Rockwell Automation Allen-Bradley PowerFlex Active Front End... Bedienungsanleitung

PowerFlex Active Front End

Catalog Number 20Y

PowerFlex AFE/PowerFlex 700AFE

Frames 10 and 13, Firmware Revision Number 1.xxx

User Manual

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information aboutpractices or circumstances that can cause an explosion ina hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead topersonal injury or death, property

damage, or economic loss. Attentions help you identify ahazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that iscritical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be onor insidethe equipment, for example, adriveormotor,toalert people thatsurfacesmay

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potentialArcFlash.ArcFlashwillcausesevereinjuryor death. WearproperPersonalProtectiveEquipment(PPE).FollowALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017 3

Table of Contents

Preface

Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

What Is Not in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Technical Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Drive Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Benefits of the AFE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

AFE in IP00 Open Chassis Configuration. . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 1

AFE in IP20 2500 MCC Style

Enclosure – Installation/Wiring

Main Component Sections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Frame 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Frame 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Main Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Frame 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Frame 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Operating Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Minimum Mounting Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

AC Supply Source Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Unbalanced, Ungrounded, or Resistive Grounded

Distribution Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Input Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Recommended Grounding Scheme . . . . . . . . . . . . . . . . . . . . . . . . . 27

Safety Ground - PE and Shield Termination - SHLD . . . . . . . . . 29

Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Power Cable Types Acceptable for 400…690 Volt

Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Unshielded Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Shielded Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Armored Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Cable Trays and Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Select and Verify Control Transformer Voltage . . . . . . . . . . . . . . 31

Power Terminals for AFE in IP20 2500 MCC

Style Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Route the AC Input, Ground (PE), and DC Bus Output

Wiring for AFE in IP20 2500 MCC Style Enclosure . . . . . . . . . 36

4Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017

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Disconnect the Common Mode Capacitors . . . . . . . . . . . . . . . . . . . . . 37

Frame 10 LCL Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Frame 13 LCL Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Frame 10 or Frame 13 Power Structure. . . . . . . . . . . . . . . . . . . . . . 39

Use the AFE with PowerFlex Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Signal and Control Wire Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

I/O Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

I/O Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Typical I/O Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Analog I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Hardware Enable Circuitry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Analog I/O Wiring Examples for AFE in IP20 2500

MCC Style Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Precharging the AFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Important Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Low Voltage Directive (2006/95/EC). . . . . . . . . . . . . . . . . . . . . . . 49

EMC Directive (2004/108/EC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

General Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Essential Requirements for CE Compliance. . . . . . . . . . . . . . . . . . 49

Chapter 2

AFE in IP21 Rittal Enclosure –

Installation/Wiring

Main Component Sections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Frame 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Frame 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Main Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Frame 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Frame 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Operating Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Minimum Mounting Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

AC Supply Source Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Unbalanced, Ungrounded, or Resistive Grounded

Distribution Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Input Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Recommended Grounding Scheme . . . . . . . . . . . . . . . . . . . . . . . . . 59

Safety Ground - PE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Shield Termination - SHLD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Power Cable Types Acceptable for 400…690 Volt

Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Unshielded Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Shielded Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017 5

Table of Contents

Armored Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Cable Trays and Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Select and Verify Control Transformer Voltage . . . . . . . . . . . . . . 64

Power Terminals for AFE in IP21 Rittal Enclosure . . . . . . . . . . . 66

DC Bus Output Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Route the AC Input, Ground (PE), and DC Bus Output

Wiring for AFE in IP21 Rittal Enclosure . . . . . . . . . . . . . . . . . . . . 68

Disconnect the Common Mode Capacitors . . . . . . . . . . . . . . . . . . . . . 69

Frame 10 LCL Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Frame 13 LCL Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Frame 10 Power Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Frame 13 Power Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Using the AFE with PowerFlex Drives . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Signal and Control Wire Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

I/O Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

I/O Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Typical I/O Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Analog I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Hardware Enable Circuitry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Analog I/O Wiring Examples for AFE in IP21

Rittal Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Precharging the AFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Important Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Low Voltage Directive (2006/95/EC). . . . . . . . . . . . . . . . . . . . . . . 82

EMC Directive (2004/108/EC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

General Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Essential Requirements for CE Compliance. . . . . . . . . . . . . . . . . . 82

Chapter 3

Startup AFE in IP20 2500 MCC Style Enclosure. . . . . . . . . . . . . . . . . . . . . . . . 85

Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

AFE in IP21 Rittal Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

MCCB (Motor-controlled Circuit Breaker) and Modes of

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Chapter 4

Programming and Parameters About Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

How AFE Parameters are Organized. . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

File-Group-Parameter Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

6Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017

Table of Contents

Basic Parameter View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Advanced Parameter View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Monitor File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Dynamic Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Utility File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Communication File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Inputs and Outputs File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Parameter Cross Reference – by Name . . . . . . . . . . . . . . . . . . . . . . . . 117

Parameter Cross Reference – by Number . . . . . . . . . . . . . . . . . . . . . . 120

Chapter 5

Troubleshooting AFE Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Front Panel Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

HIM Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Fault and Alarm Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Clear the Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Common Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . . . 131

Technical Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Appendix A

Supplemental Information Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Derating Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Ambient Temperature/Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Altitude/Load 400/480V AC Input . . . . . . . . . . . . . . . . . . . . . . . 139

Altitude/Load 600/690V AC Input . . . . . . . . . . . . . . . . . . . . . . . 139

AFE Current Ratings and Watts Loss . . . . . . . . . . . . . . . . . . . . . . . . . . 140

