Rockwell Automation PowerFlex 700S Bedienungsanleitung

Installation Manual

700S High Performance AC

Drive

700H Adjustable Frequency

AC Drive

High Power

Important User Information Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application,

Installation and Maintenance of Solid State Controls (Publication SGI-1.1

available from your local Rockwell Automation sales office or online at

www.rockwellautomation.com/literature) describes some important differences

between solid state equipment and hard-wired electromechanical devices.

Because of this difference, and also because of the wide variety of uses for solid

state equipment, all persons responsible for applying this equipment must

satisfy themselves that each intended application of this equipment is

acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect

or consequential damages resulting from the use or application of this

equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with any

particular installation, Rockwell Automation, Inc. cannot assume responsibility

or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use

of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without

written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of

safety considerations.

Important: Identifies information that is critical for successful application and

understanding of the product.

PowerFlex is a registered trademark of Rockwell Automation, Inc.

DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.

PLC is a registered trademark of Rockwell Automation, Inc.

WARNING: Identifies information about practices or

circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property

damage, or economic loss.

ATTENTION: Identifies information about practices or

circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you:

•identify a hazard

•avoid the hazard

•recognize the consequences

Shock Hazard labels may be located on or inside the equipment

(e.g., drive or motor) to alert people that dangerous voltage may be

present.

Burn Hazard labels may be located on or inside the equipment

(e.g., drive or motor) to alert people that surfaces may be at

dangerous temperatures.

Table of Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Summary of

Changes

Preface Overview

Drive Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Who Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

What Is Not in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

Chapter 1 General Installation Information

AC Supply Source Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

General Grounding Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Common Bus/Precharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

EMC Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Using Input/Output Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Chapter 2 PowerFlex 700H Control Wiring

Reference Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Auto/Manual Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Chapter 3 PowerFlex 700S Control Wiring

I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Hard Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Auxiliary Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Main Control Board I/O and Encoder Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Connecting SynchLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Chapter 4 Communication Options

Communication Module Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Communication Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Chapter 5 Frame 9 Installation

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Removing the Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Operating Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Nameplate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Ungrounded and Unbalanced Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Routing for I/O Wiring and Communication Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Chapter 6 Frame 10 Installation

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Removing Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Operating Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Ungrounded and Unbalanced Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Chapter 7 Frame 11 Installation

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Removing Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Operating Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Ungrounded and Unbalanced Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Appendix A Specifications

Drive, Fuse & Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Appendix B PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Wiring the Hi-Resolution Feedback Option Card to an Encoder . . . . . . . . . . . . . . . . . . . B-2

Appendix C PowerFlex 700S Resolver Feedback Option Card

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

Wiring the Resolver Feedback Option Card to a Resolver . . . . . . . . . . . . . . . . . . . . . . . . C-3

Appendix D PowerFlex 700S Multi-Device Interface Option Card

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

Wiring the MDI Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3

Index

Summary of Changes

The information below summarizes the changes to the PowerFlex High

Power Installation Instructions, publication PFLEX-IN006, since the last

release.

Manual Updates

Change Page

Frame 11 Installation added 7-1

Frame 11 Specifications added A-1

Frame 11 Drive, Fuse & Circuit Breaker Ratings

added

A-3

Stegmann Feedback Cables updated for

Stegmann Feedback Option Card

B-2

Stegmann Feedback Cables updated for

Multi-Device Interface Option Card

D-2

ii Summary of Changes

Notes:

Preface

Overview

Drive Description The PowerFlex 700 High Power AC drives consist of the 700H and 700S

products. Both are available in power ratings from 200 to 600 HP (132 kW

to 355 kW) normal duty, at input voltages from 380V to 500V.

The 700H features a parameter set modeled after the PowerFlex 700 AC

drive. Standard I/O includes either 24V or 115V digital I/O plus analog I/O

NetLinx™ communication options, including DeviceNet™, ControlNet™

and EtherNet/IP networks.

The PowerFlex 700S offers optimized integration for the most demanding

drive control and drive system applications. Available with embedded

high-performance Logix engine (DriveLogix) to produce a highly

functional, cost-effective drive and control solution.

Who Should Use this

Manual?

This manual is intended for qualified personnel. You must be able to mount

and wire Adjustable Frequency AC Drive devices.

What Is Not in this Manual This manual is designed to provide drive mounting and wiring information.

For start-up, programming and troubleshooting information, refer to the

appropriate manual listed below.

Reference Materials Allen-Bradley publications are available on the internet at

www.rockwellautomation.com/literature.

