Rockwell Automation Allen-Bradley PowerFlex 700 Series Bedienungsanleitung

Migration Guide

PowerFlex 700 Drives to PowerFlex 750-Series Drives

Catalog Numbers

XXX XXX XXXX XXX XXX XXX

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Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety

Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from

your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some

important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,

and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment

must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Allen-Bradley, ControlNet, DeviceLogix, DeviceNet, PowerFlex, Rockwell Automation, Rockwell Software, RSLogix, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,

property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the

consequence

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that

dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that

surfaces may reach dangerous temperatures.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

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Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010 3

Table of Contents

Preface

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Drive Selection Considerations

Available Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Hardware Drive Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Specifications and Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

PowerFlex Drive Conversion Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Power Terminal Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

PowerFlex 700 Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

PowerFlex 750-Series Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Control Terminal Comparison. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Input/Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

PowerFlex 700 Drives I/O Cassette Terminals. . . . . . . . . . . . . . . . . . 39

PowerFlex 753 Drives Main Control Board I/O . . . . . . . . . . . . . . . . 42

PowerFlex 755 Drives Main Control Board I/O . . . . . . . . . . . . . . . . 43

PowerFlex 750-Series Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . 44

PowerFlex Drive Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Analog Speed Follower and

Preset Speed

Drive Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Analog Speed Follower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Three-wire Control with Analog Speed Reference. . . . . . . . . . . . . . . 51

Three-wire Control Parameter Comparison . . . . . . . . . . . . . . . . . . . . .53

Two-wire Control with Analog Input Speed Reference . . . . . . . . . . 55

Two-wire Control Parameter Comparison . . . . . . . . . . . . . . . . . . . . . .57

Two-wire Control with Preset Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Two-wire Control Parameter Comparison . . . . . . . . . . . . . . . . . . . . . .60

Preset Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Network Communications

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

20-COMM Carrier Adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

PowerFlex 750-Series Communication Options. . . . . . . . . . . . . . . . . 64

PowerFlex 755 Embedded EtherNet/IP Adapter. . . . . . . . . . . . . . . . 65

Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Velocity Reference/Feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Using the I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

16 Bit-based Processors (PLC5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

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4Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010

Table of Contents

Notes:

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Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010 5

Preface

Overview

The purpose of this publication is to assist in migrating a PowerFlex 700 drive to a

PowerFlex 750-Series drive. This publication is broken into three chapters:

•Chapter 1: Drive Selection Considerations

Compares the features of the PowerFlex 750-Series drives to the PowerFlex

700 drive.

•Chapter 2: Analog Speed Follower and Preset Speed

The control wiring and parameters of the PowerFlex 700 drive analog

speed follower are compared to the PowerFlex 753 drive (with main

control board I/O) and the PowerFlex 755 drive (with optional I/O

module).

•Chapter 3: Network Communications

What PowerFlex 700 20-COMM network options can be migrated to the

PowerFlex 750-Series drives are addressed, as well as the dedicated

communications in the PowerFlex 750-Series drives.

Additional Resources

These documents contain additional information concerning related Rockwell

Automation products.

You can view or download publications at http://www.rockwellautomation.com/

literature/. To order paper copies of technical documentation, contact your local

Rockwell Automation distributor or sales representative.

Resource Description

PowerFlex 700 AC Drives Vector Control Firmware 4.001 & Up,

Frames 0…10 User Manual, publication 20B-UM002 Provides information on how to install, start-up and troubleshoot the PowerFlex 700

adjustable frequency AC drives with vector control.

PowerFlex 750-Series AC Drives Technical Data, publication

750-TD001 Provides technical data regarding the PowerFlex 750-Series adjustable frequency AC

drives for a variety of industrial applications.

PowerFlex 750-Series AC Drives Installation Instructions,

publication 750-IN001 Provides information on how to install, start-up, and troubleshoot PowerFlex

750-Series adjustable frequency AC drives.

PowerFlex 750-Series AC Drives Programming Manual,

publication 750-PM001 Provides information on how to program the PowerFlex 750-Series adjustable

frequency AC drives.

PowerFlex 755 Drive Embedded EtherNet/IP Adaptor User

Manual, publication 750COM-UM001 Provides network communication information for the EtherNet/IP adaptor embedded

on the main control board in PowerFlex 755 drives.

PowerFlex 750-Series Drive DeviceNet Option Module User

Manual, publication 750COM-UM002 Provides network communication information for the optional 20-750-DNET module

that can be installed in a PowerFlex 750-Series drive.

PowerFlex 20-750-CNETC Coaxial ControlNet Option Module

User Manual, publication 750COM-UM003 Provides network communication information for the optional 20-750-CNETC module

that can be installed in a PowerFlex 750-Series drive.

20-Comm-E EtherNet/IP Adaptor User Manual, publication

20COMM_UM010 Provides network communication information for the optional 20-Comm-E EtherNet/IP

adaptor that can be installed in a PowerFlex 750-Series drive.

Industrial Automation Wiring and Grounding Guidelines,

publication 1770-4.1 Provides general guidelines for installing an Allen-Bradley industrial automation

system.

