Pro-face GP-2400 Series Bedienungsanleitung

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User Manual

GP-2400/2500/2600 Series

(Pro-Designer Compatible)

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GP-2400/2500/2600 Series User Manual 1

Thank you for purchasing the Pro-face GP2400/2500/2600 Series programmable

operator interface (hereafter referred to as the “GP unit”).

GP2400/2500/2600 Series units allow you to use the Ethernet, CF Card, and

Sound Output features without attaching separately sold expansion units.

Please read this manual carefully as it explains, step by step, how to use the GP

correctly and safely.

Also, in this manual’s examples, the Mitsubishi MELSEC-AnA Series PLC is

used whenever possible, connected in a one-to-one relationship with a GP.

<Note>

1) It is forbidden to copy the contents of this manual, in whole or in part, except

for the user’s personal use, without the express permission of Digital Electron-

ics Corporation of Japan.

2) The information provided in this manual is subject to change without notice.

3) This manual has been written with care and attention to detail; however, should

you find any errors or omissions, please contact Digital and inform them of

your findings.

4) Please be aware that Digital shall not be held liable by the user for any dam-

ages, losses, or third party claims arising from any uses of this product.

All Company/Manufacturer names used in this manual are the registered trade-

marks of those companies.

Preface

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Preface

GP-2400/2500/2600 Series User Manual

Table of Contents

Preface........................................................................................................................ 1

Table of Contents...................................................................................................... 2

Essential Safety Precautions................................................................................... 4

General Safety Precautions .................................................................................... 8

GP2400/2500/2600 Series Models ........................................................................ 10

Package Contents ................................................................................................... 11

UL/c-UL (CSA) Application Notes.................................................................... 12

CE Marking Notes ............................................................................................... 13

Revisions .................................................................................................................. 13

Documentation Conventions................................................................................. 14

