ProMinent DULCO flex Control Handbuch

Peristaltic metering pump DULCO flex Control,

DFYa

DULCOnvert

Installation and configuration manual

A3507

These operating instructions are only valid in conjunction with the operating instructions for the pump.

Part no. 999564 Version: BA DX 042 02/22 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Table of contents

1Requirements.................................................................................. 3

2 Setting up the pump........................................................................ 4

2.1 General................................................................................... 4

2.2 Setting the slave address........................................................ 4

2.3 Switching PROFIBUS® to active/inactive................................ 4

3PROFINET® settings....................................................................... 5

4Special features in active PROFIBUS® mode................................. 6

4.1 General................................................................................... 6

4.2 Displays................................................................................... 6

4.3 LEDs on the PROFIBUS® module.......................................... 6

5 Assembly and electrical installation................................................. 7

6 Operation......................................................................................... 8

6.1 General................................................................................... 8

6.2 GSD file................................................................................... 8

6.3 Description of the data objects................................................ 8

7 Technical data on DULCOnvert..................................................... 12

8 Disposal......................................................................................... 13

Table of contents

1 Requirements

You can enhance the pump with PROFIBUS® functionality with a plug-in

module. Simply insert the plug-in module into the front of the pump. The

menu item

‘Fieldbus’

then appears in the operating menu and the PRO‐

FIBUS® symbol appears in the status bar of the display.

The pump can then be extended with PROFINET® functionality using the

DULCOnvert converter.

Requirements

2 Setting up the pump

2.1 General

Familiarise yourself with the process: We describe here how to set up the

pump for PROFIBUS® mode. You will later meet the pump's

PROFINET® protocol via the DULCOnvert in the master control system.

For this reason, "PROFIBUS®" is interchangeable with "PROFINET®" at

many points.

You can set up a pump with PROFIBUS® module in the same way as the

standard pump, with the addition of bus functionality.

The pump interrupts the set-up process in the event of a pause longer

than 60 seconds.

2.2 Setting the slave address

The address is pre-set to "125". There is no need to manually set the slave

address if a master in the PROFIBUS® segment assigns the slave

addresses.

1. Press the

[Menu]

key.

2. Turn the

[Clickwheel]

‘Fieldbus’

and press the

[Clickwheel]

3. Turn the

[Clickwheel]

‘BUS address’

and press the

[Clickwheel]

INFORMATION!: Always set the 3-digit PROFIBUS® address to "002".

1. Set the 1st digit with the

[Clickwheel]

and press the

[Priming]

key.

ðThe 2nd digit of the address is highlighted.

2. Set the 2nd digit with the

[Clickwheel]

and press the

[Priming]

key.

ðThe 3rd digit of the address is highlighted.

3. Set the 3rd digit with the

[Clickwheel]

and press the

[Clickwheel]

ðThe address has now been fully entered.

2.3 Switching PROFIBUS® to active/inactive

Set the

‘Fieldbus’

‘active’

in the operating menu for the pump to be

controlled by the PROFIBUS®.

1. Press the

[Menu]

key.

2. Turn the

[Clickwheel]

‘Bus active’

and press the

[Clickwheel]

3. Turn the

[Clickwheel]

‘Active’

‘Inactive’

and press the

[Clickwheel]

. You’re done!

All external inputs of the pump, such as level monitoring, dosing monitor

and external control (pause, contact input, analogue input), will continue to

function while the PROFIBUS® is

‘active’

. The external inputs lead to the

expected reactions as is the case with a pump without PROFIBUS®

module. The pump transmits relevant information via the PROFIBUS® to

the master (PLC, PC etc.).

If the PROFIBUS® is set to

‘inactive’

, the settings for the operating mode

previously selected will be reloaded.

If the pump is switched to another operating mode, then the pump will stop

and can only be restarted using the

[Stop/Start]

key.

Setting up the pump

3 PROFINET® settings

1. Connect the DULCOnvert to its supply voltage.

2. Connect the DULCOnvert to the PROFINET® network - see “Instal‐

lation” chapter.

3. Select

‘Update accessible devices’

in the TIA portal under

‘Online

access’

Fig. 1: ‘Update accessible devices’

ðThe default name is

‘nl51ndpl’

4. Assign a new name via

‘Online & diagnostics’

Fig. 2: Assign name

5. Continue configuring as usual. Description of the available objects -

refer to "Operation".

