Rockwell Automation Allen-Bradley IntelliVAC Bedienungsanleitung

IntelliVAC™

Contactor

Control Module

Bulletin 1503VC

User Manual

Important User Information

Read this document and the documents listed in the Additional Resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required

to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the

use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Table of Contents

1503-UM051D-EN-P – June 2013

Product Description Chapter 1

Introduction ..............................................................................1-1

Description ...............................................................................1-1

IntelliVAC Features ......................................................... 1-2

IntelliVAC Versions ......................................................... 1-3

Specifications .......................................................................... 1-4

Mounting and Connections .............................................. 1-4

Configuration ................................................................... 1-4

Firmware .......................................................................... 1-4

Electrical Ratings (Table 1.A) .......................................... 1-5

Mechanical Ratings (Table 1.B) ....................................... 1-6

Altitude Derating (Table 1.C) .......................................... 1-6

Receiving and Storage Chapter 2

Receiving ............................................................................... 2-1

Storage .................................................................................... 2-1

Installation and Wiring Chapter 3

General Precautions ................................................................ 3-1

Safety and Codes .................................................................... 3-1

Arrangements .......................................................................... 3-2

Integral to an Allen-Bradley MV Controller .................... 3-2

OEM ................................................................................. 3-3

Fuse Protection ....................................................................... 3-6

Grounding ............................................................................... 3-6

Connections ............................................................................ 3-7

Control Power .................................................................. 3-7

Status Relays .................................................................... 3-7

Interface Connections ....................................................... 3-8

Wiring Guidelines Electrically Held Contactors .................. 3-10

Two-Wire Control .......................................................... 3-11

Three-Wire Control ........................................................ 3-12

Wiring Guidelines Mechanically Latched Contactors .......... 3-14

Mechanically Latched Contactors ........................................ 3-15

Capacitor Trip ................................................................ 3-14

Motor Jogging Control ......................................................... 3-17

Time Delay Undervoltage ..................................................... 3-18

ii Table of Contents

1503-UM051D-EN-P – June 2013

Setup and Commissioning Chapter 4

IntelliVAC Configuration ....................................................... 4-1

Monitoring & Troubleshooting Chapter 5

Introduction ............................................................................. 5-1

Module Status ......................................................................... 5-1

Contactor Status ...................................................................... 5-2

Series B Design ................................................................ 5-2

Spare Parts Chapter 6

Spare Parts List ....................................................................... 6-1

Optional Equipment ......................................................... 6-1

Appendix A Typical Contactor Drop-out Times

Table A.1 – Contactor Drop-out Times ................................. A-1

Chapter 1

1503-UM051D-EN-P – June 2013

Product Description

Introduction This document contains information for the Allen-Bradley Bulletin

1503VC IntelliVAC™ control module. The Bulletin 1503VC is

used to control the Allen-Bradley Bulletin 1502 vacuum contactors

that are a significant component of the Bulletin 1500/1900

Centerline Medium Voltage Motor Controllers offered by

Rockwell Automation.

An IntelliVAC control module may also be provided as a loose

component, for application with a Bulletin 1502 contactor by a

third party (OEM).

Description IntelliVAC is an efficient and flexible solution for controlling

medium voltage vacuum contactors used in motor starter and

feeder applications. IntelliVAC may be used to control both 400

and 800 Amp contactors. Electrically held and mechanically

latched contactor types can be controlled with IntelliVAC.

Figure 1.1 – IntelliVAC Contactor Control Module

1-2 Product Description

1503-UM051D-EN-P – June 2013

Description (cont.)

Micro Controller

Contactor Coil(s) Interface

Configuration

Inputs

(DIP

switches)

Command

Inputs

Current

Regulator

IGBT Coil

Switching

Input

Power

Conditioning

Coil Current Transducer

Vacuum Contactor

Close Coil

Vacuum Contactor

Trip Coil

Supply

Voltage

110-240

VAC

110-250

VDC

Signal

Open

Signal

Vacuum Contactor

Auxiliary

External

Capacitor

(Optional)

Module

Status

Contactor

Status

Aux.

Feedback Status

Outputs

Altitude

Select

Drop-Out

Select

TDUV

Time

Select

Contactor

Select

Flash EEPROM

Interface

Coil

Power

Supply

Control

Power

Supply

Power Up

Safety

Figure 1.2 – IntelliVAC Block Diagram

IntelliVAC Features

A wide range of supply voltage (110 – 240 V AC 50/60 Hz,

110 - 250 V DC) allows implementation in multiple applications

Consistent vacuum contactor pick-up time (at a given supply

voltage) ensures repeatable performance

Selectable vacuum contactor drop-out time improves

coordination with upstream power fuses

Electronic altitude compensation (400 A only) eliminates

mechanical compensation required for altitudes above 1,000

meters (800 A contactors include a user-friendly altitude

adjustment)

Power loss ride-through (TDUV) allows the vacuum contactor

to remain closed during short power loss (may require an

optional external capacitor, dependant on ride-through time)

Product Description 1-3

1503-UM051D-EN-P – June 2013

IntelliVAC Features (cont.)

Anti-kiss and anti-pumping protection ensure that the vacuum

contactor close – open sequence occurs as expected, avoiding

rapid re-closure due to faulty control devices

Delayed restart protects the vacuum contactor by ensuring that

the rated duty cycle is not exceeded

Temporary jog function (electrically held contactors only)

allows the motor to be positioned for process set-up

IntelliVAC Versions

Series A There are two versions of IntelliVAC control. The

first type is used to control vacuum contactors that

are electrically held, with a single electrical coil

that is economized electronically. The second is

used to control mechanically latched vacuum

contactors.

