Rockwell Automation Allen-Bradley PowerFlex 750 Series Bedienungsanleitung

PowerFlex 750-Series Products with TotalFORCE Control

Catalog Numbers 20G, 20J

Hardware Service Manual

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 750-TG100B-EN-P - June 2019 3

Table of Contents

Preface

Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 1

Before You Begin Tests,

Maintenance, or Repairs

Product Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Class 1 Light-emitting Diode Product . . . . . . . . . . . . . . . . . . . . . . 14

Remove Power from the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Frames 5 and 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Frames 7…15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Commonly Used Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Software Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Hardware Installation Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Fastener Torque Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Chapter 2

Preventative Maintenance Recommended Preventative Maintenance. . . . . . . . . . . . . . . . . . . . . . . 27

Predictive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Schedule Codes Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Shock Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Maintenance of Industrial Control Equipment . . . . . . . . . . . . . . . . . . 42

Solid-state Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Chapter 3

Component Inspection and Test

Procedures

Component Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . 45

Forward and Reverse Biased IGBT/Diode Tests . . . . . . . . . . . . . . . . . 47

AC Input Link Fuses Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

DC Link Fuse Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Component Fuse Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Chapter 4

Frame 5 Components Frame 5 Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Remove the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Remove the Cover from the Chassis. . . . . . . . . . . . . . . . . . . . . . . . . 56

Install the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Main Control Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . . . 57

Remove the Main Control Circuit Board. . . . . . . . . . . . . . . . . . . . 57

Install the Main Control Circuit Board . . . . . . . . . . . . . . . . . . . . . 60

Stirring Fan Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Remove the Stirring Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Install the Stirring Fan Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

4Rockwell Automation Publication 750-TG100B-EN-P - June 2019

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Heatsink Fan Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Remove the Heatsink Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . 62

Install the Heatsink Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Fan Power Supply Circuit Board Replacement. . . . . . . . . . . . . . . . . . . 64

Remove the Fan Power Supply Circuit Board . . . . . . . . . . . . . . . . 64

Install the Fan Power Supply Circuit Board. . . . . . . . . . . . . . . . . . 65

Potential Earth (PE) Jumper Replacement . . . . . . . . . . . . . . . . . . . . . . 66

Remove the PE Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Install the PE Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Power Feedback Circuit Board and Bracket Replacement. . . . . . . . . 67

Remove the Power Feedback Circuit Board and Bracket . . . . . . 67

Install the Power Feedback Circuit Board and Bracket. . . . . . . . 70

LCL Filter Capacitor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Remove the LCL Filter Capacitor. . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Install the LCL Filter Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Chapter 5

Frame 6 Components Frame 6 Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Remove the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Remove the Cover from the Chassis. . . . . . . . . . . . . . . . . . . . . . . . . 76

Install the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Main Control Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . . . 77

Remove the Main Control Circuit Board. . . . . . . . . . . . . . . . . . . . 77

Install the Main Control Circuit Board . . . . . . . . . . . . . . . . . . . . . 80

Stirring Fan Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Remove the Stirring Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Install the Stirring Fan Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Heatsink Fan Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Remove the Heatsink Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . 82

Install the Heatsink Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 83

DR and PE-A (EMC & MOV) Jumper Replacement. . . . . . . . . . . . . 83

Remove the DR and PE-A (EMC & MOV) Jumper . . . . . . . . . . 83

Install the DR and PE-A (EMC & MOV) Jumper. . . . . . . . . . . . 84

Fan Power Supply Circuit Board Replacement. . . . . . . . . . . . . . . . . . . 84

Remove the Fan Power Supply Circuit Board . . . . . . . . . . . . . . . . 84

Install the Fan Power Supply Circuit Board. . . . . . . . . . . . . . . . . . 86

Power Feedback Circuit Board and Bracket Replacement. . . . . . . . . 87

Remove the Power Feedback Circuit Board and Bracket . . . . . . 87

Install the Power Feedback Circuit Board and Bracket. . . . . . . . 90

LCL Filter Capacitor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Remove the LCL Filter Capacitor. . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Install the LCL Filter Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Rockwell Automation Publication 750-TG100B-EN-P - June 2019 5

Table of Contents

Chapter 6

Frame 7 Components Frame 7 Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

IP54 Exhaust Vent Filters Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 98

