Rockwell Automation Allen-Bradley LDAT Series Bedienungsanleitung

Installation Instructions

Original Instructions

LDAT-Series Integrated Linear Thrusters

Catalog Numbers

LDAT Frame 30 LDAT Frame 50 LDAT Frame 75 LDAT Frame 100 LDAT Frame 150

LDAT-S03xxxx-DB LDAT-S05xxxx-DB LDAT-S07xxxx-DB LDAT-S10xxxx-DB LDAT-S15xxxx-DB

LDAT-S03xxxx-DBS LDAT-S05xxxx-DBS LDAT-S07xxxx-DBS LDAT-S10xxxx-DBS LDAT-S15xxxx-DBS

LDAT-S03xxxx-EB LDAT-S05xxxx-EB LDAT-S07xxxx-EB LDAT-S10xxxx-EB LDAT-S15xxxx-EB

LDAT-S03xxxx-EBS LDAT-S05xxxx-EBS LDAT-S07xxxx-EBS LDAT-S10xxxx-EBS LDAT-S15xxxx-EBS

LDAT-S03xxxx-DD LDAT-S05xxxx-DD LDAT-S07xxxx-DD LDAT-S10xxxx-DD LDAT-S15xxxx-DD

LDAT-S03xxxx-DDS LDAT-S05xxxx-DDS LDAT-S07xxxx-DDS LDAT-S10xxxx-DDS LDAT-S15xxxx-DDS

LDAT-S03xxxx-ED LDAT-S05xxxx-ED LDAT-S07xxxx-ED LDAT-S10xxxx-ED LDAT-S15xxxx-ED

LDAT-S03xxxx-EDS LDAT-S05xxxx-EDS LDAT-S07xxxx-EDS LDAT-S10xxxx-EDS LDAT-S15xxxx-EDS

Topic Page

Summary of Changes 2

Safety Considerations 2

Catalog Number Explanation 6

About the LDAT-Series Integrated LinearThruster 7

Before You Begin 8

Install the Linear Thruster 11

Dimensions 19

Connector Data 31

Commissioning 32

Maintenance 51

Troubleshooting 54

Accessories 56

Replacement Parts 58

Install Replacement Parts 59

Interconnect Diagrams 70

Specifications 74

Additional Resources 77

2LDAT-Series Integrated Linear Thrusters

Rockwell Automation Publication LDAT-IN001B-EN-P - March 2020

Summary of Changes

This publication contains new and updated information as indicated in the following table.

Safety Considerations

This section describes the safety issues encountered while using a linear thruster and the

precautions you can take to minimize risk. Potential hazards discussed here are identified by

labels affixed to the device.

Labels

Here you will find the safety and identification labels affixed to your linear thruster. To prevent

injury and damage to the linear thruster, review the safety label and its details and location before

using the actuator.

Labels on the Linear Thruster

Topic Page

Corrected the LDAT-SMID-FTMOUNT and LDAT-SLARGE-FTMOUNT catalog numbers. 15, 19, 21, 25, and

Product Nameplate

Lore

WARNING

Hazardousvoltage

inside.

Disconnectpower

beforeopening.

CAUTION

Suddenmachine motioncan cause

injury.

Standclearwhenmachine is inmotion.

Pitchpoint.

Keepclearduringoperation.

CAUTION

Suddenmachinemotioncancause

injury

Standclearwhenmachineisinmotion.

Pitchpoint.

Keepclearduringoperation.

WARNING

High maexertsstrong

forces.

Pacemakerand ICD wearers maintain

minimumof 300 mm distance.

ools,metal objects and surfaces can be

attractedand cut,pinch orentrap hands

WARNING

Hazardousvoltage

inside.

Disconnectpower

beforeopening.

CAUTION

Loosensetscrewtojustbelow sh

tofreeslidermotion prior to operation.

Whenslideris free,unexpected

motionandweightshiftmayoccur

duringhandling.

Tightensetscrewto2.3N·m(20lb·in)

topreventmovementduring

installationandmaintenance.

Product Nameplate

LDAT-Series Integrated Linear Thrusters 3

Rockwell Automation Publication LDAT-IN001B-EN-P - March 2020

High Energy Magnets

Linear thruster magnet tracks contain high energy magnets that attract ferrous metals from a

considerable distance. Precautions must be taken while unpacking, handling, and shipping by air.

Safety Labels

Title

Location

Label Details

Strong Magnets A

The linear thruster slide uses strong magnets over its

entire length. The magnetic field generated can

disrupt the functionality of automatic implantable

cardioverter defibrillators (AICD). People with cardiac

pacemakers should not work near the linear thruster.