CHAPTER 1 INTRODUCTION

1.1 System Design...............................................................................................1-1

1.2 Accessories ....................................................................................................1-3

CHAPTER 2 SPECIFICATIONS

2.1 General Specifications.................................................................................2-1

2.1.1 Electrical ............................................................................................2-1

2.1.2 Environmental.................................................................................... 2-2

2.1.3 Structural............................................................................................2-3

2.2 Functional Specifications............................................................................2-4

2.2.1 Display ...............................................................................................2-4

2.2.2 Memory ..............................................................................................2-5

2.2.3 Clock ..................................................................................................2-5

2.2.4 Interfaces...........................................................................................2-6

2.3 Interface Specifications...............................................................................2-7

2.3.1 Serial Interfaces (COM1).................................................................. 2-7

2.3.2 Printer Interface .................................................................................2-9

2.3.3 AUX I/O and Sound Output ...........................................................2-10

2.4 Part Names and Functions .......................................................................2-12

2.5 Dimensions ..................................................................................................2-14

2.5.1 GP-2400 Series External Dimensions...........................................2-14

2.5.2 GP-2500 Series External Dimensions...........................................2-14

2.5.3 GP-2600 Series External Dimensions...........................................2-15

2.5.4 Panel Cut Dimensions.....................................................................2-15

2.5.5 Installation Fasteners.......................................................................2-16

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Preface

GP-2400/2500/2600 Series User Manual 3

CHAPTER 3 INSTALLATION AND WIRING

3.1 Installation ....................................................................................................3-1

3.1.1 Installation Procedures......................................................................3-1

3.2 Wiring Cautions...........................................................................................3-6

3.2.1 Connecting the Power Cord..............................................................3-6

3.2.2 Connecting the Power Supply ......................................................... 3-8

3.2.3 Grounding ..........................................................................................3-9

3.2.4 I/O Signal Line Placement ................................................................ 3-9

3.3 Tool Connector ...........................................................................................3-10

3.4 Ethernet Cable Connector........................................................................3-10

3.5 CF Card Installation and Removal......................................................... 3-11

3.5.1 CF Card Handling............................................................................3-13

3.6 Sound Output .............................................................................................3-14

3.6.1 Connecting Speaker Lines ..............................................................3-14

CHAPTER 4 SETTINGS

4.1 Types of Settings ..........................................................................................4-1

4.1.1 Offline ................................................................................................4-3

4.1.2 System ................................................................................................4-5

CHAPTER 5 TROUBLESHOOTING

5.1 Troubleshooting Checklists ........................................................................5-1

5.1.1 No display .......................................................................................... 5-2

5.1.2 Connected devices cannot be used................................................... 5-2

5.2 SELF TEST...................................................................................................5-3

5.2.1 SELF TEST item list ......................................................................... 5-3

5.2.2 SELF TEST - details .........................................................................5-4

CHAPTER 6 MAINTENANCE

6.1 Regular Cleaning .........................................................................................6-1

6.1.1 Cleaning the Display .........................................................................6-1

6.1.2 Installation Gasket Check/Replacement .......................................... 6-1

6.2 Periodic Check Points .................................................................................6-3

6.3 Replacing the Backlight..............................................................................6-4

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Preface

GP-2400/2500/2600 Series User Manual

This manual includes procedures that must be followed to operate the GP cor-

rectly and safely. Be sure to read this manual and any related materials thoroughly

to understand the correct operation and functions of this unit.

Safety Icons

Throughout this manual the following icons are provided next to GP operation

procedures requiring special attention, and provide essential safety information.

These icons indicate the following levels of danger:

Indicates situations where severe bodily

injury, death or major equipment damage

can occur.

Indicates situations where slight bodily

injury or machine damage can occur.

System Design

• Do not create GP touch panel switches that could possibly

endanger the safety of equipment and personnel. Damage

to the GP, its I/O unit(s), cable(s), and other related equip-

ment can cause an output signal to remain continuously

ON or OFF and possibly cause a major accident. There-

fore, design all monitoring circuits using limit switches,

etc. to detect incorrect device movement. To prevent acci-

dents related to incorrect signal output or operation, de-

sign all switches used to control vital machine operations

so they are operated via a separate control system.

• Please design your system so that equipment will not

malfunction due to a communication fault between the GP

and its host controller. This is to prevent any possibility of

bodily injury or material damage.

• Do not use the GP unit as a warning device for critical

alarms that can cause serious operator injury, machine

damage or production stoppage. Critical alarm indicators

and their control/activator units must be designed using

stand-alone hardware and/or mechanical interlocks.

• The GP is not appropriate for use with aircraft control

devices, aerospace equipment, central trunk data trans-

mission (communication) devices, nuclear power control

devices, or medical life support equipment, due to these

devices’ inherent requirements of extremely high levels of

safety and reliability.

Essential Safety Precautions

Caution

Warning

WARNINGS

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Preface

GP-2400/2500/2600 Series User Manual 5

• Do not create switches used to control machine safety

operations, such as an emergency stop switch, as a GP

touch screen icon. Be sure to install these switches as

separate hardware switches, otherwise severe bodily

injury or equipment damage can occur.

• When using the GP with transportation vehicles (trains,

cars and ships), disaster and crime prevention devices,

various types of safety equipment, non-life support re-

lated medical devices, etc. redundant and/or failsafe sys-

tem designs should be used to ensure the proper degree

of reliability and safety.

Touch Panel

• After the GP’s backlight burns out, the touch panel is still

active. If the operator fails to notice that the backlight is

burned out and touches the panel, a potentially danger-

ous malfunction can occur.

If your GP’s backlight suddenly turns OFF, use the follow-

ing steps to determine if the backlight is actually burned out.

1) When the backlight burnout feature is not set, and

the screen has gone blank, your backlight is burned

out.

2) When the backlight burnout feature is set, and the

screen has gone blank, if touching the screen does

not cause the backlight to tourn ON, your backlight is

burned out.

It is recommended to use the feature that disables the

device operation to prevent accidental machine

misoperation when a backlight burnout is detected auto-

matically.

Wiring

• To prevent electrical shock or equipment damage, unplug

the GP unit’s power cord from the power supply prior to

installing or wiring the GP.

• After completing any GP wiring work, be sure the terminal

block’s protective plastic cover is reattached. If this

cover is not reattached, an electrical shock could easily

occur.

• Do not use power beyond the GP’s specified voltage

range. Doing so may cause a fire or an electric shock.

WARNINGS

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Preface

GP-2400/2500/2600 Series User Manual

Installation/Maintenance

• Be sure to securely connect all cable connectors to the GP.

A loose connection may cause incorrect input or output.

