Rockwell Automation Allen-Bradley PowerFlex 700 Bedienungsanleitung

User Manual

PowerFlex 700 AC Drives – Series A, Frames 0…6

Standard Control Firmware 3.001 and Below

Vector Control Firmware 3.002 and Below

20B-UM001.book Page 1 Thursday, June 20, 2013 1:55 PM

Important User Information

Read this document and the documents listed in the additional resources section about installation,

configuration, and operation of this equipment before you install, configure, operate, or maintain

this product. Users are required to familiarize themselves with installation and wiring instructions

in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and

maintenance are required to be carried out by suitably trained personnel in accordance with

applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by

the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential

damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of

the many variables and requirements associated with any particular installation, Rockwell

Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and

diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information,

circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of

Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

PowerFlex, DriveExplorer, DriveExecutive, PLC, Force Technology, DPI, and SCANport are either trademarks or registered

trademarks of Rockwell Automation, Inc.

ControlNet is a trademark of ControlNet International, Ltd.

DeviceNet is a trademark of the Open DeviceNet Vendor Association.

WARNING: Identifies information about practices or circumstances that can cause an

explosion in a hazardous environment, which may lead to personal injury or death,

property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to

personal injury or death, property damage, or economic loss. Attentions help you

identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT

Identifies information that is critical for successful application and understanding of the

product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or

motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or

motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor

control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or

death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory

requirements for safe work practices and for Personal Protective Equipment (PPE).

20B-UM001.book Page 2 Thursday, June 20, 2013 1:55 PM

Summary of Changes

The information below summarizes the changes to the PowerFlex 700

User Manual, publication 20B-UM001 since the last release.

Manual Updates

Description of New or Updated Information Page

Removed the Installation/Wiring information (Chapter 1), Start Up information

(Chapter 2), dimension, specification and fuse/breaker information (Appendix

A). This information can now be found in the Installation Instructions:

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6,

publication 20B-IN0019

–

20B-UM001.book Page i Thursday, June 20, 2013 1:55 PM

soc-ii Summary of Changes

Notes:

20B-UM001.book Page ii Thursday, June 20, 2013 1:55 PM

Table of Contents

Important User Information . . . . . . . . . . . 1-2

Preface Overview Who Should Use this Manual? . . . . . . . . . P-1

What Is Not in this Manual . . . . . . . . . . . . P-1

Additional Resources . . . . . . . . . . . . . . . . P-2

Manual Conventions . . . . . . . . . . . . . . . . . P-2

General Precautions . . . . . . . . . . . . . . . . . P-3

Catalog Number Explanation . . . . . . . . . . P-5

Chapter 1 Programming

and Parameters

About Parameters . . . . . . . . . . . . . . . . . . . 1-1

How Parameters are Organized. . . . . . . . . 1-3

Monitor File . . . . . . . . . . . . . . . . . . . . . . 1-12

Motor Control File . . . . . . . . . . . . . . . . . 1-14

Speed Command File . . . . . . . . . . . . . . . 1-21

Dynamic Control File . . . . . . . . . . . . . . . 1-31

Utility File . . . . . . . . . . . . . . . . . . . . . . . . 1-38

Communication File . . . . . . . . . . . . . . . . 1-50

Inputs & Outputs File . . . . . . . . . . . . . . . 1-54

Applications File . . . . . . . . . . . . . . . . . . . 1-60

Parameter Cross Reference – by Name. . 1-61

Parameter Cross Reference – by Number 1-64

Chapter 2 Troubleshooting Faults and Alarms . . . . . . . . . . . . . . . . . . . 2-1