The strong magnets of the linear thruster slider will

attract metal objects that up are in its proximity.

During handling and installation maintain distance

between the linear thruster slider and metal

mounting surfaces or structures. Refer to Remove

the Linear Thruster from the Shipping Container on

page 10

Maintenance personnel should avoid the use of

metallic tools and secure items such as badge clips

other personnel effect that could be attracted to the

strong magnetic field.

Strong magnets can erase magnetic media. Never let

credit cards or electronic media contact or come near

the linear thruster.

Pitch Point/ Motion

Hazard B

The linear thruster is capable of sudden and fast

motion. Never stand in the axis of motion when

under power. Do not put fingers inside the slider.

Lock out - tag out if access to the linear thruster is

required during maintenance while the connectors

are installed.

Hot Surface C Indicates that the surface can be hot enough to burn

if touched.

High Voltage D

Do not open linear thruster covers or right angle

connectors while the cables are connected. Lock

out-tag out if access to the linear thruster is required

during maintenance while the connectors are

installed.

Shipping/handling

Set Screw E

When handling the linear thruster during

maintenance or installation the set screw must be

tightened to 2.3 N•m (20 lb•in) to prevent

unexpected movement of the slide and weight shift

of the linear thruster.

After installation, loosen the set screw ed so that the

slider is free to move for normal operation.The set

screw is loose when the head of the screw is flush

with the surface of the stator housing.

WARNING

High magnetic eld exerts strong

forces.

Pacemaker and ICD wearers maintain

minimum of 300 mm distance.

Tools, metal objects and surfaces can be

attracted and cut, pinch or entrap hands

and ngers.

CAUTION

Sudden machine motion can cause

injury.

Stand clear when machine is in motion.

Pitch point.

Keep clear during operation.

CAUTION

Hot surface.

Do not touch.

WARNING

Hazardous voltage

inside.

Disconnect power

before opening.

CAUTION

Loosen set screw to just below ush

to free slider motion prior to operation.

When slider is free, unexpected

motion and weight shift may occur

during handling.

Tighten set screw to 2.3 N·m (20 lb·in)

to prevent movement during

installation and maintenance.

4LDAT-Series Integrated Linear Thrusters

Rockwell Automation Publication LDAT-IN001B-EN-P - March 2020

Unpacking and Handling

Leave protective wrapping, cardboard and flux containment plates in place until linear thruster is

installed. Clear the inspection and repacking area of any ferrous metals that will be attracted to or

attract the linear thruster. If you are working multiple linear thrusters, maintain a distance of

1.5 m (5 ft) between each linear thruster.

Air Freight Restrictions

When air freighting linear thruster special preparations and precautions must be taken. The

following information outlines the basic requirements at the publication date of this document.

However, regulations are subject to change and additional area or carrier restrictions may be

imposed. Always check with your carrier or logistics specialist regarding current local, regional,

and national transportation requirements when shipping this product.

Linear thruster magnet track contain magnetized material, as classified by International Air

Transport Association (IATA) Dangerous Goods Regulations. An IATA trained individual must

be involved when shipping this product via domestic or international air freight. Packing

Instruction 902 provides information regarding the preparation of this product for air

transportation. Follow these regulations for general marking and labeling requirements, the

application of specific Magnetized Material Handling Labels, and instructions for preparing the

Shipper's Declaration for Dangerous Goods.

As a minimum, refer to the following IATA Dangerous Goods Regulations:

•Subsection 1.5: Training

•Subsection 3.9.2.2: Classification as Magnetized Material

•Subsection 4.2: Identification as UN 2807, Magnetized Material, Class 9, Packing

Instruction 902

•Subsection 7.1.5: Marking

•Subsection 7.2: Labeling

•Subsection 7.4.1: Magnetized Material Label

•Section 8: Shipper's Declaration for Dangerous Goods

When shipped via ground in the United States, these products are not considered a U.S. D.O.T.

Hazardous Material and standard shipping procedures apply.

LDAT-Series Integrated Linear Thrusters 5

Rockwell Automation Publication LDAT-IN001B-EN-P - March 2020

Vertical or Incline Installation

A linear thruster driven system mounted vertically or on an incline will not maintain position

when the power is removed. Under the influence of gravity the motion platform and its payload

will fall to the low end of travel. Design engineers should allow for this by designing in controlled

power down circuits or mechanical controls to prevent the linear thruster driven system and its

payload from being damaged when the power fails.

