ProMinent Delta Betriebsanleitung

ProMinent® Solenoid Metering Pumps

General Operating Instructions

STOP

STAR

delta®

gamma/ L

Beta®

Two sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: the

product-specific operating instructions (for instance for beta) and the "General Operating Instructions for ProMinent® Sole‐

noid Metering Pumps".

Both sets of operating instructions are only valid when read together.

Original Operating Instructions (2006/42/EC)Part no. 987057 BA MAZ 018 08/12 EN

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

987126, 1, en_GB

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5-11

69123 Heidelberg

Germany

Telephone: 06221 842-0

Fax: 06221 842-617

email: [email protected]

Internet: www.prominent.com

Read the following supplementary information in its entirety! Should you

already know this information, you have an even greater need of the Oper‐

ating Instructions.

The following are highlighted separately in the document:

nEnumerated lists

Instructions

ðOutcome of the instructions

Information

This provides important information relating to the correct

operation of the device or is intended to make your work

easier.

Safety information

Safety information is identified by pictograms - see Safety Chapter.

Two sets of operating instructions are required for the safe, correct and

proper operation of the metering pumps: The product-specific operating

instructions and the "General Operating Instructions for ProMinent® Sole‐

noid Metering Pumps".

Both sets of operating instructions are only valid when read together.

Please read these operating instructions carefully before use! Do not dis‐

card!

Please state identity code and serial number, which you can find on the

nameplate when you contact us or order spare parts. This enables the

device type and material versions to be clearly identified.

In order to make it easier to read, this document uses the male form in

grammatical structures but with an implied neutral sense. It is aimed

equally at both men and women. We kindly ask female readers for their

understanding in this simplification of the text.

Supplementary information

Fig. 1: Please read!

User information

State the identity code and serial number

General non-discriminatory approach

Supplemental instructions

Table of contents

1 Safety Chapter................................................................................. 5

2 Assembly......................................................................................... 7

3Installation, hydraulic....................................................................... 8

3.1 Overview and Information on Accessories.............................. 8

3.2 Standard installation.............................................................. 10

3.3 Information on the suction-side installation........................... 11

3.4 Information on the discharge-side installation....................... 13

3.5 How not to install................................................................... 14

3.6 Special installation instructions............................................. 15

4 Start up.......................................................................................... 17

5 Accessories................................................................................... 20

6 Warranty claim............................................................................... 21

7Installation details ......................................................................... 22

8 Decontamination declaration......................................................... 23

9 Index.............................................................................................. 24

Table of contents

1 Safety Chapter

The following signal words are used in these operating instructions to

identify different severities of a hazard:

Signal word Meaning

WARNING Denotes a possibly hazardous sit‐

uation. If this is disregarded, you

are in a life-threatening situation

and this can result in serious inju‐

ries.

CAUTION Denotes a possibly hazardous sit‐

uation. If this is disregarded, it

could result in slight or minor inju‐

ries or material damage.

The following warning signs are used in these operating instructions to

denote different types of danger:

Warning signs Type of danger

Warning – high-voltage.

Warning – danger zone.

WARNING!

Warning of hazardous or unknown feed chemical

Should a hazardous or unknown feed chemical be used, it

may escape from the hydraulic components when working

on the pump.

– Take appropriate protective measures before working on

the pump (protective eyewear, protective gloves, ...).

Read the safety data sheet on the feed chemical.

–Drain and flush the liquid end before working on the

pump.

CAUTION!

Warning of feed chemical spraying around

Feed chemical can spray out of the hydraulic components if

they are manipulated or opened due to pressure in the liquid

end and adjacent parts of the system.

– Disconnect the pump from the mains power supply and

ensure that it cannot be switched on again by unauthor‐

ised persons.

– Depressurise the system before commencing any work

on hydraulic parts.

Explanation of the safety information

Warning signs denoting different types of

danger

Safety Chapter

CAUTION!

Warning of illegal operation

Observe the regulations that apply where the unit is to be

installed.

NOTICE!

Danger from incorrect dosing

Should a different liquid end size be fitted, this will change

the dosing behaviour of the pump.

– Have the pump reprogrammed in the works.

In an emergency either press the customer installed emergency-off switch

or disconnect the pump according to the emergency-off management of

your system!

If feed chemical escapes, also depressurise the hydraulic system around

the pump. Observe the safety data sheet for the feed chemical.

Information in the event of an emergency

Safety Chapter

2 Assembly

WARNING!

Risk of electric shock

If water or other electrically conducting liquids penetrate into

the drive housing, an electric shock may occur.