PROFINET® settings

4 Special features in active PROFIBUS® mode

4.1 General

INFORMATION!: The pump cannot be manually set or programmed in

PROFIBUS® mode. To do so, switch the PROFIBUS® to

‘inactive’

nYou can move between the continuous displays at any time, as in the

other operating modes. This does not affect the operation of the

pump.

nThe settings from other operating modes are carried over when

switching over to PROFIBUS® mode. By contrast, the settings made

via the PROFIBUS® are not saved.

INFORMATION!: The settings only apply as long as the pump is con‐

nected to the PROFIBUS®.

Only the total speed and the total number of litres continue to be

counted and saved.

nIf the pump is switched to PROFIBUS® mode, the pump will stop and

can only be restarted using the PROFIBUS®.

4.2 Displays

There are additional identifiers in the operating display when PROFIBUS®

mode is running.

Stop PROFIBUS®: the pump has been stopped using PROFIBUS®.

The master has sent the pump a corresponding telegram.

Connection error: if the pump loses its connection to the PROFIBUS®

(for instance as soon as the PROFIBUS® is stopped), then the error

symbol and the symbol flash on the main display.

4.3 LEDs on the PROFIBUS® module

LEDs Cause

Flashing red and green at a

slow rhythm

Connection between the PROFIBUS® module and pump has been disrupted;

the hardware or software version of the pump may not be suitable for PROFIBUS®

Lit red No connection to the PROFIBUS®

Lit green Pump in cyclic operation

Operating display

Status display

Main display

Special features in active PROFIBUS® mode

5 Assembly and electrical installation

Please follow this order:

A. - Install the housing

B. - Install the PROFIBUS® cable

C. - Connect the DULCOnvert to the mains voltage

D. - Install the PROFINET® cable

E. - Properly close the housing

1. Flap open the two flaps on the left and right of the housing cover.

2. Use appropriate screws to screw the housing to a vertical base sur‐

face close to the pump using the 4 deep drill holes. Take into

account the length of the PROFIBUS® cable and the plug-in power

unit.

CAUTION!

When installed, the top should be pointing

upwards otherwise the specific IP degree of pro‐

tection will not be achieved.

Connect the PROFIBUS® cable of the DULCOnvert to the PROFIBUS®

terminal of the pump. There is no need for terminal resistors.

Connect the plug-in power unit of the DULCOnvert to the supply

voltage.

1. Unscrew the housing screws and open the cover.

2. Screw the clamping screw of the large threaded connector on the

left of the housing and remove the rubber insert.

3. Correctly thread the clamping screw the right way round onto the

PROFINET® cable.

4. Guide the PROFINET® cable into the housing and insert it into the

terminal on the converter until the cable snaps into place.

5. Place the rubber insert around the cable and press into the

threaded connector.

6. Screw the clamping screw onto the threaded connector until the

threaded connector is moisture-tight.

1. Check whether the sealing surfaces of the housing cover and the

black seal of the lower part of the housing are free of dirt.

2. Replace the housing cover onto the lower part of the housing and

fasten in place with the screws.

3. Close the two flaps on the left and right of the housing cover.

A. Installing the housing

B. Installing the PROFIBUS® cable

C. Connecting the DULCOnvert to the

supply voltage

D. Installing the PROFINET® cable

E. Properly closing the housing

Carefully close the housing otherwise the

specified IP degree of protection will not

be achieved.

Assembly and electrical installation

6 Operation

6.1 General

The DULCOnvert now makes the pump a subscriber in the PROFINET®.

The usage data is thus transmitted cyclically and acyclically.

6.2 GSD file

Use the GSDML file to configure the master. The GSDML file describes all

the features of the pump in PROFINET® mode, such as keywords, diag‐

nostics, modules and slots. The GSDML file can be downloaded from the

PROFINET® website and from the ProMinent website. The file name is

unique: GSDML-V2.2-Prominent-DFYa-DPL-20210929-115936.xml

6.3 Description of the data objects

INFORMATION!: The initial parameters must be transmitted from the

master so that the pump can engage in cyclic data transmission. Only

standard parametrisation is needed for this as there are no application-

specific parameters.

INFORMATION!: Please note: data is stored according to the "Big-Endian"

principle. This means that the byte with the highest-value bits is stored

first, meaning that this byte is at the lowest storage address. Refer to the

section below for an example based on "Status":

The pump status is stored as UINT32 type at the offset addresses +0 to

+3. Bytes are stored in this sequence:

Tab. 1: Pump status

Name Type Offset Byte Bits

Status UINT32 +0 0 24 ... 31

+1 1 16 ... 23

+2 2 8 … 15

+3 3 0 … 7

Description of the data objects

Operation

All the data objects that can be cyclically transmitted are described below.

