Rockwell Automation Reliance electric GV3000/SE Bedienungsanleitung

Instruction Manual

GV3000/SE AC Drive

ControlNet Network Communication

Option Board

M/N 2CN3000

D2-3390-2

The information in this manual is subject to change without notice.

Throughout this manual, the following notes are used to alert you to safety considerations:

Important: Identifies information that is critical for successful application and understanding of the product.

The thick black bar shown on the outside margin of this page will be used throughout this instruction manual to

signify new or revised text or figures.

ATTENTION: Identifies information about practices or circumstances that can lead to personal

injury or death, property damage, or economic loss.

ControlNet is a trademark of ControlNet International, Ltd.

PLC, GV3000/SE, ReSource, and Reliance are are trademarks of Rockwell Automation.

ATTENTION: Only qualified personnel familiar with the construction and operation of this

equipment and the hazards involved should install, adjust, operate, and/or service this equipment.

Read and understand this instruction manual in its entirety before proceeding. Failure to observe

this precaution could result in severe bodily injury or loss of life.

ATTENTION: The drive is at line voltage when connected to incoming AC power. Disconnect,

lockout, and tag all incoming power to the drive before performing installing any option kits. Failure

to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION: DC bus capacitors retain hazardous voltages after input power has been

disconnected. After disconnecting input power, wait five minutes for the DC bus capacitors to

discharge and then check the voltage with a voltmeter to ensure that the DC bus capacitors are

discharged before touching any internal components. Failure to observe this precaution could

result in severe bodily injury or loss of life.

ATTENTION: The drive contains ESD- (Electrostatic Discharge) sensitive parts and assemblies.

Static control precautions are required when installing, testing, servicing, or repairing the drive.

Erratic machine operation and damage to, or destruction of, equipment can result if this procedure

is not followed. Failure to observe this precaution can result in bodily injury.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Contents

CONTENTS

Chapter 1

Introduction

1.1 About the ControlNet Network Communication Option Board......................... 1-1

1.2 Where to Find Additional Information .............................................................. 1-3

1.3 Getting Assistance from Reliance Electric....................................................... 1-3

Chapter 2

Installation

2.1 Installing the ControlNet Option Board in 1 to 5HP@460VAC Drives............ 2-4

2.2 Installing the ControlNet Option Board in 7.5 to 10HP@460VAC Drives....... 2-8

2.3 Installing the ControlNet Option Board in 1 to 20HP@230VAC Drives........ 2-12

2.4 Installing the ControlNet Option Board in 30 to 100HP@230VAC and

75 to 200 HP@460VAC Drives ..................................................................... 2-16

2.5 Installing the ControlNet Option Board in 15 to 25 HP and 25 to 60HP @

460VAC Drives.............................................................................................. 2-21

2.6 Installing the ControlNet Option Board in 50 to 100 HP and 100 to 150 HP @

460VAC Drives.............................................................................................. 2-26

2.7 Installing the ControlNet Option Board in 200 to 400HP@460VAC Drives.. 2-31

2.8 Installing the ControlNet Option Board in 2 to 43 Amp GV3000/SE

Bookshelf Drives............................................................................................ 2-34

2.9 Connecting the GV3000/SE Drive to a ControlNet Network.......................... 2-41

2.10 Connecting a Programming Device to the Option Board’s Network

Access Port ................................................................................................... 2-42

Chapter 3

Setting Up the GV3000/SE Drive

3.1 Setting the Control Type (P.048) ..................................................................... 3-1

3.2 Setting the Node Number (P.060) ................................................................... 3-2

3.3 Setting the Control Source (P.000).................................................................. 3-2

3.4 Setting the Run/Program Response (P.061) ................................................... 3-3

3.5 Setting the Communication Loss Response (P.062)....................................... 3-4

3.6 Setting the Network Output Register Sources P.066 to P.069)....................... 3-6

3.7 Option Port: Type and Version (P.065) ........................................................... 3-7

3.8 Network Reference Source (P.063) and Network Trim Reference

Source (P.064) ................................................................................................ 3-7

Chapter 4

Programming the Drive

4.1 About ControlNet Network Communication..................................................... 4-1

4.2 Configuring Drive Reference and Feedback Data as Scheduled Transfers .... 4-1

4.2.1 Configuring Scheduled Data Transfers ................................................. 4-2

4.2.2 Programming Scheduled Drive Reference Data ................................... 4-3

4.2.3 Using Scheduled Drive Feedback Data ................................................ 4-4

4.3 Using Unscheduled Transfers ......................................................................... 4-7

4.3.1 Programming the MSG Instruction in a PLC-5 ...................................... 4-7

4.3.2 About MSG Instruction Timing .............................................................. 4-8

4.3.3 About the Files You Can Access........................................................... 4-8

GV3000/SE AC Drive ControlNet Network Communication Option Board

4.3.4 Using the Drive Parameters Data (N10:X).............................................4-9

4.3.5 Using the Drive Display Data (N11:X) ...................................................4-9

4.3.6 Using the Drive Reference and Feedback Data (N12:X).....................4-10

4.3.7 Using the Write Status File (N20:X) to Troubleshoot a Drive

Parameter Write Command .................................................................4-10