IP54, 800 mm Wide Door Vent Filters Replacement . . . . . . . . . . . . . 98

IP21, 800 mm Wide Door Vent Filter Replacement. . . . . . . . . . . . . . 98

Control Pod Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Remove the Control Pod Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Install the Control Pod Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Control Pod Fan Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . 99

Remove the Control Pod Fan Assembly . . . . . . . . . . . . . . . . . . . . . 99

Install the Control Pod Fan Assembly . . . . . . . . . . . . . . . . . . . . . . 100

Main Control Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . . 101

Remove the Main Control Circuit Board. . . . . . . . . . . . . . . . . . . 101

Install the Main Control Circuit Board . . . . . . . . . . . . . . . . . . . . 103

Control Pod Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Remove the Control Pod Assembly . . . . . . . . . . . . . . . . . . . . . . . . 104

Install the Control Pod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Power/Filter Module Heatsink Fan Assembly Replacement. . . . . . 109

Remove the Power/Filter Module Fan Assembly . . . . . . . . . . . . 109

Install the Power/Filter Module Fan Assembly. . . . . . . . . . . . . . 110

Remove the Protective Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Remove the Protective Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Install the Protective Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Control Transformer Fuses (FH4) Replacement. . . . . . . . . . . . . . . . 112

Remove the Control Transformer Fuses. . . . . . . . . . . . . . . . . . . . 112

Install the Control Transformer Fuses. . . . . . . . . . . . . . . . . . . . . . 112

Power Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Remove the Power Module from the Enclosure . . . . . . . . . . . . . 113

Install the Power Module in the Enclosure. . . . . . . . . . . . . . . . . . 120

Power Layer Interface Circuit Board Replacement . . . . . . . . . . . . . . 120

Remove the Power Layer Interface Circuit Board. . . . . . . . . . . . 120

Install the Power Layer Interface Circuit Board . . . . . . . . . . . . . 123

Power Interface Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . 124

Remove the Power Interface Circuit Board . . . . . . . . . . . . . . . . . 124

Install the Power Interface Circuit Board . . . . . . . . . . . . . . . . . . . 126

LCL Filter Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Remove the LCL Filter Module from the Enclosure . . . . . . . . . 127

Install the LCL Filter Module in the Enclosure. . . . . . . . . . . . . . 131

Current Sense Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . . 132

Remove the Current Sense Circuit Board. . . . . . . . . . . . . . . . . . . 132

Install the Current Sense Circuit Board . . . . . . . . . . . . . . . . . . . . 137

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Chapter 7

Control Bay and Control Pod

Components

Control Bay and Control Pod Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

IP21/IP54 Roof Vent Filter Replacement . . . . . . . . . . . . . . . . . . . . . . 142

Remove the IP21/IP54 Roof Vent Filter . . . . . . . . . . . . . . . . . . . 142

Install the IP21/IP54 Roof Vent Filter . . . . . . . . . . . . . . . . . . . . . 143

IP54/IP21 Roof Vent Fan Replacement. . . . . . . . . . . . . . . . . . . . . . . . 143

Remove the IP21/IP54 Roof Vent Fan . . . . . . . . . . . . . . . . . . . . . 143

Install the IP21/IP54 Roof Vent Fan. . . . . . . . . . . . . . . . . . . . . . . 144

IP21/IP54 Door Vent Filter Replacement. . . . . . . . . . . . . . . . . . . . . . 145

Remove the IP21/IP54 Door Vent Filter . . . . . . . . . . . . . . . . . . . 145

Install the IP21/IP54 Door Vent Filter. . . . . . . . . . . . . . . . . . . . . 145

Control Pod Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Remove the Control Pod Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Install the Control Pod Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Fiber Transceiver Circuit Board Replacement . . . . . . . . . . . . . . . . . . 148

Remove the Fiber Transceiver Circuit Board. . . . . . . . . . . . . . . . 148

Install the Fiber Transceiver Circuit Board . . . . . . . . . . . . . . . . . 151

Main Control Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . . 152

Remove the Main Control Circuit Board. . . . . . . . . . . . . . . . . . . 152

Install the Main Control Circuit Board . . . . . . . . . . . . . . . . . . . . 154

Backplane Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 155

Remove the Backplane Circuit Board . . . . . . . . . . . . . . . . . . . . . . 155

Install the Backplane Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . 156

Fiber-optic Interface Circuit Board Replacement . . . . . . . . . . . . . . . 157

