ProMinent CONCEPTplus CNPb Bedienungsanleitung

Solenoid Metering Pump

CONCEPTplus CNPb

Operating instructions

Original Operating Instructions (2006/42/EC)Part no. 984976 BA CO 009 02/16 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Mahar Fan Abzar

Supplementary information

Fig. 1: Please read!

Read the following supplementary information

in its entirety! Should you already know this

information, you will benefit more from referring

to the operating instructions.

The following are highlighted separately in the

document:

nEnumerated lists

Operating guidelines

ðOutcome of the instructions

Information

This provides important information

relating to the correct operation of the unit

or is intended to make your work easier.

Safety notes

Safety notes are identified by pictograms - see

"Safety Chapter".

Validity

These operating instructions conform to current

EU regulations applicable at the time of publi‐

cation.

General user instructions

These operating instructions are only intended

for skilled users responsible for the operating of

oscillating metering pumps.

Supplemental instructions

Mahar Fan Abzar

Table of contents

1 Identity code............................................................................................................................ 4

2 Overview of equipment .......................................................................................................... 6

3 Safety chapter......................................................................................................................... 7

4 Storage and Transport.......................................................................................................... 10

5 Assembly and Installation..................................................................................................... 11

6 Maintenance.......................................................................................................................... 14

7 Repairs.................................................................................................................................. 15

8 Faults.................................................................................................................................... 18

9 Decommissioning.................................................................................................................. 19

10 Technical data....................................................................................................................... 20

11 Accessories........................................................................................................................... 26

12 Dimensional drawings........................................................................................................... 27

13 EC / EU Declaration of Conformity for Machinery................................................................. 31

14 Installation instructions for External + Level retrofit kit CNPb (Part no. 1022099)................ 32

Table of contents

Mahar Fan Abzar

1 Identity code

Product range CONCEPT plus, Version b

CNP

Type

_ _ _

Performance data at maximum back pressure and type: refer to nameplate on the

pump housing

Material

PP Polypropylene

NP Clear acrylic/PVC

PV PVDF

Diaphragm and seal

E Standard with EPDM seals

B Standard with FPM seals

T Standard with PTFE flat seal

Dosing head design

0 Without bleed valve, without valve spring

1 Without bleed valve, with valve spring

2 With bleed valve, without valve spring

3 With bleed valve, with valve spring

Hydraulic connector

0 Standard connection

Design

0 with ProMinent logo

Electrical connections

A 100 - 230 V, standard European plug

B 100 - 230 V, Swiss plug

C 100 - 230 V, Australian plug

D 100 - 230 V, USA plug

Cable assembly

Identity code

Mahar Fan Abzar

Product range CONCEPT plus, Version b

0 Without cable and retrofit kit

A With external and level input retrofit

kit, loose, without level switch

B With external and level input retrofit

kit, fitted, without level switch

F With level input, fitted, with level

switch

G With external and level input, fitted,

with external cable and level switch

Accessories

0 without accessories

1 Supplied accessories

Control version

0 External contact

Identity code

Mahar Fan Abzar

2 Overview of equipment

P_CO_0005_SW

Fig. 2: Overview of equipmentCONCEPT plus

1 Stroke length adjustment knob

2 Fault / operating indicator (fault red / opera‐

tion green)

3 Multifunctional switch (stroke rates (in % of

180 or 240 strokes/min), Stop, "External"

operating mode (retrofit kit))

4 Mains cable

5 "External control" terminal (in "External"

operating mode, control via contact signal;

optional)

6 "Level switch" terminal (for 1-stage level

switch; optional)

7 Suction valve

8 Discharge valve

The leakage hole is between the suction valve and the drive housing.

Overview of equipment

Mahar Fan Abzar

3 Safety chapter

Explanation of the safety information

The following signal words are used in these

operating instructions to identify different

severities of a hazard:

Signal

word

Meaning

WARNI

Denotes a possibly hazardous sit‐

uation. If this is disregarded, you

are in a life-threatening situation

and this can result in serious inju‐

ries.

CAU‐

TION

Denotes a possibly hazardous sit‐

uation. If this is disregarded, it

could result in slight or minor inju‐

ries or material damage.

Warning signs denoting different types of

danger

The following warning signs are used in these

operating instructions to denote different types

of danger:

Warning signs Type of danger

Warning – automatic

start-up.

Warning – high-

voltage.

Warning – danger

zone.

