ProMinent DULCO flex Control Bedienungsanleitung

Peristaltic metering pump DULCO flex Control,

DFXa

Modules, options, accessories

Supplementary operating instructions

The instructions in this document apply only in conjunction with the "Operating instructions for peristaltic pump DULCO flex

Control, DFXa”

Original operating instructions (2006/42/EC)Part no. 981282 BA DX 029 04/20 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Table of contents

1Supplementary operating instructions for CANopen............. 4

1.1 About this pump............................................................ 4

1.2 Control elements........................................................... 5

1.3 Electrical installation..................................................... 5

1.4 Emergency mode.......................................................... 7

1.5 Troubleshooting............................................................ 7

1.6 Accessories.................................................................. 8

1.7 Appendix....................................................................... 8

1.7.1 Object list for metering pump DULCO flex Control

DFXa, DFXa.............................................................. 8

1.7.2 Communication profile area 0x1000-0x1FFF............ 8

1.7.3 Manufacturer-specific profile area

0x2000-0x5FFF......................................................... 9

1.7.4 Device profile area 0x6000-0x9FFF........................ 13

1.7.5 Alarm action area for measurement devices

(404 )....................................................................... 18

1.7.6 EMERGENCY.......................................................... 18

1.7.7 Explanations of objects............................................ 20

1.7.8 Changing the CANopen node address (Node ID)... 21

1.7.9 Transfer rate (baud rate).......................................... 22

1.7.10 Calibration, explanations....................................... 22

1.7.11 Firmware update.................................................... 22

1.7.12 Data storage.......................................................... 22

1.7.13 Directives / standards complied with..................... 23

2 Supplementary operating instructions for Modbus RTU..... 24

2.1 About this Modbus pump............................................ 24

2.2 Control elements......................................................... 25

2.3 Electrical installation................................................... 25

2.4 Setting options for the pump control elements........... 27

2.5 "Modbus RTU" implementation................................... 28

2.5.1 "Modbus RTU" message structure.......................... 29

2.6 Device monitoring....................................................... 30

2.7 Emergency mode........................................................ 31

2.8 Faults.......................................................................... 31

2.9 Accessories................................................................ 31

2.10 Modbus RTU for Prominent pumps register............. 32

2.10.1 "Device identification" register............................... 32

2.10.2 "Modbus" register.................................................. 33

2.10.3 "Production data pump module-specific" register.. 34

2.10.4 "Production data Modbus module-specific" reg‐

ister........................................................................ 34

2.10.5 "Current operating parameters" register................ 36

2.10.6 "Target operating parameter" register................... 39

2.10.7 "Advanced configuration" register.......................... 41

2.10.8 "Accessories 1" register......................................... 43

2.10.9 "Accessories 3" register......................................... 43

2.10.10 "Debug data" register........................................... 44

3Supplementary operating instructions for PROFIBUS®...... 46

3.1 Requirements............................................................. 46

3.2 Adjusting the pump..................................................... 46

Table of contents

3.2.1 General.................................................................... 46

3.2.2 Switch PROFIBUS® to active / inactive................... 46

3.2.3 Setting the slave address........................................ 47

3.3 Special features in active PROFIBUS® operation....... 48

3.3.1 General.................................................................... 48

3.3.2 Displays................................................................... 48

3.3.3 LEDs on the PROFIBUS® module........................... 49

3.3.4 Using the metering monitor...................................... 49

3.4 Installation................................................................... 49

3.5 Operation.................................................................... 51

3.5.1 General.................................................................... 51

3.5.2 GSD file................................................................... 51

3.5.3 DULCO flex Control DFXa, DFXa data objects....... 51

4Supplementary Operating Instructions for PROFINET®..... 61

4.1 Requirements............................................................. 61

4.2 Adjusting the pump..................................................... 61

4.2.1 General.................................................................... 61

4.2.2 Activating / deactivating PROFINET®...................... 61

4.2.3 Configuring PROFINET®......................................... 62

4.3 Special features in active PROFINET® mode............. 63

4.3.1 General.................................................................... 63

4.3.2 Displays................................................................... 63

4.3.3 LEDs on the PROFINET® module........................... 64

4.3.4 Using the metering monitor...................................... 64