Series B There is a single version of IntelliVAC, to control

both electrically held and mechanically latched

vacuum contactors.

Refer to Chapter 6, for catalog numbers for each version of

IntelliVAC.

A Series B IntelliVAC module can be used to replace a Series A

module.

1-4 Product Description

1503-UM051D-EN-P – June 2013

Specifications Mounting & Connections

The IntelliVAC control modules are mounted using two (2) screws

(see Figure 1.3). They are typically located in the low voltage

control panel of the medium voltage controller (Bulletin 1500/1900

controllers, in the case of Rockwell Automation).

IntelliVAC is interfaced to the Bulletin 1502 vacuum contactors

using a “quick” connector, located at the module, a wire harness

and “quick” connector at the contactor. Control power and other

control circuit connections are similarly achieved with “quick”

connectors.

Configuration

IntelliVAC is easily configured for a wide variety of medium

voltage motor and feeder control applications. It is configured

using DIP switches, located within the enclosure (front side).

Please refer to Chapter 4 for information.

Bulletin 1500/1900 controllers are shipped with IntelliVAC pre-

configured for the required application. Please refer to the

documents provided with the order.

Firmware

IntelliVAC has firmware stored in flash EEPROM; therefore, this

may be updated in the field (if necessary). The IntelliVAC board

firmware is updated using the mini-DIN connector, which is

accessible inside the enclosure.

Product Description 1-5

1503-UM051D-EN-P – June 2013

Table 1.A – Electrical Ratings

Main Input Voltage

(L1 to L2/N) AC – 110 to 240 V rms, +10/-15%, 47 to 63 Hz

DC – 110 to 250 V, +10/-15%

Description Contactor Ratings

(Amps) Control Voltage

(AC or DC) AC Rating DC Rating

Inrush Current 400/800 120/240 25 A peak

(1/2 cycle) 25 A peak

Idle Current

(Maximum without contactor

coil energized)

400/800 120/240 125 mA 35 mA

Hold Current  (maximum) 400/800 120/240 300 mA 100 mA

120 4.6 A 3.6 A

400

240 3.4 A 3.3 A

120 11.3 A 4.8 A

Close Current 

(0.2 sec)

800 240 8.9 A 4.5 A

120 7.0 A 3.7 A

400

240 3.6 A 2.0 A

120 7.0 A 3.3 A

Main Input Current

(L1 to L2/N) 

Trip Current (latch) 

(0.2 sec)

800

240 4.3 A 1.9 A

Command Inputs

 \

AC – 100 to 240 V rms

DC – 24 to 250 V

Maximum on state current for open or close command:

9mAAC @ 250 V AC, 60Hz, TA=60°C

9mADC @ 250 V DC, TA=60°C

Minimum on state current for open or close command:

2mAAC @ 100 V AC, 60Hz, TA=60°C

600µADC @ 24 V DC, TA=60°C

Maximum off state current for open or close command:

400µAAC @ 11 V AC, 60Hz, TA=60°C

400µADC @ 15 V DC, TA=60°C

Status Output

Contacts AC – 250 V rms, 5 A, R load; 2 A (reactive), PF=0.4

DC – 30 V, 5 A, R load; 2 A (reactive), L/R=7 ms

Standards and

Approvals CE , cULus, CSA, IEC pending

 T

A = Ambient Temperature

 Refer to Chapter 6 for suitable EMC filter needed to meet CE requirements.

Also refer to Chapter 3 for EMC filter installation guidelines.

 Please consult Factory for DC input current ratings.

 Includes idle current.

\ Ensure compatibility of IntelliVAC input ratings with those of circuit components activating these inputs.

Consider means of isolating/loading these signals, as required (using interposing relays or load resistors.)

Consult factory for assistance, if needed.

1-6 Product Description

1503-UM051D-EN-P – June 2013

Table 1.B – Mechanical Ratings

Operating: 0° to 60°C ambient at the control module X

Temperature Non-Operating: -40° to 85°C

Altitude -1000 to 5000 meters

Pollution Pollution level II (as defined by UL 840 and IEC 60664-1)

Humidity Class II

Shock – 15 g peak, 11 milliseconds

Shock and

Vibration

(Operational) Vibration – 10 to 57 Hz, 0.015 inch displacement peak to peak

- 57 to 150 Hz, 2.5 g acceleration

X Ambient temperature is derated at altitudes above 1,000 meters (3,300 feet).

Please refer to Table 1.C.

Table 1.C – Altitude Derating

Altitude DIP Switch Setting 1, 2, 3 X Maximum Operating Ambient

at the control module (°C) Y

-1000 to 0 000 60

1 to 1000 001 60

1001 to 2000 010 58

2001 to 3000 011 56

3001 to 4000 100 54

4001 to 5000 101 52

X Refer to Chapter 4.

Y Derate by 2°C / 1000 m for high altitude operation

5.1 (0.20)

Dimensions in mm (inches)

29.7

(1.17)

174.8

(6.88)

185.3

(7.29)

59.4

(2.34)

165.9 (6.53)

5.8 (0.228)

2 places

5.1 (0.20)

Dimensions in mm (inches)

29.7

(1.17)

174.8

(6.88)

185.3

(7.29)

59.4

(2.34)

165.9 (6.53)

5.8 (0.228)

2 places

Figure 1.3 – Mechanical Dimensions

Specifications (cont.)

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