Rockwell Automation Reliance electric GV3000/SE Bedienungsanleitung

Instruction Manual

GV3000/SE Operator Interface Module (OIM)

User Guide

Version 2.0

M/N 2RK3000

D2-3342-2

The information in this manual is subject to change without notice.

Throughout this manual, the following notes are used to alert you to safety considerations:

Important: Identifies information that is critical for successful application and understanding of the product.

The thick black bar shown on the outside margin of this page will be used throughout this instruction manual to

signify new or revised text or figures.

!ATTENTION:Identifies information about practices or circumstances that can lead to personal

injury or death, property damage, or economic loss.

Reliance, GV3000/SE, and AutoMax are trademarks of Rockwell Automation.

!ATTENTION:Only qualified electrical personnel familiar with the construction and operation of

this equipmentandthehazards involvedshould install,adjust,operate,orservicethisequipment.

Read and understand this manual and other applicable manuals in their entirety before

proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION:DC bus capacitors retain hazardous voltages after input power has been

disconnected. After disconnecting input power, wait five (5) minutes for the DC bus capacitors to

discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are

discharged before touching any internal components. Failure to observe this precaution could

result in severe bodily injury or loss of life.

ATTENTION:The drive can operate at and maintain zero speed. The user is responsible for

assuring safe conditions for operating personnel by providing suitable guards, audible or visual

alarms, or other devices to indicate that the drive is operating or may operate at or near zero

speed. Failure to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION:Donotinstallorremovemodificationkitswithpowerappliedtothedrive.Disconnect

and lock out incoming power before attempting such installation or removal. Failure to observe

this precaution could result in severe bodily injury or loss of life.

ATTENTION:Pressing or on the OIM immediately starts the motor if the control

source is set to OIM. Make sure the motor and driven machinery are safe to start before pressing

these keys. Failure to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION:The user must provide an external, hardwired emergency stop circuit outside of the

drive circuitry. This circuit must disable the system in case of improper operation. Uncontrolled

machine operation may result if this procedure is not followed. Failure to observe this precaution

could result in bodily injury.

ATTENTION:The user is responsible for conforming with all applicable local, national, and

international codes. Failure to observe this precaution could result in damage to, or destruction

of, the equipment.

ATTENTION:TheusermustinstallanappropriatehardwiredequipmentgroundbetweentheOIM,

the drive, and the drive enclosure. This prevents electrostatic discharge within the equipment.

Failure to observe this precaution could result in damage to, or destruction of, the equipment.

