 Accessories 21

Introduction

Operating Manual PNOZ mc5.1p

21248-EN-03 5

1 Introduction

1.1 Validity of documentation

This documentation is valid for the product PNOZ mc5.1p. It is valid until new documenta-

tion is published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

1.2 Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

1.3 Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

Introduction

Operating Manual PNOZ mc5.1p

21248-EN-03 6

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Overview

Operating Manual PNOZ mc5.1p

21248-EN-03 7

2 Overview

2.1 Scope

}Expansion module PNOZ mc5.1p

}Jumper

2.2 Unit features

Using the product PNOZ mc5.1p:

Expansion module for connection to a base unit from the configurable control system

PNOZmulti .

The product has the following features:

}Can be configured in the PNOZmulti Configurator

}Connection for INTERBUS with fibre-optic cable

}Transmission rate, selectable between 500kBit/s and 2 MBit/s

}Status indicators for communication with INTERBUS and for errors

}F-SMA connection technology

}Max. 1 PNOZ mc5.1p can be connected to the base unit

}In the PNOZmultiConfigurator, 24inputs (standard) and 24outputs (standard) can be

configured for communication via a fieldbus.

}Please refer to the document "PNOZmulti System Expansion" for the PNOZmulti base

units that can be connected.

Overview

Operating Manual PNOZ mc5.1p

21248-EN-03 8

2.3 Front view

Legend

IBS IN Remote bus IN

TX Transmitter

RX Receiver

IBS OUT Remote bus OUT

TX Transmitter

RX Receiver

LEDs: CR/CC, BA, RD, TR, FO1, FO2

Safety

Operating Manual PNOZ mc5.1p

21248-EN-03 9

3 Safety

3.1 Intended use

The fieldbus module PNOZ mc5.1p is an expansion module of the configurable control sys-

tem PNOZmulti. It is used for communication between the configurable control system

PNOZmulti and INTERBUS LWL. INTERBUS LWL is designed for fast data exchange at

field level. The expansion module PNOZ mc5.1p is a passive INTERBUS LWL subscriber

(Slave). The basic functions of communication with INTERBUS LWL conform to EN 50254.

The central controller (Master) reads input information from the slaves and writes output in-

formation to the slaves as part of each cycle. As well as the cyclical transfer of usable data,

the fieldbus module PNOZ mc5.1p can also be used for diagnostics and commissioning

functions.

The expansion module may only be connected to a base unit from the PNOZmulti system

(please refer to the document "PNOZmulti System Expansion" for details of the base units

that can be connected).

The configurable small control systems PNOZmulti are used for the safety-related interrup-

tion of safety circuits and are designed for use in:

}E-STOP equipment

}Safety circuits in accordance with VDE0113 Part 1 and EN60204-1

The expansion module may not be used for safety-related functions.

The following is deemed improper use in particular:

}Any component, technical or electrical modification to the product

}Use of the product outside the areas described in this manual

}Use of the product outside the technical details (see Technical details [ 19]).

NOTICE

EMC-compliant electrical installation

The product is designed for use in an industrial environment. The product

may cause interference if installed in other environments. If installed in other

environments, measures should be taken to comply with the applicable

standards and directives for the respective installation site with regard to in-

terference.

3.2 System requirements

Please refer to the "Product Modifications PNOZmulti" document in the "Version overview"

section for details of which versions of the base unit and PNOZmulti Configurator can be

used for this product.

Safety

Operating Manual PNOZ mc5.1p

21248-EN-03 10

3.3 Safety regulations

3.3.1 Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated,

maintained and decommissioned by competent persons.

A competent person is someone who, because of their training, experience and current pro-

fessional activity, has the specialist knowledge required to test, assess and operate the

work equipment, devices, systems, plant and machinery in accordance with the general

standards and guidelines for safety technology.

It is the company’s responsibility only to employ personnel who:

}Are familiar with the basic regulations concerning health and safety / accident preven-

tion

}Have read and understood the information provided in this description under "Safety"

}And have a good knowledge of the generic and specialist standards applicable to the

specific application.

3.3.2 Warranty and liability

All claims to warranty and liability will be rendered invalid if

}The product was used contrary to the purpose for which it is intended

}Damage can be attributed to not having followed the guidelines in the manual

}Operating personnel are not suitably qualified

}Any type of modification has been made (e.g. exchanging components on the PCB

boards, soldering work etc.).

3.3.3 Disposal

}When decommissioning, please comply with local regulations regarding the disposal of

electronic devices (e.g. Electrical and Electronic Equipment Act).

3.3.4 For your safety

The unit meets all the necessary conditions for safe operation. However, you should always

ensure that the following safety requirements are met:

}This operating manual only describes the basic functions of the unit. The expanded

functions are described in the PNOZmulti Configurator's online help. Only use these

functions once you have read and understood the documentations.

}Do not open the housing or make any unauthorised modifications.

}Please make sure you shut down the supply voltage when performing maintenance

work (e.g. exchanging contactors).

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