IMPORTANT Any person that teaches, operates, maintains, or repairs these linear thruster must be

trained and demonstrate the competence to safely perform the assigned task.

ATTENTION: Linear thrusters are capable of high accelerations, sudden and fast motion. Rockwell

Automation is not responsible for misuse, or improper implementation of this equipment.

ATTENTION: Linear thrusters driven systems must have the payload must be secured to the

system such that it will not sheer off in the event of an impact in excess of the bumper ratings.

ATTENTION: The Hall effect module and motor feedback encoder contain an electrostatic

discharge (ESD) sensitive devises. Follow static-control precautions when you install, test, service,

or repair this assembly. If you do not follow ESD control precautions, components can be damaged.

If you are not familiar with static control precautions, refer to Guarding Against Electrostatic

Damage, publication 8000-4.5.2, or any other applicable ESD awareness handbook.

BURN HAZARD: When the linear thruster are running at their maximum rating the temperature

of attached heat sink can reach 100 ºC (212 ºF).

SHOCK HAZARD: An assembled linear thruster will generate power if the coil or magnet track is

moved. Un-terminated power cables present an electrical shock hazard. Never handle flying leads

or touch power pins while moving the motor.

6LDAT-Series Integrated Linear Thrusters

Rockwell Automation Publication LDAT-IN001B-EN-P - March 2020

Catalog Number Explanation

This is the catalog explanation for the LDAT-Series integrated linear thruster.

See Accessories on page 56 for accessory catalog numbers.

Lubrication

Blank = Standard

Bearing Seal

Blank = Standard

Bearing Protection

Blank = No Cover

S = Strip Cover

Encoder Type

B = Incremental, magnetic scale, 5 μm resolution

D = Absolute, magnetic scale, hiperface (1)

Winding

D = High Speed

E = Low Speed

Travel

010 = 100 mm (3.94 in.) 060 = 600 mm (23.62 in.)

020 = 200 mm (7.87 in.) 070 = 700 mm (27.56 in.)

030 = 300 mm (11.81 in.) 080 = 800 mm (31.50 in.)

040 = 400 mm (15.75 in.) 090 = 900 mm (35.43 in.)

050 = 500 mm (19.68 in.)

Motor Coil Length

1 = 100 mm (3.94 in.) 4 = 400 mm (15.75 in.)

2 = 200 mm (7.87 in.) 6 = 600 mm (23.62 in.)

3 = 300 mm (11.81 in.)

Frame Size

03 = 030 10 = 100

05 = 050 15 = 150

07 = 075

Version

S = Base Version

Bulletin Number

LDAT = LDAT-Series Integrated Linear Thruster

(1) Magnetic strip has 1 mm pole pitch. Final resolution when used with a Kinetix® 300 servo drive is 0.488 μm. Absolute encoder is only compatible

with Kinetix 300 single-axis drives.

LDAT - xxx x xxx -xx x x x

LDAT-Series Integrated Linear Thrusters 7

Rockwell Automation Publication LDAT-IN001B-EN-P - March 2020

About the LDAT-Series Integrated Linear Thruster

LDAT-Series integrated linear thrusters feature high resolution encoders. The linear motor

extends or retracts the slider within the linear thruster housing. The linear thrusters have been

designed for exact positioning at high speeds.

Item Description Item Description

1 Power connector 9 Slider

2 Feedback connector 10 Clevis accessory threaded mounting holes

3 Encoder access panel 11 Side surface threaded direct-mount holes

4 Encoder alignment access 12 Shipping and handling set screw

5 Magnetic Encoder scale 13 Accessory feet bottom-mount threaded holes

6 Payload mounting surface 14 Accessory feet side -mount threaded holes

7 Grease access (not applicable on frame 30) 15 Bottom surface threaded direct-mount holes

8 Stator body

ATTENTION: Magnetized tools can cause damage if they come too close to surface magnetic

encoder scale tape.

15 (X6)

Top View of

LDAT-Series Integrated Linear Thruster

(LDAT-S73010xx is shown)

7 (X2)

10 (X4)

13 (X4 sets)

Bottom View of

LDAT-Series Integrated Linear Thruster

(LDAT-S73010xx is shown)

14 (x4 sets)

Top View of

LDAT-Series Integrated Linear Thruster

(LDAT-S73010xx is shown)

Bottom View of

LDAT-Series Integrated Linear Thruster

(LDAT-S73010xx is shown)

7 (X2)

10 (X4)

13 (X4 sets)

15 (X6)

14 (x4 sets)

8LDAT-Series Integrated Linear Thrusters

Rockwell Automation Publication LDAT-IN001B-EN-P - March 2020

Before You Begin

Keep the packaging material on the linear thruster to minimize the possibility of it tipping. Do

not remove any of the corrugated or foam inserts until the linear thruster is at the installation

area. Leave corrugated cardboard tube on slider until the linear thruster has been installed in its

final location. If necessary for accessory installation cut the cardboard sleeve to gain access to the

slider ends.