4.4 Installation................................................................... 65

4.5 Operation.................................................................... 65

4.5.1 General.................................................................... 65

4.5.2 GSDML file.............................................................. 65

4.5.3 DULCO flex Control DFXa, DFXa data objects....... 66

4.5.4 Diagnostic messages and types of data access...... 74

4.5.5 PLC error and pump behaviour............................... 75

Table of contents

1 Supplementary operating instructions for CANopen

1.1 About this pump............................................................ 4

1.2 Control elements........................................................... 5

1.3 Electrical installation..................................................... 5

1.4 Emergency mode.......................................................... 7

1.5 Troubleshooting............................................................ 7

1.6 Accessories.................................................................. 8

1.7 Appendix....................................................................... 8

1.7.1 Object list for metering pump DULCO flex Control

DFXa, DFXa.............................................................. 8

1.7.2 Communication profile area 0x1000-0x1FFF............ 8

1.7.3 Manufacturer-specific profile area

0x2000-0x5FFF......................................................... 9

1.7.4 Device profile area 0x6000-0x9FFF........................ 13

1.7.5 Alarm action area for measurement devices

(404 )....................................................................... 18

1.7.6 EMERGENCY.......................................................... 18

1.7.7 Explanations of objects............................................ 20

1.7.8 Changing the CANopen node address (Node ID)... 21

1.7.9 Transfer rate (baud rate).......................................... 22

1.7.10 Calibration, explanations....................................... 22

1.7.11 Firmware update.................................................... 22

1.7.12 Data storage.......................................................... 22

1.7.13 Directives / standards complied with..................... 23

1.1 About this pump

Metering pumps DULCO flex Control DFXa with CAN connector

differ from standard pumps in that they can be connected to a

CANopen bus system. A CAN pump DULCO flex Control DFXa

can be connected to a CANopen bus or used as a standalone unit.

Example:

nMeasurement value-dependent metering of sodium-calcium

hypochlorite into a swimming pool water circuit, in

‘CANopen’

operating mode, the pump being controlled by a controller.

A "CANopen" version of DULCO flex Control DFXa (Identity code

feature "Control type" = C or D) is designed for incorporation in a

CANopen system.

Supplementary operating instructions for CANopen

1.2 Control elements

P_G_0087_SW

Fig. 1: DFXa control elements

1 CAN bus status LEDs

2 "CAN bus" socket

3 Device LEDs

1.3 Electrical installation

CAUTION!

Pump may be damaged.

IP65 degree of protection cannot be guaranteed if

the CAN cable is not correctly screwed in.

– Manually screw in the CAN cable threaded

connectors until they reach the stop.

CAUTION!

Pump may be damaged.

The panel plug on the housing may break off.

– Never connect a T-coupler directly to the

housing.

Connect the CAN cable with the CANopen bus connector as

shown below (for more details - refer to the documentation for your

CANopen installation).

Insert the mains plug into the power socket - the metering pump

may possibly start to pump.

Supplementary operating instructions for CANopen

13 14

P_G_0078_SW

Fig. 2: CAN connector for metering pumps (example shows 2

GMXa with Dulcomarin II as control)

5 T-coupler, M 12, 5-pin CAN

6 Terminating resistor M 12 coupling

7 Terminating resistor M 12 plug

8 CAN connecting cable CAN connecting cable

9 CAN connecting cable

13 CAN pump gamma/ X e.g. for acid

14 CAN pump gamma/ X e.g. for alkali

A five-pin plug is used as the "connector for CANopen bus”.

1 Shielding

2 CAN V+ (supply voltage – not connected)

3 CAN GND (reference potential)

4 CAN H (bus line – dominant high)

5 CAN L (bus line – dominant low)

Connector for CANopen bus

P_BE_0059_SW

Fig. 3: Pump pin assignment (male)

P_BE_0060_SW

Fig. 4: CAN cable assignment

(female)

Supplementary operating instructions for CANopen

1.4 Emergency mode

You can guard against the possibility of the CANopen bus control

failing as follows:

1. Program an auxiliary frequency into the pump that fits best

with your process in emergency mode.

2. As soon as emergency mode is required, run the pump using

the "external control" terminal on the auxiliary frequency -

see "Peristaltic metering pump DULCO flex Control,

DFXa" - "Installation, electrical".

Doing this will require an external cable and equip‐

ment to issue the auxiliary signal.

If you are in any doubt, seek the advice of our

technical support team.

1.5 Troubleshooting

The CANopen status LED indicates the status of the CAN connec‐

tion.

Operating and fault statuses are displayed by the 3 other LEDs -

see "Operating instructions for peristaltic metering pump DULCO

flex control DFXa”.

Tab. 1: Flash codes of CANopen status LED, top

Colour Flash code Cause Remedy

Green Lit Bus status

OPERATIONAL

- (Pump normal mode)

Green Flashing * Bus status

PRE-OPERATIONAL

Wait briefly or start pump

via bus

Green Single flashing ** Bus status

STARTUP

Wait briefly or set pump

for active bus operation -

see "Set-up" chapter

Green Off Error (BUSOFF, Error,…) Test CAN bus

Green Flickering Bus status

INIT

Wait briefly

*** ***

A0203

Ignore the flash codes for approx. 2 minutes after

connecting the metering pump.

Supplementary operating instructions for CANopen

For "Error messages about CANopen telegram",

see end of the appendix.

1.6 Accessories

Accessories Part no.