The following manuals are recommended for general drive information:

The following manuals are recommended for detailed PowerFlex 700H

information:

Title Publication

Industrial Automation Wiring and Grounding Guidelines 1770-4.1

Preventive Maintenance of Industrial Control and Drive System

Equipment

DRIVES-TD001A-EN-E

Safety Guidelines for the Application, Installation and Maintenance

of Solid State Control

SGI-1.1

A Global Reference Guide for Reading Schematic Diagrams 0100-2.10

Guarding Against Electrostatic Damage 8000-4.5.2

Title Publication

PowerFlex Reference Manual PFLEX-RM001

PowerFlex 700H Programming Manual 20C-PM001

p-2 Overview

The following manuals are recommended for detailed PowerFlex 700S

information:

For Allen-Bradley Drives Technical Support:

Manual Conventions •In this manual we refer to the PowerFlex 700H or 700S High Power

Adjustable Frequency AC Drive as; drive, PowerFlex 700H, PowerFlex

700S or PowerFlex High Power drive.

•To help differentiate parameter names and LCD display text from other

text, the following conventions will be used:

–Parameter Names will appear in [brackets].

For example: [DC Bus Voltage].

–Display Text will appear in “quotes.” For example: “Enabled.”

•The following words are used throughout the manual to describe an

action:

General Precautions

Title Publication

PowerFlex Reference Manual PFLEX-RM002

PowerFlex 700S User Manual 20D-UM001

Title Online at . . .

Allen-Bradley Drives Technical Support www.ab.com/support/abdrives

Word Meaning

Can Possible, able to do something

Cannot Not possible, not able to do

something

May Permitted, allowed

Must Unavoidable, you must do this

Shall Required and necessary

Should Recommended

Should Not Not recommended

ATTENTION: This drive contains ESD (Electrostatic

Discharge) sensitive parts and assemblies. Static control

precautions are required when installing, testing, servicing or

repairing this assembly. Component damage may result if ESD

control procedures are not followed. If you are not familiar with

static control procedures, reference A-B publication 8000-4.5.2,

“Guarding Against Electrostatic Damage” or any other

applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can

result in component damage or a reduction in product life.

Wiring or application errors, such as, undersizing the motor,

incorrect or inadequate AC supply, or excessive ambient

temperatures may result in malfunction of the system.

Overview p-3

ATTENTION: Only qualified personnel familiar with

adjustable frequency AC drives and associated machinery should

plan or implement the installation, start-up and subsequent

maintenance of the system. Failure to comply may result in

personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has discharged before performing

any work on the drive. Measure the DC bus voltage at the +DC &

–DC terminals of the Power Terminal Block (refer to the

Installation Manual for location). The voltage must be zero.

ATTENTION: Risk of injury or equipment damage exists. DPI

host products must not be directly connected together via 1202

cables. Unpredictable behavior can result if two or more devices

are connected in this manner.

p-4 Overview

ATTENTION: The “adjust freq” portion of the bus regulator

function is extremely useful for preventing nuisance overvoltage

faults resulting from aggressive decelerations, overhauling loads,

and eccentric loads. It forces the output frequency to be greater

than commanded frequency while the drive's bus voltage is

increasing towards levels that would otherwise cause a fault.

However, it can also cause either of the following two conditions

to occur.

1. Fast positive changes in input voltage can cause

uncommanded positive speed changes.

A.PowerFlex 700H An “OverSpeed Limit” fault will occur if

the speed reaches [Max Speed] + [Overspeed Limit]. If this

condition is unacceptable, action should be taken to 1) limit

supply voltages within the specification of the drive and, 2)

limit fast positive input voltage changes to less than 10%.

Without taking such actions, if this operation is

unacceptable, the “adjust freq” portion of the bus regulator

function must be disabled (see parameters 161 and 162).

B.PowerFlex 700S An “Abs Overspd Det” fault will occur if

the speed reaches [Rev Speed Limit] - [Overspeed Limit] or

[Fwd Speed Limit] + [Abs Overspd Lim]. If this condition is

unacceptable, action should be taken to 1) limit supply

voltages within the specification of the drive and, 2) limit fast

positive input voltage changes. Without taking such actions,

if this operation is unacceptable, disable the bus regulator by

setting parameter 414 [Brake/Bus Cnfg], bit 2 (Bus Reg En)

to zero (0).

2. Actual deceleration times can be longer than commanded

deceleration times.

A.PowerFlex 700H A “Decel Inhibit” fault is generated if the

drive stops decelerating altogether. If this condition is

unacceptable, the “adjust freq” portion of the bus regulator

must be disabled (see parameters 161 and 162). The “Decel

Inhibit” fault can be disabled by setting parameter 238 [Fault

Config 1] bit 6 (Decel Inhibit) to zero (0).

B.PowerFlex 700S A “Vref Decel Fail” fault is generated if the

drive stops decelerating altogether. If this operation is

unacceptable, disable the bus regulator by setting parameter

414 [Brake/Bus Cnfg], bit 2 (Bus Reg En) to zero (0). This

fault cannot be disabled in the PowerFlex 700S.

Note: For both drives, installing a properly sized dynamic

brake resistor or external dynamic brake will provide equal or

better performance in most cases.

Important: These faults are not instantaneous. Test results

show they can take 2-12 seconds to occur.

Andere Handbücher für PowerFlex 700S

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