Remove the Fiber-optic Interface Circuit Board. . . . . . . . . . . . . 157

Install the Fiber-optic Interface Circuit Board . . . . . . . . . . . . . . 164

Control Pod Fan Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . 164

Remove the Control Pod Fan Assembly . . . . . . . . . . . . . . . . . . . . 164

Install the Control Pod Fan Assembly . . . . . . . . . . . . . . . . . . . . . . 166

Control Pod Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Remove the Control Pod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Install the Control Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Chapter 8

Input Bay Components Input Bay Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

IP21/IP54 Roof Vent Filter Replacement . . . . . . . . . . . . . . . . . . . . . . 179

IP54/IP21 Roof Vent Fan Replacement. . . . . . . . . . . . . . . . . . . . . . . . 179

IP54/IP21, 400/600 mm Wide Door Vent Filters Replacement. . 179

Remove the IP54/IP21, 400/600 mm Wide Door Vent

Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Install the IP54/IP21, 400/600 mm Wide Door Vent

Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

IP54, 800/1000 mm Wide Door Vent Filters Replacement . . . . . . 180

Remove the IP54, 800/1000 mm Wide Door Vent Filters . . . 180

Install the IP54, 800/1000 mm Wide Door Vent Filters . . . . . 181

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Table of Contents

IP21, 800/1000 mm Wide Door Vent Filter Replacement. . . . . . . 181

Remove the IP21, 800/1000 mm Wide Door Vent Filter . . . . 181

Install the IP21, 800/1000 mm Wide Door Vent Filter . . . . . . 182

IP54/IP21, 1000 mm Wide Door Vent Fan Replacement . . . . . . . 182

Remove the IP54/IP21, 1000 mm Wide Door Vent Fan. . . . . 182

Install the IP21/IP54, 1000 mm Wide Door Vent Fan . . . . . . 183

Guard Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Remove the Guards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Install the Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

AC Precharge Control Circuit Board Replacement . . . . . . . . . . . . . 186

Remove the AC Precharge Control Circuit Board. . . . . . . . . . . 186

Install the AC Precharge Control Circuit Board . . . . . . . . . . . . 189

AC Precharge Time Delay Relay Replacement . . . . . . . . . . . . . . . . . . 189

Remove the AC Precharge Time Delay Relay . . . . . . . . . . . . . . . 189

Install the AC Precharge Time Delay Relay . . . . . . . . . . . . . . . . . 190

AC Precharge TVSS Module Replacement . . . . . . . . . . . . . . . . . . . . . 190

Remove the AC Precharge TVSS Module . . . . . . . . . . . . . . . . . . 190

Install the AC Precharge TVSS Module . . . . . . . . . . . . . . . . . . . . 192

AC Precharge Control Circuit Board Fuses (FH1) Replacement . 192

Remove the AC Precharge Control Circuit Board Fuses . . . . . 192

Install the AC Precharge Control Board Fuses . . . . . . . . . . . . . . 193

240V Power Distribution Fuse (FH2) Replacement. . . . . . . . . . . . . 194

Remove the 240V Power Distribution Fuse. . . . . . . . . . . . . . . . . 194

Install the 240V Power Distribution Fuse . . . . . . . . . . . . . . . . . . 195

Roof Fan 240V Control Power Fuse (FH3) Replacement. . . . . . . . 195

Remove the Roof Fan 240V Control Power Fuse. . . . . . . . . . . . 195

Install the Roof Fan 240V Control Power Fuse . . . . . . . . . . . . . 196

Control Transformer Fuses (FH4…FH7) Replacement. . . . . . . . . . 197

Remove the Control Transformer Fuses. . . . . . . . . . . . . . . . . . . . 197

Install the Control Transformer Fuses. . . . . . . . . . . . . . . . . . . . . . 198

AC Precharge Fused Disconnect (FD1) Fuses Replacement. . . . . . 199

Remove the AC Precharge Fused Disconnect Fuses. . . . . . . . . . 199

Install the AC Precharge Fused Disconnect Fuses . . . . . . . . . . . 200

Control Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Chapter 9

Power Bay Components Power Bay Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

IP54 Exhaust Vent Filters Replacement . . . . . . . . . . . . . . . . . . . . . . . . 211