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6Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010

Preface

Notes:

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Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010 7

Chapter

Drive Selection Considerations

The differences between a PowerFlex 753 drive and PowerFlex 755 drive must be

considered when selecting a PowerFlex 750-Series drive as a replacement in a

PowerFlex 700 drive application.

Available Slots

The PowerFlex 750-Series drives are designed with a slot-based architecture

allowing customization with available option cards. The PowerFlex 753 drive is

equipped with three slots and the PowerFlex 755 drive has five slots.

Factory Installed Options

No options can be factory installed on the PowerFlex 750-Series drives. All

optional accessories must be installed by the user.

Hardware Drive Enable

Digital input (DI) 6 on the PowerFlex 700 drive can be programmed for any

available digital input functions including Enable. The PowerFlex 700VC has a

hardware enable jumper on the main control board that can be removed to force

DI 6 to act as hardware enabled with no software interpretation.

Digital Input 0 on the PowerFlex 750-Series drives can be programmed for any

available digital input functions including DI Enable. A hardware enable jumper

on the main control board can be removed to force DI 0 to act as hardware enabled

with no software interpretation.

The following figure shows the hardware enable jumper locations.

Figure 1 - Hardware Enable Jumper Locations on PowerFlex 750-Series Drives

PowerFlex 753 Drives (All Frames) PowerFlex 755 Drives (Frames 2…7) PowerFlex 755 Drive (Frame 8)

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8Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010

Chapter 1 Drive Selection Considerations

Specifications and

Features

Selecting a PowerFlex 750-Series drive to replace a PowerFlex 700 drive

application must consider the features and differences between the PowerFlex

753 and PowerFlex 755 drives.

Table 1 - PowerFlex Drive Comparisons

PowerFlex Drive

700 Standard Cassette 700 Vector Cassette

Series B 753 755

Input Power

Ratings:

200-240V 0.37-45 kW (0.5-75 Hp) 0.37-66 kW (0.5-100 Hp) N/A N/A

400-480V 0.37-132 kW (0.5-200 Hp) 0.37-500 kW (0.5-700 Hp) 0.75-250 kW (1-350 Hp) 0.75-450 kW (1-700 Hp)

500-600V 0.37-132 kW (0.5-150 Hp) 0.37-132 kW (0.5-150 Hp) N/A N/A

690V 45-135 kW (60-150 Hp) 45-132 kW (60-150 Hp) N/A N/A

Single phase Yes, 50% derate Yes, 50% derate Yes, 50% derate Yes, 50% derate

Input inductor DC bus DC bus

Logic ride-through 0.5 seconds minimum,

2 seconds typical 0.5 seconds minimum,

2 seconds typical

Power ride-through 15 milliseconds 15 milliseconds 15 milliseconds 15 milliseconds

Transient protection MOV MOV MOV MOV

DC input terminals Yes Yes Frames 2…4 standard,

Frames 5…7 optional Frames 2…4 standard,

Frames 5…8 optional

Output Power

Carrier frequency All frames: 2-10 kHz All frames: 2-10 kHz Frames 2…6: 2, 4, 8 and

12 kHz

Frame 7: 2, 4 and 8 kHz

Frames 2…6: 2, 4, 8 and

12 kHz

Frame 7: 2, 4 and 8 kHz

Frame 8: 2 and 4 kHz

Output frequency range 0-400 Hz 0-420 Hz 0-650 Hz 0-650 Hz

Efficiency 97.5% typical 97.5% typical 97.5% typical 97.5% typical

Power factor 0.98 0.98 0.98 0.98

Overload capability:

Light duty N/A N/A N/A 110%-60 s, 120%-3 s (1)

Normal duty 110%-60 s, 150%-3 s 110%-60 s, 150%-3 s 110%-60 s, 150%-3 s 110%-60 s, 150%-3 s

Heavy duty 150%-60 s, 200%-3 s 150%-60 s, 200%-3 s 150%-60 s, 180%-3 s 150%-60 s, 180%-3 s

(1) Frame 8 only.

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Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010 9

Drive Selection Considerations Chapter 1

Table 2 - PowerFlex Drive Comparisons (continued)

PowerFlex Drive

700 Standard Cassette 700 Vector Cassette

Series B 753 755

Environmental Ratings

Enclosure types and ambient temperature range:

IP20, NEMA/UL Type Open 0 to 50 °C (32 to 122 °F) (1)

0 to 40 °C (32 to 104 °F) (2)

0 to 65 °C (32 to 149 °F) (3)

0 to 50 °C (32 to 122 °F) (1)

0 to 40 °C (32 to 104 °F) (2)

0 to 65 °C (32 to 149 °F) (3)

0 to 50 °C (32 to 122 °F) (5) 0 to 50 °C (32 to 122 °F) (5)

IP00, NEMA/UL Type Open N/A N/A 0 to 50 °C (32 to 122 °F) (6) 0 to 50 °C (32 to 122 °F) (6)

IP20, NEMA/UL Type 1 (w/hood)

N/A N/A 0 to 40 °C (32 to 104 °F) (5) 0 to 40 °C (32 to 104 °F) (5)