Drive Status. . . . . . . . . . . . . . . . . . . . . . . . 2-2

Manually Clearing Faults . . . . . . . . . . . . . 2-3

Fault Descriptions . . . . . . . . . . . . . . . . . . . 2-4

Clearing Alarms . . . . . . . . . . . . . . . . . . . . 2-9

Alarm Descriptions . . . . . . . . . . . . . . . . . 2-10

Common Symptoms/Corrective Actions 2-13

Testpoint Codes and Functions . . . . . . . . 2-16

Appendix A Supplemental

Drive Information

Drive Frame Sizes . . . . . . . . . . . . . . . . . . . A-1

Communication Configurations . . . . . . . . A-1

Appendix B HIM Overview External and Internal Connections . . . . . . B-1

LCD Display Elements . . . . . . . . . . . . . . . B-2

ALT Functions. . . . . . . . . . . . . . . . . . . . . . B-2

Menu Structure . . . . . . . . . . . . . . . . . . . . . B-3

Viewing and Editing Parameters. . . . . . . . B-5

Linking Parameters (Vector Control Only) B-6

Removing/Installing the HIM . . . . . . . . . . B-8

20B-UM001.book Page i Thursday, June 20, 2013 1:55 PM

ii Table of Contents

Appendix C Application Notes External Brake Resistor. . . . . . . . . . . . . . . C-1

Lifting/Torque Proving . . . . . . . . . . . . . . . C-2

Minimum Speed . . . . . . . . . . . . . . . . . . . . C-7

Motor Control Technology . . . . . . . . . . . . C-8

Motor Overload . . . . . . . . . . . . . . . . . . . . C-10

Overspeed . . . . . . . . . . . . . . . . . . . . . . . . C-11

Power Loss Ride Through . . . . . . . . . . . . C-12

Process PI for Standard Control . . . . . . . C-13

Reverse Speed Limit . . . . . . . . . . . . . . . . C-16

Skip Frequency . . . . . . . . . . . . . . . . . . . . C-17

Sleep Wake Mode . . . . . . . . . . . . . . . . . . C-19

Start At PowerUp. . . . . . . . . . . . . . . . . . . C-21

Stop Mode . . . . . . . . . . . . . . . . . . . . . . . . C-22

Voltage Tolerance . . . . . . . . . . . . . . . . . . C-24

Index

20B-UM001.book Page ii Thursday, June 20, 2013 1:55 PM

Preface

Overview

The purpose of this manual is to provide you with the basic information

needed to install, start-up and troubleshoot the PowerFlex 700

Adjustable Frequency AC Drive.

This manual is intended for qualified personnel. You must be able to

program and operate Adjustable Frequency AC Drive devices. In

addition, you must have an understanding of the parameter settings and

functions.

The PowerFlex 700 Series A User Manual provides programming and

troubleshooting information for Standard Control and Vector Control

drives, Frames 0…6.

Drive installation and wiring information is not in this manual, but can

be found in the Installation Instructions for your drive:

Frames 0…6 – publication 20B-IN019

Literature is available online at http://www.rockwellautomation.com/

literature.

For information on . . . See page . . .

Who Should Use this Manual? P-1

What Is Not in this Manual P-1

Additional Resources P-2

Manual Conventions P-2

General Precautions P-3

Catalog Number Explanation P-5

Who Should Use this Manual?

What Is Not in this Manual

20B-UM001.book Page 1 Thursday, June 20, 2013 1:55 PM

P-2 Overview

These documents contain additional information concerning related

products from Rockwell Automation.

You can view or download publications at

http:/www.rockwellautomation.com/literature/. To order paper copies of

technical documentation, contact your local Allen-Bradley distributor or

Rockwell Automation sales representative.

•In this manual we refer to the PowerFlex 700 Adjustable Frequency

AC Drive as; drive, PowerFlex 700 or PowerFlex 700 Drive.

•To help differentiate parameter names and LCD display text from

other text, the following conventions will be used:

–Parameter Names will appear in [brackets].

For example: [DC Bus Voltage].

–Display Text will appear in “quotes.” For example: “Enabled.”

Additional Resources

Resource Description

PowerFlex 700 AC Drive Technical Data,

publication 20B-TD001

This publication provides detailed drive

specifications, option specifications and input

protection device ratings.

PowerFlex Comm Adapter Manuals, publication

20COMM-UM…

These publications provide information on

configuring, using, and troubleshooting

PowerFlex communication adapters.

PowerFlex 70 and PowerFlex 700 Reference

Manual, publication PFLEX-RM001

These publications provide detailed application

specific information for programming and

configuring the PowerFlex 700 drive.

PowerFlex 70 Enhanced Control and PowerFlex

700 Vector Control Reference Manual,

publication PFLEX-RM004

Wiring and Grounding Guidelines for Pulse

Width Modulated (PWM) AC Drives, publication

DRIVES-IN001

Provides basic information needed to properly

wire and ground PWM AC drives.

