ProMinent DULCOflex DFAa 003 Bedienungsanleitung

DULCO®flex DFAa

Hose Pump

Assembly and operating instructions

A0380

Original operating instructions (2006/42/EC)Part no. 986229 BA DX 013 04/11 EN

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

986229, 1, en_GB

ProMinent Dosiertechnik Heidelberg GmbH

Im Schuhmachergewann 5 - 11

69123 Heidelberg

Telephone: +49 6221 842-0

Fax: +49 6221 842-419

email: [email protected]

Internet: www.prominent.com

Table of contents

1Introduction........................................................................... 4

1.1 Explanation of the safety information............................ 4

1.2 Users' qualifications...................................................... 6

1.3 ID Code......................................................................... 7

1.3.1 Identcode DULCO®flex DFAa 003............................. 7

1.3.2 Identcode DULCO®flex DFAa 008............................. 8

2 Safety and responsibility..................................................... 10

2.1 General safety information.......................................... 10

3 Functional description......................................................... 13

3.1 Construction................................................................ 13

3.2 Overview of the device............................................... 14

4 Transport, storage, assembly and Installation.................... 15

4.1 Transport.................................................................... 15

4.2 Storage....................................................................... 15

4.3 Assembly.................................................................... 15

4.3.1 Ambient conditions.................................................. 16

4.3.2 Alignment of the suction side................................... 16

4.3.3 Alignment of the discharge side............................... 16

4.3.4 Performance curves................................................. 17

5 Commissioning................................................................... 18

5.1 Testing prior to commissioning the pump................... 18

6 Operation of the peristaltic pump........................................ 19

7Maintenance, repair, malfunctions, disposal and spare

parts.................................................................................... 20

7.1 Maintenance............................................................... 20

7.2 Exchanging the pump hoses...................................... 20

7.3 Troubleshooting.......................................................... 21

7.4 Disposal of Used Parts............................................... 22

7.5 Spare parts................................................................. 23

8 DFAa technical data............................................................ 26

8.1 Dimensions DFAa 003/008......................................... 26

9 DFAa technical appendices................................................ 28

9.1 Declaration of Conformity........................................... 28

10 Index................................................................................... 29

Table of contents

1 Introduction

These operating instructions provide information on the technical

data and functions of the DULCO®flex DFAa series hose pump.

In order to make it easier to read, this document uses the male

form in grammatical structures but with an implied neutral sense. It

is aimed equally at both men and women. We kindly ask female

readers for their understanding in this simplification of the text.

1.1 Explanation of the safety information

These operating instructions provide information on the technical

data and functions of the product. These operating instructions pro‐

vide detailed safety information and are provided as clear step-by-

step instructions.

The safety information and notes are categorised according to the

following scheme. A number of different symbols are used to

denote different situations. The symbols shown here serve only as

examples.

DANGER!

Nature and source of the danger

Consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger

Danger!

–Denotes an immediate threatening danger. If this is

disregarded, it will result in fatal or very serious

injuries.

WARNING!

Nature and source of the danger

Possible consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger

Warning!

–Denotes a possibly hazardous situation. If this is

disregarded, it could result in fatal or very serious

injuries.

General non-discriminatory approach

Introduction

CAUTION!

Nature and source of the danger

Possible consequence: Slight or minor injuries, mate‐

rial damage.

Measure to be taken to avoid this danger

Caution!

–Denotes a possibly hazardous situation. If this is

disregarded, it could result in slight or minor inju‐

ries. May also be used as a warning about material

damage.

NOTICE!

Nature and source of the danger

Damage to the product or its surroundings

Measure to be taken to avoid this danger

Note!

–Denotes a possibly damaging situation. If this is

disregarded, the product or an object in its vicinity

could be damaged.

Type of information

Hints on use and additional information

Source of the information, additional measures

Information!

–

Denotes hints on use and other useful information.

It does not indicate a hazardous or damaging sit‐

uation.

Introduction

1.2 Users' qualifications

WARNING!

Danger of injury with inadequately qualified personnel!

The operator of the plant / device is responsible for

ensuring that the qualifications are fulfilled.

If inadequately qualified personnel work on the unit or

loiter in the hazard zone of the unit, this could result in

dangers that could cause serious injuries and material

damage.

– All work on the unit should therefore only be con‐

ducted by qualified personnel.

–Unqualified personnel should be kept away from

the hazard zone

Training Definition

Instructed personnel An instructed person is deemed to be a person who has been instructed and,

if required, trained in the tasks assigned to him/her and possible dangers that

could result from improper behaviour, as well as having been instructed in the

required protective equipment and protective measures.

Trained user A trained user is a person who fulfils the requirements made of an instructed

person and who has also received additional training specific to the system

from ProMinent or another authorised distribution partner.

Trained qualified per‐

sonnel

A qualified employee is deemed to be a person who is able to assess the

tasks assigned to him and recognize possible hazards based on his/her

training, knowledge and experience, as well as knowledge of pertinent regula‐

tions. The assessment of a person's technical training can also be based on

several years of work in the relevant field.

Electrician Electricians are deemed to be people, who are able to complete work on elec‐

trical systems and recognize and avoid possible hazards independently based

on his/her technical training and experience, as well as knowledge of pertinent

standards and regulations.

Electricians should be specifically trained for the working environment in

which the are employed and know the relevant standards and regulations.

Electricians must comply with the provisions of the applicable statutory direc‐

tives on accident prevention.