Wiring

• Ground the GP’s FG line separately from other units’ FG

lines. Putting these FG lines too close may cause an elec-

tric shock or unit malfunction. Be sure to use a grounding

resistance of 100ΩΩ

ΩΩ

Ωor less and a 2mm2or thicker wire, or

your country’s applicable standard.

• Correctly wire the GP, be sure that the rated voltage and

terminal layout are within the designated range. If the

voltage supplied differs from the rated voltage, or incor-

rect wiring or grounding is performed, it may cause a fire

or unit malfunction.

WARNINGS

Battery Replacement

• The GP uses a lithium battery for backing up its internal

clock data. If the battery is incorrectly replaced, the bat-

tery may explode. To prevent this, please do not replace

the battery yourself. When the battery needs to be re-

placed, please contact your local GP distributor.

Installation/Maintenance

• High voltage runs through the GP. Except for replacing

the backlight, never take apart the GP, otherwise an elec-

trical shock can occur.

• Do not modify the GP unit. Doing so may cause a fire or

an electric shock.

• Do not use the GP in an environment where flammable

gasses are present, since operating the GP may cause an

explosion.

CAUTIONS

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Preface

GP-2400/2500/2600 Series User Manual 7

• Use only the designated torque to tighten the GP’s termi-

nal block screws. If these screws are not tightened firmly,

it may cause a short-circuit, fire, or GP malfunction.

• Be careful that metal filings and wiring debris do not fall

inside the GP, since they can cause a fire, GP malfunc-

tion, or incorrect operation.

Touch Panel/CF Card

• The liquid crystal panel contains a powerful irritant and if

for any reason the panel is damaged and this liquid con-

tacts any part of your body, be sure to wash that area with

running water for 15 minutes. If any of this liquid enters

your eye, flush your eye for 15 minutes with running water

and contact a physician.

• Prior to inserting or removing a CF Card, be sure to turn

the GP’s CF Card ACCESS switch OFF and to confirm that

the ACCESS lamp is not lit. If you do not, CF Card inter-

nal data may be damaged or lost.

• While a CF Card is being accessed, NEVER turn OFF or

reset the GP, or insert or remove the CF Card. Prior to

performing these operations, create and use a special GP

application screen that will prevent access to the CF Card.

Unit Disposal

• When this unit is disposed of, it should be done so ac-

cording to your country’s regulations for similar types of

industrial waste.

CAUTIONS

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Preface

GP-2400/2500/2600 Series User Manual

General Safety Precautions

• Do not strike the touch panel with a hard or pointed object, or press

on the touch panel with too much force, since it may damage the

touch panel or the display.

• Do not install the GP where the ambient temperature can exceed the

allowed range. Doing so may cause the GP to malfunction or shorten

its operation life.

• Do not restrict or limit the GP’s naturally occurring rear-face ventila-

tion, or storing or using the GP in an environment that is too hot.

• Do not use this unit in areas where large, sudden temperature

changes can occur. These changes can cause condensation to form

inside the unit., possibly causing the unit to malfunction.

• Do not allow water, liquids, metal or charged particles to enter inside

the GP’s case, since they can cause either a GP malfunction or an

electrical shock.

• Do not use or store the GP in direct sunlight, or in excessively dusty

or dirty environments.

• Do not store or use the unit where strong jolting or excessive vibra-

tion can occur.

• Do not store or use the GP where chemicals (such as organic sol-

vents, etc.) and acids can evaporate, or where chemicals and acids

are present in the air.

Corrosive chemicals: Acids, alkalines, liquids containing salt

Flammable chemicals: Organic Solvents

• Do not use paint thinner or organic solvents to clean the GP.

• Do not store or operate the LCD display in areas receiving direct

sunlight, since the sun’s UV rays may cause the LCD display’s qual-

ity to deteriorate.

• Storing this unit in areas at a temperature lower than is recommended

in this manual’s specifications may cause the LCD display’s liquid

to congeal, which may damage the panel. Conversely, if the storage

area’s temperature becomes higher than the allowed level, the LCD’s

liquid will become isotropic, causing irreversible damage to the LCD.

Therefore, be sure to store the panel only in areas where tempera-

tures are within those specified in this manual.

• Do not connect or disconnect the communication cable to the host

machine while the power is ON.

• Due to the possibility of unexpected accidents, be sure to back up

the GP’s screen data regularly.

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