Chapter 5

Configuring ControlLogix Applications

Chapter 6

Configuring SLC500 Applications

6.1 Required Software and Equipment ..................................................................6-1

6.2 Network Configuration......................................................................................6-1

6.3 1747-KFC15 Set Up.........................................................................................6-2

6.4 Scheduled Messaging (I/O)..............................................................................6-5

6.5 Unscheduled Messaging..................................................................................6-6

6.6 SLC500 Support...............................................................................................6-7

Chapter 7

Chapter 8

Troubleshooting

8.1 Diagnostic LEDs...............................................................................................8-1

8.2 Communication Error Codes............................................................................8-2

Contents

III

List of Figures

Figure 1.1 – ControlNet Network Communication Option Board ............................. 1-2

Figure 2.1 – DC Bus Voltage Terminals (1 to 5HP @ 460 VAC) ............................. 2-5

Figure 2.2 – 1 to 5HP @ 460VAC GV3000/SE Drive .............................................. 2-6

Figure 2.3 – DC Bus Voltage Terminals (7.5 to 10HP) ............................................ 2-9

Figure 2.4 – 7.5 to 10HP @ 460VAC GV3000/SE Drive ....................................... 2-10

Figure 2.5 – DC Bus Voltage Terminals (1 to 20HP @ 230VAC) .......................... 2-13

Figure 2.6 – 1 to 20HP @ 230 VAC GV3000/SE Drive........................................... 2-14

Figure 2.7 – DC Bus Voltage Terminals (30 to 100HP@230VAC and 75 to 200

HP @ 460VAC Drives) ......................................................................... 2-17

Figure 2.8 – Location of Terminal Cover and Regulator Board Cover in 75

to 200 HP (460 VAC) and 30 to 100 HP (230 VAC) Drives ................. 2-18

Figure 2.9 – Regulator Board’s Connections to Option Board, Keypad,

and Base Board .................................................................................... 2-19

Figure 2.10 – DC Bus Voltage Terminals (15 to 25 HP @ 460VAC) ..................... 2-22

Figure 2.11 – DC Bus Voltage Terminals (25 to 60 HP @ 460VAC) ..................... 2-23

Figure 2.12 – GV3000/SE Drive (15 to 25 and 25 to 60 HP @ 460VAC) .............. 2-24

Figure 2.13 – 50 to 100 HP Drive Components and Locations .............................. 2-27

Figure 2.14 – 100 to 150 HP Drive Components and Locations ............................ 2-29

Figure 2.15 – GV3000/SE Drive (200 to 400 HP)................................................... 2-32

Figure 2.16 – 2 to 15 Amp GV3000/SE Bookshelf Drives ...................................... 2-36

Figure 2.17 – 24 to 30 Amp GV3000/SE Bookshelf Drives .................................... 2-37

Figure 2.18 – 43 Amp GV3000/SE Bookshelf Drives ............................................. 2-38

Figure 2.19 – 24 to 30 Amp GV3000/SE Bookshelf Drive (Cover

and Front Panel Removed)................................................................. 2-39

Figure 2.20 – Installing the ControlNet Option Board ............................................. 2-40

Figure 2.21 – Connecting a GV3000/SE Drive to the ControlNet Network............. 2-42

Figure 3.1 – Signal Selection for Network Output Registers .................................... 3-7

Figure 4.1 – An Example of a MSG Instruction in a PLC-5 ...................................... 4-7

Figure 4.2 – Drive Information Map .......................................................................... 4-9

Figure 5.1 – RSLogix 5000: I/O Configuration Selection .......................................... 5-1

Figure 5.2 – RSLogix 5000: New Module Selection ................................................. 5-2

Figure 5.3 – Select Module Type: 1756-CNB/B Selection........................................ 5-2

Figure 5.4 – Module Properties: Name Selection ..................................................... 5-3

Figure 5.5 – Module Properties: Controller-to-Module Behavior Screen .................. 5-3

Figure 5.6 – Module Properties: Identification/Status Screen................................... 5-4

Figure 5.7 – Module Properties: Informational Screen ............................................. 5-4

Figure 5.8 – RSLogix 5000: I/O Configuration Folder............................................... 5-5

Figure 5.9 – RSLogix 5000: New Module Selection Screen..................................... 5-5

Figure 5.10 – Select Drive Type: GV3000 ................................................................ 5-6

Figure 5.11 – Module Properties: Name Selection ................................................... 5-6