IP20, NEMA/UL Type 1 (w/label)

N/A N/A 0 to 40 °C (32 to 104 °F) (6) 0 to 40 °C (32 to 104 °F) (6)

IP20, NEMA/UL Type 1

(MCC cabinet) N/A N/A N/A 0 to 40 °C (32 to 104 °F) (9)

Flange enclosure types and ambient temperature range:

Front

IP20, NEMA/UL, Type Open

IP00, NEMA/UL, Type Open N/A

N/A N/A

N/A 0 to 50 °C (32 to 122 °F) (5)

0 to 40 °C (32 to 104 °F) (6) 0 to 50 °C (32 to 122 °F) (5)

0 to 40 °C (32 to 104 °F) (6)

Back/heatsink

IP20, NEMA/UL, Type Open

IP66, NEMA/UL, Type 4X 0 to 40 °C (32 to 104 °F) (2)

N/A 0 to 40 °C (32 to 104 °F) (2)

N/A N/A

0 to 40 °C (32 to 104 °F) (7) N/A

0 to 40 °C (32 to 104 °F) (7)

Stand-alone/wall mount

IP54, NEMA/UL Type 12 N/A N/A 0 to 40 °C (32 to 104 °F) (7) 0 to 40 °C (32 to 104 °F) (7)

Storage temperature range -40 to 70 °C (-40 to 158 °F) -40 to 70 °C (-40 to 158 °F) -40 to 70 °C (-40 to 158 °F) -40 to 70 °C (-40 to 158 °F)

Standards and Certifications

UL YesYesYesYes

CE YesYesYesYes

CSA YesYesYesYes

C-Tick YesYesYesYes

ATEX Yes Yes N/A N/A

RINA Yes Yes (1) N/A N/A

TUV-FS No No Yes Yes

ROHS No No Yes Yes

Protection

Motor overload Standard Standard Standard Standard

Output short circuit Standard Standard Standard Standard

Output ground fault Standard Standard Standard Standard

Under and over voltage Standard Standard Standard Standard

Dynamic braking Internal chopper (4) Internal chopper (4) Internal chopper (8) Internal chopper (8)

Common mode choke Internal (standard) Internal (standard) (1) External (optional) External (optional)

(1) Frames 0…6 only.

(2) Frames 7…10 only; applies to chassis (heatsink).

(3) Frames 7…10 only; applies to control (front of backplane).

(4) Standard on Frames 0…3 and optional on Frames 4…6.

(5) Frames 2…5 only.

(6) Frames 6 and 7 only.

(7) Frames 2…7 only.

(8) Standard on Frames 2…5 and optional on Frames 6…7.

(9) Frame 8 only.

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10 Rockwell Automation Publication PFLEX-AP005A-EN-P - October 2010

Chapter 1 Drive Selection Considerations

Table 3 - PowerFlex Drive Comparisons (continued)

PowerFlex Drive

700 Standard Cassette 700 Vector Cassette

Series B 753 755

Protection (continued)

Common mode capacitors Standard Standard (1) Standard Standard

Safety input:

Torque-off card N/A N/A Standard Standard

Speed monitor N/A N/A Optional Optional

Hardware enable Standard Standard Standard Standard

EMC filters (internal) Standard Standard (1) Standard Standard

Drive Control Performance and Features

Motor control type:

Induction V/Hz Standard Standard Standard Standard

Induction sensorless vector

(SVC) Standard Standard Standard Standard

Induction flux vector (FVC) N/A Standard with

FORCE Technology Standard with

FORCE Technology

Synchronous reluctance V/Hz Standard Standard Standard Standard

Synchronous reluctance SV N/A N/A Standard Standard

Adjustable voltage mode N/A Standard N/A Standard

Operating speed range 120:1 1,000:1 (2)

120:1 (3) 1,000:1 (2)

120:1 (3)

Speed control regulation

(% of base speed across

operating speed range)

0.5% across 80:1 0.001% across 120:1 (2)

0.1% across 120:1 (3) 0.001% across 100:1 (2)

0.1% across 120:1 (3)

Speed control bandwidth

(radians per second) 20 250 (2)

50 (3) 190 (2)

50 (3)

Slip compensation Standard Standard Standard Standard

Droop N/A Standard Standard Standard

Inertia adaption N/A N/A N/A Standard

Phase lock loop N/A N/A N/A Standard

Torque regulation N/A ± 2%, 2500 rad/sec (2)

± 5%, 600 rad/sec (3) ± 2%, 2500 rad/sec (2)

± 5%, 600 rad/sec (3)

Features

Flying start Standard Standard (4) Standard (5) Standard (5)

Bus regulator Standard (4) Standard (4) Standard (4) Standard (4)

S-curve Standard Standard Standard Standard

Drive overload protection Standard (4) Standard (4) Standard (4) Standard (4)

Advanced diagnostics Standard Standard Standard Standard

(1) Frames 0…6 only.

(2) With encoder.

(3) Without encoder.

(4) Advanced.

(5) Advanced and non-advanced.

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