T-coupler M12 5-pin CAN 1022155

Terminating resistor M 12 coupling 1022154

Terminating resistor M 12 plug 1022592

Connecting cable - CAN, M 12, 5-pin, 1 m 1022139

Connecting cable - CAN, M 12, 5-pin, 2 m 1022140

Connecting cable - CAN, M 12, 5-pin, 5 m 1022141

Connecting cable - CAN, sold by the metre 1022160

CAN coupling, M 12, 5-pin Screw connector 1022157

CAN plug M 12, 5-pin Screw connector 1022156

1.7 Appendix

1.7.1 Object list for metering pump DULCO flex Control DFXa, DFXa

1.7.2 Communication profile area 0x1000-0x1FFF

Tab. 2: Transmit-PDOs MAPPING parameter

Index S Name Type Description Mapping

1A00h 0 TPDO1

1 DP_state U16 Status of metering

pump (base)

0x2A100010

2 DP_output_man (actual) U16 Pump frequency

(actual) in %

0x2A010010

3 DP_stroke_len U8 Stroke length 0x2A040008

1A01h 0 TPDO2

1 DP_level U8 Liquid level of

dosing tank

0x2A050008

Tab. 3: Receive-PDOs MAPPING parameter

Index S Name Type Description Mapping

1600h 0 RPDO1

1 DP_output_cont U16 Pump frequency

(target) in %

0x2A000010

1601h 0 RPDO2

Supplementary operating instructions for CANopen

Index S Name Type Description Mapping

1 DP_batch_time_stamp U16 Batch time stamp 0x2A020010

2 DP_batch_value U16 Factor (target) 0x2A030010

1.7.3 Manufacturer-specific profile area 0x2000-0x5FFF

Index S Name Type Description Objects Attr

2A00h 0 DP_output_cont

(target)

U16 Frequency in %

(0=100.0%)

RPDO1 wr

2A01h 0 DP_output_actual U16 Frequency in %

(0=100.0%)

TPDO1 ro

2A02h 0 DP_batch_time_stam

U16 Time stamp last

received com‐

mand

RPDO2 wo

2A03h 0 DP_batch_value U16 Batch factor RPDO2 wo

2A05h 0 DP_level U8 Liquid level of

dosing tank

TPDO2 rO

2A10h 0 DP_state U16 0=out of ctrl,

1=mem, 2=cal,

3=pos/neg

4=prime,

5=warning,

6=errors, 7=stops,

8-11=mode,

12=aux;13=flow;1

4=pause,15=hand/

bus

TPDO1 ro

2A11h 0 DP_Control U8 1= batch-mem,

2=setp. pos/neg,

3=calibrated,

4=flowctrl active,

6=reset

SDO rw

2A12h 0 DP_Mode U8 0=stop,1=manual,

2=batch,

SDO wo

2A21h 0 DP_metering volume Float Volume / revolu‐

tion

SDO wr

2A22h 0 DP_measuring_unit U8 0=litre, 1=gallon SDO wr

2A30h 0 DP_volume U32 in ml since last

reset

SDO ro

2A31h 0 DP_revol_cnt U16 revolutions since

last reset

SDO ro

2A33h 0 DP_rem_revol U16 Remaining revolu‐

tions no. (in batch

mode)

SDO ro

2A35h 0 PCO_HighestSubIn

dex

U8 ro

1 FlowControl U8 Bit SDO wo

2 BatchMem U8 Bit SDO wo

3 ClearCount U8 Bit SDO wo

Supplementary operating instructions for CANopen

Index S Name Type Description Objects Attr

3FBBh 0 PCO_HighestSubIn

dex

1 U32 Identity code RO

2 U32 RO

3 U32 RO

4 U32 RO

5 U32 RO

6 U32 RO

7 U32 RO

8 U32 RO

3FBCh 0 PCO_HighestSubIn

dex

1 String Product designa‐

tion (ASCII)

2 String RO

3 String RO

4 String RO

5 String RO

6 String RO

7 String RO

8 String RO

3FBDh 0 PCO_HighestSubIn

dex

1 String Hardware version

(ASCII)

2 String RO

3 String RO

0x2A34 1 DP_quantity_left Float Remaining dosing SDO RO

0x2A40 1 DP_nom‐

inal_thoughput

Float Target capacity SDO WR

0x2A41 1 DP_cur‐

rent_thoughput

Float Actual capacity SDO RO

0x2A42 1 DP_max‐

imal_thoughput

Float Max. capacity SDO RO

0x2A50 1 DP_nominal_concen‐

tration

Float Target final con‐

centration

SDO WR

0x2A51 1 DP_cur‐

rent_thoughput

Float Actual final con‐

centration

SDO RO

0x2A60 1 DP_state_extended U32 Extended status

SDO RO

Supplementary operating instructions for CANopen

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