Remove the IP54 Exhaust Vent Filters . . . . . . . . . . . . . . . . . . . . . 211

Install the IP54 Exhaust Vent Filters . . . . . . . . . . . . . . . . . . . . . . . 211

IP54 Exhaust Fan Fuse Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Remove the IP54 Exhaust Fan Fuse . . . . . . . . . . . . . . . . . . . . . . . . 212

Install the IP54 Exhaust Fan Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . 213

IP54 Exhaust Fan Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

Remove the IP54 Exhaust Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

Install the IP54 Exhaust Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

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IP54, 400/600 mm Wide Door Vent Filters Replacement . . . . . . . 220

Remove the IP54, 400/600 mm Wide Door Vent Filters. . . . . 220

Install the IP54, 400/600 mm Wide Door Vent Filters . . . . . . 220

IP21 400/600 mm Wide Door Vent Filter Replacement. . . . . . . . . 221

Remove the IP21, 400/600 mm Wide Door Vent Filter . . . . . 221

Install the IP21, 400/600 mm Wide Door Vent Filter . . . . . . . 222

IP54, 800 mm Wide Door Vent Filters Replacement . . . . . . . . . . . . 222

IP21, 800 mm Wide Door Vent Filter Replacement. . . . . . . . . . . . . 222

DC Precharge Module Disconnect Handle and Shaft

Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Remove the DC Precharge Module Disconnect Handle

and Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Install the DC Precharge Module Disconnect Handle

and Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

DC Precharge Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Remove the DC Precharge Module from the Enclosure . . . . . . 224

Install the DC Precharge Module in the Enclosure . . . . . . . . . . 228

DC Precharge Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . . 229

Remove the DC Precharge Circuit Board. . . . . . . . . . . . . . . . . . . 229

Install the DC Precharge Circuit Board . . . . . . . . . . . . . . . . . . . . 232

DC Precharge Fuses Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

Remove the DC Precharge Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . 233

Install the DC Precharge Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Guard Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

Remove the Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

Install the Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

Power Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

Remove the Power Module from the Enclosure . . . . . . . . . . . . . 236

Install the Power Module in the Enclosure. . . . . . . . . . . . . . . . . . 241

DC Link Fuses Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Remove the DC Link Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

Install the DC Link Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Power Module PE-B1 Power Jumper Replacement. . . . . . . . . . . . . . 243

Remove the Power Module PE-B1 Power Jumper . . . . . . . . . . . 243

Install the Power Module PE-B1 Power Jumper . . . . . . . . . . . . . 244

Circuit Board Tray Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Remove the Circuit Board Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Install the Circuit Board Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Power Layer Interface Circuit Board Replacement . . . . . . . . . . . . . . 249

Remove the Power Layer Interface Circuit Board. . . . . . . . . . . . 249

Install the Power Layer Interface Circuit Board . . . . . . . . . . . . . 250

Power Interface Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . 250

Remove the Power Interface Circuit Board . . . . . . . . . . . . . . . . . 251

Install the Power Interface Circuit Board . . . . . . . . . . . . . . . . . . . 252

Balance Resistors Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

Remove the Balance Resistors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

Install the Balance Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

Rockwell Automation Publication 750-TG100B-EN-P - June 2019 9

Table of Contents

Current Sensors Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

Remove the Current Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

Install the Current Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

LCL Filter Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Remove the LCL Filter Module from the Enclosure . . . . . . . . . 257

Install the LCL Filter Module in the Enclosure. . . . . . . . . . . . . . 262

AC Input Link Fuses Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

Remove the AC Input Link Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . 263

Install the AC Input Link Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

LCL Filter Capacitor Assembly Replacement. . . . . . . . . . . . . . . . . . . 264

Remove the LCL Filter Capacitor Assembly . . . . . . . . . . . . . . . . 264

Install the LCL Filter Capacitor Assembly. . . . . . . . . . . . . . . . . . 267

AC Common Mode Filter Circuit Board Replacement. . . . . . . . . . 268

Remove the AC Common Mode Filter Circuit Board . . . . . . . 268

Install the AC Common Mode Circuit Board. . . . . . . . . . . . . . . 270

Current Sense Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . . 270

Remove the Current Sense Circuit Board. . . . . . . . . . . . . . . . . . . 271

Install the Current Sense Circuit Board . . . . . . . . . . . . . . . . . . . . 274