Customer Service depart‐

ment

Customer Service department refers to service technicians, who have

received proven training and have been authorised by ProMinent to work on

the system.

Note for the system operator

The pertinent accident prevention regulations, as well

as all other generally acknowledged safety regulations,

must be adhered to!

Introduction

1.3 ID Code

1.3.1 Identcode DULCO®flex DFAa 003

Identcode

DFAa DULCO®flex DFAa 003

Type

003 DFAa 003, with 3.2 mm hose, wall thickness 2.4 mm (1.66 ml/revolution)

Drive

000 Pump without drive

Step-down gears / 3 x 230 / 400 VAC

A10 0.09 kW, 14 rpm, 1.4 l/h, 2 bar

A11 0.12 kW, 35 rpm, 3.5 l/h, 2 bar

A12 0.12 kW, 70 rpm, 7.0 l/h, 2 bar

A13 0.18 kW, 93 rpm, 9.3 l/h, 2 bar

A14 0.18 kW, 140 rpm, 13.9 l/h, 2 bar

Manual adjustment gears / 3 x 230 / 400 VAC

A21 0.15 kW, 10.9-57 rpm, 1.1-5.7 l/h, 2 bar

A22 0.15 kW, 34-176 rpm, 3.4-17.5 l/h, 2 bar

Adjustment gears with integrated frequency converter / 1x 230 VAC

A31 0.18 kW, 13-130 rpm, 1.3-12.9 l/h, 2 bar

Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC

A41 0.18 kW, 0-93 rpm, 0-9.3 l/h, 2 bar

Hose material

A Norpren A60G

B Norpren A60F (food grade)

C Solva

D Silicone

Base plate

0 Base plate, lacquered steel

1 Base plate, stainless steel

Batch control

0 without batch control

R with batch control

Special version of motor

0 Standard (3 phase) 3x230/400 VAC

Device identification / Identcode

Introduction

Identcode

DFAa DULCO®flex DFAa 003

D Single phase motor, 0.12 kW (not suitable for

A21-A41) 1x230 VAC

E Single phase motor, 0.18 kW (not suitable for

A21-A41) 1x230 VAC

Pump head

0 Standard with one pump head

C Double head version

Certification

01 CE mark

1.3.2 Identcode DULCO®flex DFAa 008

Identcode

DFAa DULCO®flex DFAa 008

Type

008 DFAa 008, with 8 mm hose, wall thickness 2.4 mm (10 ml/revolution)

Drive

000 Pump without drive

Step-down gears / 3 x 230 / 400 VAC

B10 0.09 kW, 14 rpm, 8.4 l/h, 2 bar

B11 0.12 kW, 35 rpm, 21 l/h, 2 bar

B12 0.12 kW, 70 rpm, 42 l/h, 2 bar

B13 0.18 kW, 93 rpm, 55.8 l/h, 2 bar

B14 0.18 kW, 140 rpm, 84 l/h, 2 bar

Manual adjustment gears / 3 x 230 / 400 VAC

B21 0.15 kW, 10.9-57 rpm, 6.5-34.2 l/h, 2 bar

B22 0,25 kW, 34-176 rpm, 20.4 - 105 l/h, 2 bar

Adjustment gears with integrated frequency converter / 1x 230 VAC

B31 0.18 kW, 13-130 rpm, 7.8-78 l/h, 2 bar

Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC

B41 0.18 kW, 0-93 rpm, 0-55.8 l/h, 2 bar

Hose material

A Norpren A60G

B Norpren A60F (food grade)

C Solva

Introduction

Identcode

DFAa DULCO®flex DFAa 008

D Silicone

Base plate

0 Base plate, lacquered steel

1 Base plate, stainless steel

Batch control

0 without batch control

R with batch control

Special version of motor

0 Standard (3 phase) 3x230/400 VAC

D Single phase motor, 0.12 kW (not suitable for

B21-B41) 1x230 VAC

E Single phase motor, 0.18 kW (not suitable for

B21-B41) 1x230 VAC

Pump head

0 Standard with one pump head

C Double head version

Certification

01 CE mark

Introduction

2 Safety and responsibility

2.1 General safety information

WARNING!

Live parts

Possible consequence: Fatal or very serious injuries

– Measure: The device must be disconnected from

the power supply before it is opened

–Isolate damaged, faulty or manipulated devices

from the mains in order to de-energise.

WARNING!

Emergency stop switch

Possible consequence: Fatal or very serious injuries

An emergency stop switch is to be connected for the

entire plant. This should enable the entire plant to be

shut down in the event on an emergency in such a way

that the overall plant can be brought into a safe condi‐

tion.

WARNING!

Unauthorised access

Possible consequence: Fatal or very serious injuries

– Measure: Ensure that there can be no unauthor‐

ised access to the unit

WARNING!

Hazardous media / contamination of persons and

equipment

Possible consequence: Fatal or very serious injuries.

material damage

– Ensure that the pump hoses are resistance against

the media being conveyed

–Always observe the the safety data sheets for the

media to be conveyed. The system operator must

ensure that these safety data sheets are available

and that they are kept up-to-date

– The safety data sheets for the media being con‐

veyed are always decisive for initiating counter

measures in the event of leakage to the media

being conveyed

– Observe the general restrictions in relation to vis‐

cosity limits, chemical resistance and density

– Always switch the pump off before exchanging the

pump hose

Safety and responsibility

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