Safety Guidelines for the Application, Installation

and Maintenance of Solid State Control,

publication SGI-1.1

Provides general guidelines for the application,

installation, and maintenance of solid-state

control.

Guarding Against Electrostatic Damage,

publication 8000-4.5.2

Provides practices for guarding against

Electrostatic damage (ESD)

Product Certifications website, http://ab.com Provides declarations of conformity, certificates,

and other certification details.

Manual Conventions

20B-UM001.book Page 2 Thursday, June 20, 2013 1:55 PM

Overview P-3

•The following words are used throughout the manual to describe an

action:

Word Meaning

Can Possible, able to do something

Cannot Not possible, not able to do something

May Permitted, allowed

Must Unavoidable, you must do this

Shall Required and necessary

Should Recommended

Should Not Not recommended

General Precautions

ATTENTION: This drive contains ESD (Electrostatic Discharge)

sensitive parts and assemblies. Static control precautions are required

when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not

followed. If you are not familiar with static control procedures,

reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic

Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in

component damage or a reduction in product life. Wiring or application

errors, such as, undersizing the motor, incorrect or inadequate AC

supply, or excessive ambient temperatures may result in malfunction of

the system.

ATTENTION: Only qualified personnel familiar with adjustable

frequency AC drives and associated machinery should plan or

implement the installation, start-up and subsequent maintenance of the

system. Failure to comply may result in personal injury and/or

equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has discharged before performing any

work on the drive. Measure the DC bus voltage at the +DC & –DC

terminals of the Power Terminal Block (refer to Installation Instructions

for location). The voltage must be zero.

ATTENTION: Risk of injury or equipment damage exists. DPI or

SCANport host products must not be directly connected together via

1202 cables. Unpredictable behavior can result if two or more devices

are connected in this manner.

20B-UM001.book Page 3 Thursday, June 20, 2013 1:55 PM

P-4 Overview

ATTENTION: An incorrectly applied or installed bypass system can

result in component damage or reduction in product life. The most

common causes are:

•Wiring AC line to drive output or control terminals.

•Improper bypass or output circuits not approved by Allen-Bradley.

•Output circuits which do not connect directly to the motor.

Contact Allen-Bradley for assistance with application or wiring.

ATTENTION: The “adjust freq” portion of the bus regulator function

is extremely useful for preventing nuisance overvoltage faults resulting

from aggressive decelerations, overhauling loads, and eccentric loads. It

forces the output frequency to be greater than commanded frequency

while the drive's bus voltage is increasing towards levels that would

otherwise cause a fault. However, it can also cause either of the

following two conditions to occur.

1. Fast positive changes in input voltage (more than a 10% increase

within 6 minutes) can cause uncommanded positive speed changes.

However an “OverSpeed Limit” fault will occur if the speed reaches

[Max Speed] + [Overspeed Limit]. If this condition is unacceptable,

action should be taken to 1) limit supply voltages within the

specification of the drive and, 2) limit fast positive input voltage

changes to less than 10%. Without taking such actions, if this

operation is unacceptable, the “adjust freq” portion of the bus

regulator function must be disabled (see parameters 161 and 162).

2. Actual deceleration times can be longer than commanded

deceleration times. However, a “Decel Inhibit” fault is generated if

the drive stops decelerating altogether. If this condition is

unacceptable, the “adjust freq” portion of the bus regulator must be

disabled (see parameters 161 and 162). In addition, installing a

properly sized dynamic brake resistor will provide equal or better

performance in most cases.

Important: These faults are not instantaneous. Test results have

shown that they can take between 2-12 seconds to

occur.

ATTENTION: Loss of control in suspended load applications can

cause personal injury and/or equipment damage. Loads must always be

controlled by the drive or a mechanical brake. Parameters 600-611 are

designed for lifting/torque proving applications. It is the responsibility

of the engineer and/or end user to configure drive parameters, test any

lifting functionality and meet safety requirements in accordance with all

applicable codes and standards.

20B-UM001.book Page 4 Thursday, June 20, 2013 1:55 PM

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