Contents

CONTENTS

Chapter 1 Introduction to the OIM

1.1 Differences Between the OIM and the Front Panel Keypad/Display...............1-1

1.2 Related Publications........................................................................................1-2

1.3 Getting Assistance from Reliance Electric.......................................................1-3

Chapter 2 Description of the OIM Keypad, Display, and Indicators

2.1 The Keypad.....................................................................................................2-1

2.2 The Display......................................................................................................2-5

2.2.1 Drive Status Indicators..........................................................................2-5

2.2.2 Key Indicators .......................................................................................2-6

2.2.3 Special Display Characters...................................................................2-7

Chapter 3 Installing, Powering, and Adjusting the OIM

3.1 Installing or Replacing the OIM .......................................................................3-1

3.1.1 OIM Kit Contents...................................................................................3-1

3.1.2 Equipment Needed to Install or Replace the OIM.................................3-2

3.1.3 Installing the OIM ..................................................................................3-2

3.1.4 Replacing the OIM ................................................................................3-4

3.2 Powering Up the OIM ......................................................................................3-4

3.3 Adjusting the Screen Contrast.........................................................................3-5

3.4 Changing the Language Displayed on the OIM...............................................3-6

3.5 Scaling Speed Units for Your Application........................................................3-7

3.5.1 Scaling Speed Units..............................................................................3-7

3.5.2 Setting OTHER Speed Units.................................................................3-8

Chapter 4 Basics of Programming the Drive Using the OIM

4.1 Accessing OIM Menus and Parameters..........................................................4-1

4.1.1 Accessing the Menus............................................................................4-1

4.1.2 Using Help in Program Mode................................................................4-2

4.1.3 Accessing the Parameters ....................................................................4-4

4.1.4 Viewing Parameter Values....................................................................4-6

4.1.5 Changing Parameter Values.................................................................4-6

4.1.6 Parameter Values that Cannot be Changed .........................................4-8

4.2 Using a Password to Protect Programming.....................................................4-8

4.3 Restoring Factory Default General Parameters ..............................................4-9

Chapter 5 Using Quick Start to Program the Drive

5.1 Preparing for Quick Start.................................................................................5-1

5.2 Using the Quick Start Exit Menu......................................................................5-2

5.3 Programming the Drive Using Quick Start.......................................................5-3

5.4 Self-Tuning Drives Programmed for Vector Regulation ..................................5-4

5.4.1 Setting Up the OIM for Self-Tuning.......................................................5-5

5.4.2 Performing Self-Tuning .........................................................................5-5

5.4.3 Exiting Before Self-Tuning is Complete.................................................5-7

5.4.4 What To Do If a Fault Occurs During Self-Tuning.................................5-7

5.5 Quick Start Parameter Descriptions ................................................................5-8

GV3000/SE Operator Interface Module (OIM) User Guide, Version 2.0

Chapter 6 Using the OIM to Monitor and Control the Drive

6.1 Using the OIM to Monitor Drive Outputs..........................................................6-1

6.1.1 Description of the Monitor Mode Outputs ..............................................6-1

6.1.2 Selecting the Outputs to Monitor ...........................................................6-2

6.1.3 Using Help in Monitor Mode ..................................................................6-3

6.1.4 Changing the Manual Reference Using the OIM...................................6-3

6.2 Selecting the Control Source ...........................................................................6-4

6.3 Using the OIM to Control the Drive..................................................................6-5

6.3.1 Starting the Drive...................................................................................6-5

6.3.2 Stopping the Drive.................................................................................6-5

6.3.3 Changing the Direction of the Drive.......................................................6-5

Chapter 7 Troubleshooting the Drive Using the OIM

7.1 Identifying Problems Indicated by Faults or Alarms.........................................7-1

7.2 Reviewing and Resetting Faults Using the Fault Menu ...................................7-3

7.2.1 Reviewing the Fault Log........................................................................7-3

7.2.2 Resetting Faults and Clearing the Fault Log .........................................7-4

7.3 Reviewing Active Alarms Using the Alarm Menu.............................................7-5

7.4 Using Diagnostics to Troubleshoot Drive Problems.........................................7-6

7.5 Clearing a Programming Error Screen.............................................................7-7

7.6 OIM Failures.....................................................................................................7-8

7.7 Alarm and Fault Names Cross-Referenced to Front Panel

Keypad/Display Codes.....................................................................................7-9

Appendix A OIM Parameters Cross-Referenced to Software I/M Parameters and

Parameter Numbers................................................................................................. A-1

Appendix B GV3000/SE OIM Menu and Parameter Organization .............................................. B-1

Appendix C Record of User Parameter Settings .........................................................................C-1

Index ...........................................................................................................................Index-1

Contents

III

List of Figures

Figure 2.1 – OIM Keypad, Display, and Indicators...................................................2-1

Figure 2.2 – OIM Display in Program Mode with Main Menu Displayed ..................2-5

Figure 3.1 – Enclosure Cutout Dimensions..............................................................3-3

Figure 3.2 – OIM Power-Up Sequence.....................................................................3-5

Figure 3.3 – Contrast Adjustment Screen.................................................................3-6

Figure 3.4 – Language Selection Screen .................................................................3-6

Figure 3.5 – Define Speed Units Screen - Vector Regulation ..................................3-8

Figure 3.6 – Define Speed Units Tag Screen...........................................................3-8

Figure 3.7 – Define Speed Units - Full Scale Value Screen.....................................3-9

Figure 3.8 – Define Speed Units Screen................................................................3-10

Figure 4.1 – Main Menu Screen ...............................................................................4-2

Figure 4.2 – Main Menu Help Screen.......................................................................4-3

Figure 4.3 – Example of the Speed Control Menu Help Screen...............................4-3

Figure 4.4 – Example of a Parameter Help Screen..................................................4-3

Figure 4.5 – Selecting the Speed Control Menu.......................................................4-4

Figure 4.6 – Speed Control Menu.............................................................................4-5

Figure 4.7 – Speed Control Menu with Cursor at Jog Configure..............................4-5

Figure 4.8 – Jog Configure Menu.............................................................................4-5

Figure 4.9 – Example of a Parameter Entry Screen.................................................4-6

Figure 4.10 – Parameter Entry Screen with a List of Options...................................4-7

Figure 4.11 – PROGRAMMING DISABLE Parameter Entry Screen........................4-9

Figure 5.1 – Quick Start Exit Menu...........................................................................5-2

Figure 5.2 – First Quick Start Parameter Entry Screen............................................5-3

Figure 5.3 – Quick Start Self-Tuning Screen - Vector Regulation............................5-4

Figure 5.4 – Attention Screen Displayed After Enabling Self-Tuning.......................5-6

Figure 5.5 – Self-Tuning Enabled Screen.................................................................5-6

Figure 5.6 – Self-Tuning Active Screen....................................................................5-6

Figure 6.1 – Example of a Monitor Mode Screen for Vector Regulation with

Six Outputs Displayed..........................................................................6-1

Figure 6.2 – Monitor Mode Screen with Four Outputs Displayed.............................6-2

Figure 6.3 – Monitor Mode Screen with Two Outputs Displayed..............................6-2

Figure 6.4 – CONTROL SOURCE SELECT Screen................................................6-4

Figure 7.1 – Example of a Fault Screen...................................................................7-1

Figure 7.2 – Example of an Alarm Screen................................................................7-2

Figure 7.3 – Fault Menu............................................................................................7-3

Figure 7.4 – Example of a Fault Log Screen............................................................7-3

Figure 7.5 – Example of a Fault Detail Screen.........................................................7-4

Figure 7.6 – Alarm Menu..........................................................................................7-5