Tab. 2: All data objects

Name No. Type Description

Device identifier 0 UINT32 Byte 0+1 = 0x1180 Identification number

Byte 2 = 0x50 ProMinent identifier for pump

product group

Byte 3 = 8 "DULCO flex Control" pump family

Status 1 UINT32 bit Name Function

0 Motor 0 – Motor idle 1 – Motor run‐

ning

1 - -

2 Mode 00 – halt 03 – contact

3 01 – manual 04 - analog

4 02 – batch

5 Error There are errors, see "Errors"

6 Warnings There are warnings, see "Warn‐

ings"

7 Manual stop Pump has been stopped manually

8 Stop Pump has stopped

9 Priming Pump is in priming mode (higher-

level function)

10 Auxiliary Pump is in auxiliary mode (higher-

level function)

11 Pause Pump has been switched to pause

(higher-level function)

12 Module Fieldbus mode active

13 Hose change Hose is being changed

14 Batch Mem. Batch memory is activated

15 Calibrated Pump is calibrated

16 Relay 1 Relay 1 physically exists

17 Relay 2 Relay 2 physically exists

18 AnalogOut Module physically exists

19 Hose rupture Hose rupture sensor is installed

20 Actual direction

of rotation

0 = clockwise

1 = counter-clockwise

The user should stop the pump

and wait for the release to change

the direction of rotation (Bit #21 in

the status). Only then can the

direction of rotation be reversed.

21 Direction of

rotation

Release for change of direction of

rotation

22 - -

24 - -

27 - -

Operation

Name No. Type Description

Start-Stop 2 BYTE Corresponds to Start-Stop switch; if Start-Stop = 0, then the pump is

stopped.

Reset 3 BYTE If the “Reset” value is switched from 1 to 0, the internal pump memory

is deleted (e.g. with batch metering) and - as far as possible - pending

errors are cleared.

Mode 4, 5 BYTE Value Name Description

0 Halt Pump is ready but not metering.

1 Manual Pump is metering continuously at

the set frequency.

2 Batch When triggered, the pump meters

the number of revolutions set in

batch pre-selection.

3 Contact Pump meters the number of revo‐

lutions calculated from the product

of "Number of triggers * External

factor".

4 Analog Pump meters according to the ana‐

logue signal and the

‘Analog’

operating mode set on the pump.

Dosing rate 6, 7 UINT16 Dosing rate set in litres / hour ("Minimum" .. "Maximum dosing rate").

Actual dosing rate 8 UINT16 Actual dosing rate in litres / hour (0.. "Maximum dosing rate").

Maximum dosing

rate

9 UINT16 Maximum dosing rate in litres / hour

Batch pre-selection 10, 11 UINT32 Number of half revolutions in batch mode per trigger. (12 … Maximum

= 999.999 litres / trigger).

Batch start 12 BYTE If the value changes from 1 to 0, batch metering is activated in batch

operation. Batches can also be activated via the contact input.

Batch memory 13 BYTE If the batch memory is activated and a new batch is triggered during

batch metering already in progress, then the remaining revolutions are

increased by the number of the new batch.

If the memory is not activated, the remaining revolutions of the batch

not yet processed are cleared and the new batch is processed.

Remaining revolu‐

tions

14 UINT32 The remaining revolutions still to be processed with batch metering

External factor 15, 16 UINT16 Factor by which the incoming pulses are multiplied. The factor is given

as a hundredth. Value range is 2…19998 - the factor is then 0.01…

99.99 revolutions.

External memory 17 BYTE As with batch metering, once again here high factors are added

together or the remaining revolutions are cleared.

Direction of rotation 19 UINT16 Target direction of rotation 0 = clockwise and 1 = counter-clockwise

Hose service life 20 UINT32 Hose service life - revolutions since the last hose change

Error 21 UINT16 bit Name Function

0 Minimum Metering liquid level too low

1 Batch Too many revolutions > 100000

2 Analog < 4mA Analogue current is less than 4 mA

3 Analog > 23mA Analogue current is greater than 23

4 Temperature

error

Temperature too high

5 Hose rupture Metering hose damaged

Operation

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