Power/LCL Filter Module Heatsink Fan Fuse Replacement . . . . . 275

Remove the Power/LCL Filter Module Heatsink Fan Fuse. . . 275

Install the Power/LCL Filter Module Heatsink Fan Fuse . . . . 276

Power/LCL Filter Module Heatsink Fan Assembly

Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

Remove the Power or LCL Filter Module Heatsink Fan

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

Install the Power or LCL Filter Module Heatsink Fan

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Torque Accuracy Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . 277

Remove the Torque Accuracy Module . . . . . . . . . . . . . . . . . . . . . 277

Install the Torque Accuracy Module . . . . . . . . . . . . . . . . . . . . . . . 279

DC Bus Conditioner Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

Remove the DC Bus Conditioner. . . . . . . . . . . . . . . . . . . . . . . . . . 279

Install the DC Bus Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

Chapter 10

Wire Entry/Exit Bay

Components

Wire Entry/Exit Bay Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

IP54/IP21, 400 mm Wide Door Vent Filters Replacement . . . . . . 285

IP54/IP21, 800 mm Wide Door Vent Filters Replacement . . . . . . 285

IP54/IP21, 400/800 mm Wide Door Vent Fan and Filter

Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

Remove the IP54/IP21, 400/800 mm Wide Door Vent Fan

and Filter Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

Install the IP54/IP21, 400/800 mm Wide Door Vent Fan

and Filter Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

Thermal Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

Remove the Thermal Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

Install the Thermal Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

10 Rockwell Automation Publication 750-TG100B-EN-P - June 2019

Table of Contents

Chapter 11

Start Up After Repairs Before You Apply Power to the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . 291

Frames 5 and 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292

Frames 7…15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

No-load DC Bus Voltage and Output Current Measurements . . . 298

Appendix A

System Schematics List of Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

Andere Handbücher für Allen-Bradley PowerFlex 750 Series

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Rockwell Automation Gleichstromantrieb Handbücher

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 750 Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation 6000G Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 1397 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 7000 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 20P Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 1336 PLUS II Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 7000 Bedienungsanleitung

Rockwell Automation

Rockwell Automation PowerFlex series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 4M Bedienungsanleitung

Rockwell Automation

Rockwell Automation RELIANCE ELECTRIC SP120 Bedienungsanleitung

Rockwell Automation

Rockwell Automation PowerFlex 40 Bedienungsanleitung

Rockwell Automation

Rockwell Automation PowerFlex 755TM Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 4 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 4 FKN6 Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 6000 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 6000 Kurzanleitung

Rockwell Automation

Rockwell Automation Reliance electric GV3000/SE Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 755T Series Betriebsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley Ultra5000 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 160-AA02 Bedienungsanleitung

Rockwell Automation

Rockwell Automation RELIANCE ELECTRIC DC3N Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Reliance electric FlexPak 3000 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 4 Bedienungsanleitung

Rockwell Automation

Rockwell Automation PowerFlex 700S Betriebsanleitung

Beliebte Gleichstromantrieb Handbücher anderer Marken

Chamberlain Garog

Chamberlain Garog D Series Bedienungsanleitung

Parker

Parker PDS Series Bedienungsanleitung

Festo

Festo DGC G Series Einrichtungshandbuch

Binks

Binks QS-5012-1-CE Bedienungsanleitung

Danfoss

Danfoss VLT 2800 Series Technisches Datenblatt

ABB

ABB ACQ580-01 Series Installationshandbuch

YASKAWA

YASKAWA CANopen SI-S3 Bedienungsanleitung

GE D20A6 Bedienungsanleitung

Unex

Unex MC-D-250-1000-050W-TW Bedienungsanleitung

Geckodrive

Geckodrive G213V Bedienungsanleitung

ABB

ABB RSYC-01 Bedienungsanleitung

WEG

WEG DeviceNet CFW500 Bedienungsanleitung

Siemens

Siemens SINAMICS G Datenblatt

Siemens

Siemens SINAMICS SM150 6SL3815-7NP41-0AA1 Betriebsanleitung

SOMFY

SOMFY JR RU 30 Bedienungsanleitung

Beckhoff

Beckhoff AX8911 Bedienerhandbuch

Lenze

Lenze 8200 vector Bedienungsanleitung

Danfoss

Danfoss VLT DriveMotor FCP 106 Leitfaden