Figure 5.12 – Module Properties: RPI Selections..................................................... 5-7

Figure 5.13 – Module Properties: Cnet_Bridge ........................................................ 5-7

Figure 5.14 – RSLogix: Configure Additional Nodes Screen.................................... 5-8

Figure 5.15 – RSLogix 5000: Module-Defined Screen ............................................. 5-8

Figure 5.16 – Download to the Controller Dialog Box............................................... 5-9

GV3000/SE AC Drive ControlNet Network Communication Option Board

Figure 5.17 – RSLogix: Attention Symbol .................................................................5-9

Figure 5.18 – RSNetWorx for ControlNet Screen ...................................................5-10

Figure 6.1 – Network Configuration: Connection Properties.....................................6-2

Figure 6.2 – Channel Configuration: Chan 0-System ...............................................6-3

Figure 6.3 – Controller Properties: Controller Communications................................6-4

Figure 6.4 – 1747-KFC15 Set Up..............................................................................6-4

Figure 6.5 – Scheduled Messaging Example 1a.......................................................6-5

Figure 6.6 – Scheduled Messaging Example 1b.......................................................6-6

Figure 6.7 – Unscheduled Messaging Setup Screen................................................6-6

Figure 6.8 – Unscheduled Messaging Example........................................................6-7

Contents

List of Tables

Table 2.1 – Locating the Appropriate Installation Procedure.................................... 2-1

Table 2.2 – Model Numbers for 1 to 5HP@460VAC Drives.................................... 2-4

Table 2.3 – Model Numbers for 1 to 20HP@230VAC Drives ................................ 2-12

Table 2.4 – Model Numbers for 30 to 100HP@230VAC and

75 to 200 HP@460VAC Drives ............................................................. 2-16

Table 2.5 – Model Numbers for 15 to 60HP @460VAC Drives ............................. 2-21

Table 2.6 – Model Numbers for 2 to 15 Amp and 24 to 43 Amp Drives ................. 2-34

Table 4.1 – Network Update Time Components....................................................... 4-1

Table 4.2 – ControlNet Scheduled Traffic Configuration Information ....................... 4-2

Table 4.3 – Scheduled Drive Reference Data .......................................................... 4-3

Table 4.4 – Scheduled Drive Feedback Data ........................................................... 4-5

Table 4.5 – Signals That Can Be Displayed in Words 2 - 5...................................... 4-6

Table 4.6 – MSG Configuration Information ............................................................. 4-8

Table 6.1 – Required Software and Equipment........................................................ 6-1

Table 7.1 – File N10:X (Drive Read/Write Parameters)............................................ 7-1

Table 7.2 – File N11:X (Drive Display Data (Read Only)) ........................................ 7-6

Table 7.3 – File N12:X (Drive Reference and Feedback Data) ................................ 7-7

Table 8.1 – Health LED ............................................................................................ 8-1

Table 8.2 – Communications LEDs .......................................................................... 8-2

Table 8.3 – Communication Error Codes ................................................................. 8-2

GV3000/SE AC Drive ControlNet Network Communication Option Board

Introduction

1-1

CHAPTER 1

Introduction

This manual describes the GV3000/SE™ ControlNet™ Network Communication

Option Board (M/N 2CN3000). This board lets you operate and monitor a GV3000/SE

drive over the ControlNet network.

For normal operation, the GV3000/SE drive can be completely controlled using the

Network Option board. The only connections you need are a network interface

connection, hardwired emergency stop, and three-phase input and output power

wiring. Start, stop, reset, fault codes, and complete control can be done over the

ControlNet network.

1.1 About the ControlNet Network Communication

Option Board

The ControlNet Network Communication Option Board makes the GV3000/SE drive a

node on the ControlNet network. It is a printed circuit board assembly that mounts

inside a GV3000/SE drive and connects to the drive’s Regulator board using a ribbon

cable. The Network Option board is powered from the standard drive power supply.

The Network Option board is equipped with flash memory that lets you easily update

the board with the latest firmware revisions without having to remove the board from

the drive. An RS-232C serial port lets you connect a serial programming device to the

Network Option board for updating the board’s flash memory.

The Network Option board connects to the ControlNet network using two BNC

connectors that provide for redundant communication. You can connect a

programming device for accessing nodes using the Network Access Port, which is an

RJ-45 connector.

Three LEDs provide information to you about the board. Refer to chapter 8 for

descriptions of how the LEDs function.

See figure 1.1 for the locations of the connectors and LEDs.

1-2

GV3000/SE AC Drive ControlNet Network Communication Option Board

Figure 1.1 – ControlNet Network Communication Option Board

Ribbon Connector

to Regulator Board

ControlNet Network

Access Port

LEDs

RS-232 Connector

ControlNet Network Connectors

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