– Position the pump so that drive housing cannot be

flooded.

CAUTION!

Danger from incorrectly operated or inadequately maintained

pumps

Danger can arise from a poorly accessible pump due to

incorrect operation and poor maintenance.

– Ensure that the pump is accessible at all times.

– Adhere to the maintenance intervals.

Capacity too low

The liquid end valves can be disrupted by vibrations.

–

Secure the metering pump so that no vibrations can

occur.

Capacity too low

If the valves of the liquid end do not stand vertically upwards,

they cannot close correctly.

–

Suction and discharge valves must stand vertically

upwards (for self-bleeding liquid end, the bleed valve).

Mount the metering pump with the pump foot on a horizontal, level

and load-bearing supporting surface.

Assembly

3 Installation, hydraulic

3.1 Overview and Information on Accessories

In addition to a correctly selected metering pump, individually combined

hydraulic and electrical accessories are needed for the perfect operation

of metering systems. A number of accessories are shown on the following

pages, which are not always needed but provide an overview of the pos‐

sible options. We would be happy to assist with the selection of the right

accessories for your metering tasks and are also available for ongoing

advice, for instance on pipe calculations.

pk_1_001_1_hydr

Fig. 2: Example of an installation with different accessories

Installation, hydraulic

System components Function Use

Metering pump* A Metering a defined volume in liquid into

a system. Control: manual or automatic

(external signal)

Perfect adaptation to metering tasks is

possible thanks to the variably adjustable

metering volume and external control

options.

Injection valve* B Non-return valve

(Vacuum breaker)

... with closed pipe systems to prevent

backflow and mixing with the discharge

line.

As a back pressure generator ... for use with pipe systems with a free

outlet, to generate a defined back pres‐

sure.

Shut-off valves C To split the pipe system into sections

(functional sections)

... for maintenance, renovation or repair

work to shut down parts of the system.

Pulsation dampener D Smooths out pulsation in the pipe (dis‐

charge side), generates a low-pulsation

flow

... for use with long pipes to minimise pres‐

sure loss.

... to generate continuous flow/metering.

... to avoid disruptive pipe vibrations.

Back pressure valve* E Generates a defined back pressure

(configurable)

... for use with pipe systems with a free

outlet, to guarantee the correct operation of

the metering pump.

... when using a pulsation dampener

Multifunctional valve* F Generates a defined back pressure ... for use with pipe systems with a free

outlet, to guarantee the correct operation of

the metering pump.

Prevents through-suction ... with a positive pressure difference

between the suction line and discharge

line.

Priming aid ... when operating the pump against pres‐

sure.

Relief device for the discharge line ... e.g. for repairs

Opens up a relief line when a pressure

limit value is set

...as a safety device to protect the metering

system from overloading by the metering

pump.

Relief valve* Opens up a relief line when a pressure

limit value is set

...as a safety device to protect the metering

system from overloading by the metering

pump.

Level switch G Signals the liquid level of the storage

tank

(two-stage design (with pre-warning) or

single-stage)

...for the correct operation of the system.

...to display a pending change of tank or fill

the storage tank.

...to protect the metering system from

sucking dry.

Foot valve* H Non-return valve (vacuum breaker) ... to protect the suction line from running

dry (e.g. when changing tanks).

With filter meshes as a coarse filter ...to protect the metering pump from coarse

particles of solids.

Manometer I

(general pressure measuring

device)

Displays the actual pressure, for

example at the pressure connector of

the metering pump

...to determine the actual operating pres‐

sure in the discharge line.

...crucial to adjust the back pressure valve

or relief valve.

Installation, hydraulic

System components Function Use

Vacuum cylinder Smooths out pulsation in the pipe (suc‐

tion side), generates a low-pulsation

flow

... to reduce pressure losses with longer

suction lines.

Priming aid ... as a priming aid together with a vacuum

pump.

Filter Filters coarse particles of solids from

the suction flow

... to protect metering pump and system

from dirt and increased wear and tear.

Solenoid valve Automatic shut-off valve

Control: for example electrically locked

by the metering pump's mains power

supply

... as a safety device for shutting off (tightly

sealing) the discharge line when the

system is idle.

CAUTION!

* The system components in the table labelled with a * are

not absolutely leak-tight shut-off elements.

– For this purpose use a shut-off valve C or a solenoid

valve.

3.2 Standard installation

P_MAZ_0001_SW

Fig. 3: Standard installation

1 Main line

2 Storage tank

Installation, hydraulic

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