Figure 7.7 – Review Active Alarms Screen ..............................................................7-6

Figure 7.8 – Diagnostics Menu.................................................................................7-6

GV3000/SE Operator Interface Module (OIM) User Guide, Version 2.0

Contents

List of Tables

Table 2.1 – Programming Key Descriptions ............................................................2-2

Table 2.2 – Control Key Descriptions ......................................................................2-3

Table 2.3 – Drive Status Indicators ..........................................................................2-5

Table 2.4 – Key Indicators .......................................................................................2-6

Table 2.5 – Special Display Characters....................................................................2-7

Table 3.1 – OIM Kit Contents ...................................................................................3-1

Table 7.1 – Possible OIM Responses to “Why is the Drive Not Ready?”.................7-7

Table 7.2 – OIM Failure Causes and Corrective Actions..........................................7-8

Table 7.3 – List of Alarms Cross-Referenced to Front Panel

Keypad/Display Alarm Codes ............................................................... 7-9

Table 7.4 – List of Fault Codes Cross-Referenced to Front Panel

Keypad/Display Fault Codes ................................................................7-9

GV3000/SE Operator Interface Module (OIM) User Guide, Version 2.0

Introduction to the OIM

1-1

CHAPTER 1

Introduction to the OIM

The Operator Interface Module (OIM) is a keypad and display that connects to

Reliance GV3000/SE™ drives. It is compatible with version 6.0 and older versions of

the GV3000/SE drive software. The OIM communicates serially to the Regulator

board.

The OIM allows you to:

•access and change drive parameters, which tune the drive, scale the inputs and

outputs, program drive limits, and configure remote interfaces

•operate the drive

•review and clear the faults

•review active alarms

•monitor drive outputs such as motor speed and motor current

•view text in English, German, French, Spanish, or Italian

The OIM has two operating modes: monitor and program. Monitor mode is the normal

operating mode and allows you to view up to six drive outputs. Program mode allows

you to access and change drive parameter settings.

Through the OIM, the drive can be programmed for either volts/hertz (V/Hz) or vector

regulation. The type of regulation that is selected will determine which parameters you

can access and which outputs are displayed in monitor mode. V/Hz regulation

provides open-loop volts per hertz regulation, which is appropriate for general

purpose applications.

For vector regulation, you may select either flux vector control (FVC) or sensorless

vector control (SVC). FVC uses the actual encoder value for speed feedback, and

therefore requires an encoder mounted to the motor and connected to the drive. SVC

is an extension of the FVC regulator. It provides performance close to FVC without

using an encoder. Control is based on estimated speed feedback.

1.1 Differences Between the OIM and the Front Panel

Keypad/Display

In most cases, the OIM performs the same functions as the keypad/display on the

front panel of the GV3000/SE drive. Actions performed on the OIM are reflected in the

front panel keypad/display. For example, if the auto/manual status or the reference is

changed through the OIM, it is also changed on the front panel keypad/display.

1-2

GV3000/SE Operator Interface Module (OIM) User Guide, Version 2.0

Although most functions are the same, some functions are performed differently with

the OIM than they are with the front panel keypad/display. Some important differences

are:

•Pressing or on the OIM immediately starts the motor if the control

source is set to OIM. Make sure the motor and driven machinery are safe to start

before pressing either of these keys.

•For V/Hz regulation, the identification procedure (IDENTIFICATION RQST, H.020)

cannot be performed using the OIM. It must be performed through the front panel

keypad/display. You can review the results of the identification through the OIM by

viewing IDENTIFICATION RESULT (H.019).

•The control source is selected with a key ( ) in addition to a parameter

(P.000).

•The parameter names used in this instruction manual (I/M) are shown as they

appear on the OIM display. They are slightly different than the names that are used

in the GV3000/SE software I/M.

•SECOND MENU PASSWORD (P.006) only affects the GV3000/SE front panel

keypad/display and cannot be accessed through the OIM.

•Scaled speed units are set independently for the OIM and the front panel

keypad/display. This allows you to set different units for the two displays; for

example, RPM on the front panel keypad/display and inches per second (IPS) for

the OIM display. Front panel keypad/display units are set by FRONT PNL SPD

SCALING (P.028). OIM units are set by Define Speed Units in the Speed Control

menu.

1.2 Related Publications

This instruction manual (I/M) describes how to use the OIM with the GV3000/SE drive.

For information on drive hardware, such as drive installation and start up, see the

hardware I/M that corresponds to your system:

•D2-3360 GV3000/SE AC Power Modules Hardware Reference, Installation,

and Troubleshooting

•D2-3388 GV3000/SE AC Drive Hardware Reference, Installation, and

Troubleshooting 1-20 HP @ 230 VAC

•D2-3392 GV3000/SE AC Drive Hardware Reference, Installation, and

Troubleshooting 75-200 HP @ 460 VAC

•D2-3417 GV3000/SE AC Drive Hardware Reference, Installation, and

Troubleshooting 30-100 HP @ 230 VAC

•D2-3427 GV3000/SE AC Bookshelf Drive Hardware Reference, Installation,

and Troubleshooting

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