Overhead lifting is the recommended method for removing the linear thruster from its

container. Eye bolts are supplied with linear thrusters of frame 50 and larger and are taped to one

of the slider protective tubes.

ATTENTION: To avoid personal injury and structural damage to the linear thruster, never attempt

lift or move the linear thruster by any means other than those listed in this publication.

ATTENTION: High force magnets are located inside the corrugated cardboard tubes that cover the

sliders.The corrugated tubes reduce, but does not eliminate magnetic attraction forces.

ATTENTION: Be sure that the load ratings of the lifting device, slings, hooks and shackles have a

lifting capacity rated equal to or greater than the load. Failure to do so may result in personal injury

and/or equipment damage. For your system’s specific weight, refer to the system nameplate label

or shipping weights on the packing slip.

Ferrous Surface

Slider has Strong

Magnetic Forces

Sliders shown without cardboard

sleeve for demonstration purposes.

Pinch Point

Hazard

Sliders shown without cardboard

sleeve for demonstration purposes.

Slider has Strong

Magnetic Forces

Pinch Point

Hazard

Ferrous Surface

LDAT-Series Integrated Linear Thrusters 9

Rockwell Automation Publication LDAT-IN001B-EN-P - March 2020

Planning Your Installation

Refer to the Kinetix Linear Motion Specifications GMC-TD002, for the specifications and

additional products referenced in this section:

•Include unobstructed access to the linear thrusters shipping and handling setscrew in

your application design.

•This product can be operated in compliance with the relevant safety regulations, only if

the maximum loading limits are observed.

•If you are mounting your linear thruster in a vertical or sloping position, include safety

measures that will control the work load, should the power fail.

•Corrosive environments reduce the service life of linear thrusters.

•Factory-manufactured feedback and power cables are available in standard cable lengths.

They provide environmental sealing and shield termination. Contact your

Allen-Bradley® sales office or refer to the Kinetix Motion Accessories Specifications,

publication GMC-TD004, for additional information.

General safety standards and requirements include, but are not limited to, the following:

•UL 1740 Safety of Robots and Robotic Equipment

•ANSI/RIA R15.06, Industrial Robots and Robot Systems Safety Requirements -

Te a c h i n g Mu l t i p l e R o b o t s

•ANSI/NFPA 79, Electrical Standard for Industrial Machinery

•CSA/CAN Z434, Industrial Robots and Robot Systems- General Safety Requirements

•EN60204-1, Safety of Machinery. Electrical Equipment of Machines

ATTENTION: Uncontrolled moving masses can cause injury or damage to property.

If there is a power failure, the working mass will drop down.

Check whether additional external safety measures are required to prevent damage in

the event of a power failure.

10 LDAT-Series Integrated LinearThrusters

Rockwell Automation Publication LDAT-IN001B-EN-P - March 2020

Remove the Linear Thruster from the Shipping Container

1. Consider the weight of the linear thruster.

Depending on the design, the linear thruster can weigh up to 106.7 kg (235.2 lb).

2. Attach two eye bolts to connector side of the linear thruster.

3. Select or adjust the rigging lengths to compensate for the weight distribution.

The angle between the lifting cables must not exceed 45° angle from vertical as shown.

Maintain the linear thruster in a balanced position.

4. Test lift the linear thruster a minimal amount.

Verify that it is properly secured and balanced before moving it further. The lift points

may not be equidistant from the center of gravity.

5. Lift the linear thruster.

6. Visually inspect the linear thruster for damage.

Closely examine the mounting surface, frame, and slider for defects.

7. Notify the carrier of shipping damage immediately.

ATTENTION: Linear thrusters that exceed 22.7 kg (50.0 lb) require a two man lift.

Do not lift the linear thruster by the slider. Use supplied eye bolts when ever possible.

ATTENTION: Do not pass ropes or cables through the eye bolts. Use hooks or shackles

with load-rated slings.

ATTENTION: Do not loosen the shipping and handling set screw until the linear thruster

is installed in your application.The slider is free to move once the shipping set screw is

loosened. Use additional care when working with the linear thruster after the set screw

is loosened. Unexpected slider movement can cause personal injury.

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