Intended use

nOnly use the pump to meter liquid feed

chemicals.

nOnly use the pump after it has been cor‐

rectly installed and started up in accord‐

ance with the technical data and specifica‐

tions contained in the operating

instructions.

nObserve the general limitations with regard

to viscosity limits, chemical resistance and

density - see also ProMinent® resistance

list in the Product Catalogue or at

www.prominent.com!

nAll other uses or modifications are pro‐

hibited.

nThe pump is not intended for the metering

of gaseous media and solids.

nThe pump is not intended for the metering

of flammable media without implementing

suitable protective measures.

nThe pump is not intended to meter explo‐

sive media.

nThe pump is not intended for operation in

areas at risk from explosion.

nThe pump is not intended to meter radio‐

active media.

nThe pump is not intended for exterior

applications without the implementation of

suitable protective measures.

nThe pump is only intended for industrial

use.

nThe pump should only be operated by

trained and authorised personnel.

Ensure that personnel are familiar with

oscillating metering pumps and their ope‐

ration.

nObserve the information contained in the

operating instructions at the different

phases of the unit's service life.

Safety chapter

Mahar Fan Abzar

Safety notes

WARNING!

Warning about personal and material

damage

The pump can start to pump, as soon as it

is connected to the mains voltage.

– Install an emergency cut-off switch in

the pump power supply line or inte‐

grate the pump in the emergency cut-

off management of the system.

WARNING!

Danger of electric shock

If there is a damaged housing or an

opening is left open, the mains voltage

inside is no longer sufficiently shielded.

– Disconnect the pump from the mains

power supply if the housing is dam‐

aged or there is a gaping opening.

WARNING!

Danger from hazardous substances!

Possible consequence: Fatal or very

serious injuries.

Please ensure when handling hazardous

substances that you have read the latest

safety data sheets provided by the manu‐

facture of the hazardous substance. The

actions required are described in the

safety data sheet. Check the safety data

sheet regularly and replace, if necessary,

as the hazard potential of a substance can

be re-evaluated at any time based on new

findings.

The system operator is responsible for

ensuring that these safety data sheets are

available and that they are kept up to date,

as well as for producing an associated

hazard assessment for the workstations

affected.

CAUTION!

Warning of feed chemical spraying around

Feed chemical can spray out of the

hydraulic components if they are manipu‐

lated or opened due to pressure in the

liquid end and adjacent parts of the

system.

– Disconnect the pump from the mains

power supply and ensure that it

cannot be switched on again by unau‐

thorised persons.

–Depressurise the system before com‐

mencing any work on hydraulic parts.

Safety chapter

Mahar Fan Abzar

CAUTION!

Warning of feed chemical spraying around

The metering pump can generate a mul‐

tiple of its rated pressure. Hydraulic parts

may burst if a discharge line is blocked.

– Correctly install a back pressure valve

in the discharge line behind the

metering pump.

CAUTION!

Warning of excessive demand

The pump can meter too much if there is a

negative pressure difference between the

discharge and suction sides.

– For example with a free outlet, use a

back pressure valve with a minimum

opening pressure of 1.5 bar (not pos‐

sible with 0213).

CAUTION!

Danger of injury to personnel and material

damage

The use of untested third party compo‐

nents can result in injury to personnel and

material damage.

– Only fit parts to metering pumps that

have been tested and recommended

by ProMinent.

CAUTION!

Warning against illegal operation

Observe the regulations that apply where

the unit is installed.

Information in the event of an emergency

In an emergency, either pull out the mains plug,

turn the multifunctional switch to "Stop" or press

the Emergency Stop switch installed on the

customer's side or disconnect the pump from

the mains power supply in line with the emer‐

gency shut-down management guidelines for

your system!

If feed chemical escapes, additionally ensure

that the hydraulic system around the pump is at

atmospheric pressure. Adhere to the safety

data sheet for the feed chemical.

Safety chapter

Mahar Fan Abzar

4 Storage and Transport

WARNING!

Only return the metering pump for repair in a cleaned state and with a flushed liquid end - refer

to the section on decommissioning!

Only return metering pumps with a completed Decontamination Declaration form. The Decon‐

tamination Declaration constitutes an integral part of an inspection / repair order. We can only

inspect or repair a unit if a Decontamination Declaration is submitted that has been completed

correctly and in full by an authorised and qualified person on behalf of the pump operator.

The "Decontamination Declaration Form" can be found at www.prominent.com.

Ambient conditions

Data Value Unit

Minimum storage and transport temperature -10 °C

Maximum storage and transport temperature +50 °C

Maximum air humidity * 95 % rel. humidity

* non-condensing

Storage and Transport

Mahar Fan Abzar

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