400 Volt AC Input Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

480 Volt AC Input Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

600 Volt AC Input Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

690 Volt AC Input Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Fusing and Circuit Breakers for AFE in IP20 2500

MCC Style Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

AC Input Fuse and Circuit Breaker Ratings. . . . . . . . . . . . . . . . . 141

DC Bus Output Fuse Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Fusing and Circuit Breakers for AFE in IP21 Rittal Enclosure. . . . 142

AC Input Fuse and Circuit Breaker Ratings. . . . . . . . . . . . . . . . . 142

DC Bus Output Fuse Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

DPI Communication Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Typical Programmable Controller Configurations. . . . . . . . . . . 152

Logic Command Word for PowerFlex 700/700H/700S

Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Logic Status Word for PowerFlex 700/700H/700S Drives. . . 153

Logic Command Word for PowerFlex 750-Series Drives. . . . . 155

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Logic Status Word for PowerFlex 750-Series Drives . . . . . . . . . 156

Appendix B

HIM Overview External and Internal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

LCD Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

ALT Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Parameter Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Device Select Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Memory Storage Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Start-up Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Preferences Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

View and Edit Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

HIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Numeric Keypad Shortcut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Remove/Install the HIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Appendix C

Application Notes Sizing Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Basic Procedure to Size the AFE . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Advanced Procedure to Size the AFE. . . . . . . . . . . . . . . . . . . . . . . 166

Voltage Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Paralleling AFEs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Guidelines for AFEs in IP20 2500 MCC Style Enclosure . . . . 168

Guidelines for AFEs in IP21 Rittal Enclosure . . . . . . . . . . . . . . . 172

Paralleling an AFE with One or More PowerFlex SCR

Bus Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

8Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017

Table of Contents

Notes:

Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017 9

Preface

The purpose of this manual is to provide the basic information to install,

startup, and troubleshoot the PowerFlex® Active Front End (AFE).

Summary of Changes This manual contains new and updated information as indicated in the

following table.

Intended Audience This manual is intended for qualified personnel. You must be able to program

and operate an Active Front End unit and adjustable frequency AC drives. In

addition, you must have an understanding of the parameter settings and

functions.

What Is Not in This Manual This manual provides installation, start-up, and programming information for

the PowerFlex Active Front End. For detailed drive information, see Drive

Information on page 11.

Topic Page

Summary of Changes 9

Intended Audience 9

What Is Not in This Manual 9

Manual Conventions 10

Rockwell Automation Support 10

Additional Resources 10

General Precautions 12

Catalog Number Explanation 13

Description of Operation 14

Benefits of the AFE 16

AFE in IP00 Open Chassis Configuration 17

Topic Page

Updated the basic one-line diagram for a Frame 10 AFE in IP20 2500 MCC style

enclosure to include the factory-installed common mode core at the DC bus output. Figure 6 on page 20

Updatedthesystemschematicsfor a Frame13AFEin IP202500MCCstyle enclosureto

include the factory-installed common mode core at the DC bus output. Figure 7 on page 21

Updated the drawing for connecting parallel Frame 10 AFEs in IP20 2500 MCC style

enclosures to include the factory-installed common mode core at the DCbus output. Figure 56 on page 170

Updated the drawing for connecting parallel Frame 13 AFEs in IP20 2500 MCC Style

Enclosures to include the factory-installed common mode core at the DC bus output. Figure 57 on page 171

Added information for KCC and Regulatory compliance mark (RCM) certifications. 137

10 Rockwell Automation Publication 20Y-UM001F-EN-P - April 2017

Preface

Manual Conventions The following conventions are used throughout this manual:

• In this manual, we also refer to the PowerFlex Active Front End as AFE,

Active Front End, or unit.

• To differentiate parameter names and LCD display text from other text,

the following conventions are used:

– Parameter names appear in [brackets].

For example: [DC Bus Voltage].

– Display text appears in ‘quotes’.

For example, ‘Enabled’.

Rockwell Automation

Support

Contact your local Rockwell Automation representative for these items:

• Sales and order support

• Product technical training

•Warranty support

• Support service agreements

Technical Support

For technical support, first review the information in Chapter 5. If you still

need help, click the link for Allen-Bradley® Drives Service and Support website

at http://www.ab.com/support/abdrives. When you contact Technical

Support, be prepared to provide the information that is listed on page 135.

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

Resource Description

PowerFlex Active Front End—Frame 10 Hardware Service Manual, publication 20Y-TG001 Provides information for how to troubleshootFrame 10 AFE units.

PowerFlex Active Front End—Frame 13 Hardware Service Manual, publication 20Y-TG002 Provides information for how to troubleshootFrame 13 AFE units.

PowerFlex 700H, 700S, and 700AFE Drive Fan Systems Installation Instructions, publication PFLEX-IN029 Provides information for how to install drive fan systems.

Drives in Common Bus Configurations,publication DRIVES-AT002 Provides information for common bus configurations.

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 Provides information for wiring and grounding AC drives.

Preventive Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD001 Provides information for preventative maintenance control and

drive systems.

Safety Guidelines for the Application, Installation, and Maintenance ofSolid-state Control, publication SGI-1.1 Provides safety guidelines for drive systems.

Guarding Against Electrostatic Damage, publication 8000-4.5.2 Provides information for how to prevent electrostatic damage.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation

industrial system.

Product Certifications website, http://www.rockwellautomation.com/global/certification/overview.page Provides declarations of conformity, certificates, and other

certification details.

Andere Handbücher für Allen-Bradley PowerFlex Active Front End...

Dieses Handbuch passt für folgende Modelle

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