Pilz PIT gb LLLE Bedienungsanleitung

PIT gb

Operating Manual-1004627-EN-02

}Control and signal devices

Preface

This document is the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for the user's internal purposes. Suggestions and comments for improving this documenta-

tion will be gratefully received.

Source code from third-party manufacturers or open source software has been used for

some components. The relevant licence information is available on the Internet on the Pilz

homepage.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Operating Manual PIT gb

1004627-EN-02 3

Introduction 5

Validity of documentation 5

Using the documentation 5

Definition of symbols 5

Overview 6

Unit features 6

Scope of supply 6

Safety 6

Intended use 6

Safety regulations 7

Use of qualified personnel 7

Warranty and liability 7

Disposal 7

For your safety 8

Function description 9

Device types 9

Block diagrams 11

Assembly positions 12

Coloured caps 13

Wiring 13

Terminal assignment connectors 13

Installation 14

Installation of device 14

Attach coloured caps 15

Commissioning 15

Connection to evaluation device 15

Checking the unit 15

Troubleshooting 16

Regular checks 16

Repair and maintenance 16

Cleaning 16

Exchange of control elements 16

Contents

Operating Manual PIT gb

1004627-EN-02 4

Dimensions 20

Technical details order no. G1000001-G1000002 21

Technical details order no. G1000003-G1000004 22

Safety characteristic data 25

Order reference 25

Product 25

Spare part 25

Accessories 26

EC declaration of conformity 26

PIT gb

Operating Manual PIT gb

1004627-EN-02 5

Introduction

Validity of documentation

This documentation is valid for the product PIT gb. It is valid until new documentation is

published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

PIT gb

Operating Manual PIT gb

1004627-EN-02 6

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Overview

Unit features

}Slimline design

}Housing with 12-pin M12 male connector

}Control elements can be replaced with a new control element with the same design in

the event of repair

}Labelling option for individual marking of the control elements

}Control elements finally wired and installed

}Can be installed in 16 different directions (see Assembly positions [ 12])

}Coloured caps for marking the function of the control elements (see Order reference:

Accessories [ 25])

Scope of supply

}PIT gb

}2 washers M5

}Coloured caps (set), sorted by colour

Safety

Intended use

The unit PIT gb is intended for use in safety circuits in accordance with IEC/EN60947-5-5,

ENISO13850. Before using the device, a safety assessment of the overall system must be

performed in accordance with the Machinery Directive.

The PIT gb must be used in combination with a suitable evaluation device (see Connection

to evaluation device).

The following is deemed improper use in particular:

}Any component, technical or electrical modification to the product

}Use of the product outside the areas described in this manual

}Use of the product outside the technical details (see chapter entitled "Technical

details [ 21]").

Foreseeable misuse

}Use of the PIT gb under corrosive environmental conditions (cooling emulsions, surface

treatment, gases, …)

Please contact Pilz.

PIT gb

Operating Manual PIT gb

1004627-EN-02 7

}Use of a different object than the intended key when using the key-operated pushbutton

or the key switch.

}Blocking of the key-operated pushbutton or the key switch with a foreign body.

Safety regulations

Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated,

maintained and decommissioned by competent persons.

A competent person is a qualified and knowledgeable person who, because of their train-

ing, experience and current professional activity, has the specialist knowledge required. To

be able to inspect, assess and operate devices, systems and machines, the person has to

be informed of the state of the art and the applicable national, European and international

laws, directives and standards.

It is the company’s responsibility only to employ personnel who

}Are familiar with the basic regulations concerning health and safety / accident preven-

tion,

}Have read and understood the information provided in the section entitled Safety

}Have a good knowledge of the generic and specialist standards applicable to the spe-

cific application.

Warranty and liability

All claims to warranty and liability will be rendered invalid if

}The product was used contrary to the purpose for which it is intended,

}Damage can be attributed to not having followed the guidelines in the manual,

}Operating personnel are not suitably qualified,

}Any type of modification has been made (e.g. exchanging components on the PCB

boards, soldering work etc.).

Disposal

}When decommissioning, please comply with local regulations regarding the disposal of

electronic devices (e.g. Electrical and Electronic Equipment Act).

PIT gb

Operating Manual PIT gb

1004627-EN-02 8

For your safety

WARNING!

Loss of safety function due to manipulation of the control elements

Manipulation of the control elements may lead to serious injury and death.

– You should prevent any possibility of the control elements being ma-

nipulated through the use of a spare control element.

– Keep the spare control element in a safe place and protect it from un-

authorised access.

– If spare control elements are used, these must be installed as de-

scribed under Exchange of control elements [ 16].

– If the original control elements are replaced with spare control ele-

ments, the original control elements must be destroyed before dis-

posal.

– The spare control element must have the same design as the defect-

ive control element originally installed.

PIT gb

Operating Manual PIT gb

1004627-EN-02 9

Function description

Device types

The PIT gb provides an E-STOP pushbutton and three additional control elements to con-

trol the functions of an overall plant or machine.

[1]

[2]

[3]

[4]

[5]

[6]

Legend

[1] S1 = pushbutton 1, illuminated/key-operated pushbutton/key switch or blind

plug

[2] S2 = pushbutton 2, illuminated

[3] S3 = pushbutton 3, illuminated

[4] S4 = E-STOP pushbutton

[5] Individual labelling option (width: 35 mm, height: 13mm)

[6] Rotatable mounting bracket

The following control elements are available:

Control element

Illustration PIT gb

LLLE CLLE y BLLE y KLLE

Key switch [1] 1

Key-operated pushbutton [1] 1

Pushbutton, illuminated [3], [2], [1] 3 2 2 2

Blind plug 1

PIT gb

Operating Manual PIT gb

1004627-EN-02 10

Control element

Illustration PIT gb

LLLE CLLE y BLLE y KLLE

E-STOP

}without signal con-

tact

[4] 1 1

}with signal contact [4] 1 1

Type code

PIT gb

Pushbutton illuminated = L

E-STOP pushbutton = E

LL E

Blind plug = C

Pushbutton illuminated = L

Key-operated pushbutton = B

Key switch = K

Pushbutton illuminated = L

Signal contact = y

}Pushbutton

– The pushbutton is used to switch a signal and as the status display.

– The pushbutton lights up if the corresponding input is connected.

}Key switch

– The key switch is used to switch two signals and secure this switching through re-

moval of the key.

– Three locking positions (90° to the left, start position, 90° to the right)

– The key can be removed in all three positions.

}Key-operated pushbutton

– The key-operated pushbutton is used to switch a signal and secure this switching

through removal of the key.

– The key can be removed in the start position.

}E-STOP pushbutton

The E-STOP pushbutton is used to shut down plant and machine sections in order to

reduce or avert imminent or existing hazards to persons and damage to machinery or

materials.

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