Rockwell Automation Allen-Bradley MegaDySC Dynamic Voltage Sag... Bedienungsanleitung

MegaDySC Dynamic Voltage Sag Corrector

Bulletin Number 1608M—400 Amp Models sold after 1/1/2016

User Manual

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1608M-UM005A-EN-P - March 2016 3

Table of Contents

Preface Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chapter 1

Installation System Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

System Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

System Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

System Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Electrical Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Instructions For Energizing Loads Before Commissioning . . . . 12

MegaDySC System Installation Connections Checklist. . . . . . . 14

MegaDySC System Interconnections Checklist . . . . . . . . . . . . . . 14

Chapter 2

Communication Remote Diagnostics and Remote Bypass. . . . . . . . . . . . . . . . . . . . . . . . . 15

CBB Contacts (Bypass Circuit Breaker) . . . . . . . . . . . . . . . . . . . . . 15

CBI Contacts (Input Circuit Breaker). . . . . . . . . . . . . . . . . . . . . . . 15

Remote Seamless Bypass Command-EPO . . . . . . . . . . . . . . . . . . . 16

Contact Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

MegaDySC Status Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

RS-232 Serial communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

i-Sense Voltage Monitor Communication . . . . . . . . . . . . . . . . . . . 17

Chapter 3

Applying Power

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4

Operation System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

MegaDySC System Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Automatic Bypass Switchboard Operation . . . . . . . . . . . . . . . . . . . . . . 22

Automatic Bypass Switchboard Operating Instructions. . . . . . . . . . . 23

Automatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Manual Transfer to Maintenance Bypass (Bypass Mode). . . . . . 23

Manual Transfer to MegaDySC System (Normal Mode). . . . . . 23

Transient Voltage Surge Suppression. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Troubleshooting Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Diagnostic Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Chapter 5

Display Screen Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Mechanical Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

System Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4Rockwell Automation Publication 1608M-UM005A-EN-P - March 2016

Table of Contents

Voltage Sag Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Voltage Sag Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Voltage Sag Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Voltage Sag RMS Voltage Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Voltage Sag Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

System Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

System Event Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

System Event Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

System Event Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Model Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Run System Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Diagnostics Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Chapter 6

Maintenance Preventative Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Automatic Bypass Switchboard Fuses . . . . . . . . . . . . . . . . . . . . . . . 47

MegaDySC System and ER Cabinet Fuses . . . . . . . . . . . . . . . . . . . 47

Chapter 7

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Rockwell Automation Publication 1608M-UM005A-EN-P - March 2016 5

Preface

Introduction The Allen-Bradley® Bulletin 1608M MegaDySC® Dynamic Sag Corrector is

engineered to provide years of voltage sag (dip) protection. The patented DySC®

technology does not use batteries, requires only routine maintenance, includes

three-stage transient voltage surge suppression, and has unparalleled energy

efficiency. Most electronic devices found in industry today are susceptible to

power disturbances. A momentary voltage sag in line voltage can reset or damage

sensitive production equipment. The MegaDySC system provides instantaneous

dynamic sag correction to help your equipment ride through these common

events. It connects normal utility power directly to the load until a voltage sag

occurs. During a sag, the MegaDySC inverter is activated-adding missing voltage

to keep the load voltage within the normal range. When utility power returns to

normal, the inverter is deactivated and the system is quickly ready to correct the

next sag.

The system reports these voltage sag events through its integrated touch screen

display and provides system status, voltage sag notification and history, runtime

statistics and system history in a simple and intuitive touch-based user interface.

Safety Considerations The MegaDySC is designed to operate in industrial applications. Follow these

guidelines to verify that the safety and installation of the MegaDySC are handled

with appropriate care.

SHOCK HAZARD: The MegaDySC system has high voltage remaining up to 5

minutes after disconnection from the AC line. Touching exposed or

disconnected terminals, cables or parts can lead to serious injuries or even

death. Wait for a minimum of 5 minutes before performing any service or

testing after power is removed. High voltage remains if red LED indicators

above capacitor banks are lighted. Keep the cabinet doors closed and locked to

verify proper cooling airflow and to protect personnel from dangerous voltages

inside.

ATTENTION: - To reduce the risk of fire or electric shock, install in a

temperature and humidity controlled, indoor environment, free of conductive

contaminants.

•Avoid installing directly near heat-emitting equipment such as ovens, heaters, or furnaces.

•Ambient temperature must not exceed 40°C (104°F).

•Do not operate near water or excessive humidity (95% max).

•When punching or drilling holes for conduit fittings, take care to avoid dropping metallic particles

inside the enclosure as this can result in electrical damage.

•The system is not intended for outdoor use.

•The operating environment should be maintained within the parameters stated in this manual.

•Only authorized service personnel should perform service.

•Verify all power is disconnected before performing installation or service.

6Rockwell Automation Publication 1608M-UM005A-EN-P - March 2016

Preface

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

You can view or download publications at

http:/www.rockwellautomation.com/literature/. To order paper copies of

technical documentation, contact your local Allen-Bradley distributor or

Rockwell Automation sales representative.

ATTENTION: Internal components can be easily damaged by electrostatic

discharge (ESD). Do not touch circuit boards or electronic components with

hands or metal objects. The MegaDySC system is not rated to directly power life

support equipment.

•Verify the surrounding area is clean and uncluttered.

•Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the

equipment.

ATTENTION: A tip over hazard exists. To guard against death, serious personal

injury, and/or equipment damage do not allow Automatic Bypass Switchboard

to tip beyond 10 degrees in any orientation during unloading and installation.

Resource Description

Bulletin 1608M MegaDySC Dynamic Voltage Sag Corrector,

publication 1608M-IN002

Basic information to install and apply power to corrector, also

includes specifications.

Industrial Automation Wiring and Grounding Guidelines,

publication 1770-4.1

Provides general guidelines for installing a Rockwell

Automation industrial system.

Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and

other certification details.

Rockwell Automation Publication 1608M-UM005A-EN-P - March 2016 7

Chapter 1

Installation

System Components The MegaDySC™ system consists of two enclosures including one “DySC™ 400 A Module”

MegaDySC section and one Automatic Bypass Switchboard, which is shipped separately and

must be mechanically and electrically interconnected at the time of installation. The MegaDySC

section houses the static bypass and voltage sag-correction electronics as well as the optional

extended-run (ER) module. The Automatic Bypass Switchboard houses the maintenance bypass

circuit breaker (CBB), the MegaDySC input (CBI) and output (CBO) circuit breakers,

automatic controls, and the i-Sense® voltage-monitoring sensor. This document applies to the

following MegaDySC System Models.

Table 1 - 400 A MegaDySC System Models

Catalog Number Voltage Rating 3 / 4-wire SR / ER

1608M-400A380V3S

380V

3SR

1608M-400A380V3E ER

1608M-400A380V4S 4SR

1608M-400A380V4E ER

1608M-400A400V3S

400V

3SR

1608M-400A400V3E ER

1608M-400A400V4S 4SR

1608M-400A400V4E ER

1608M-400A415V3S

415V

3SR

1608M-400A415V3E ER

1608M-400A415V4S 4SR

1608M-400A415V4E ER

1608M-400A460V3S

460V

3SR

1608M-400A460V3E ER

1608M-400A460V4S 4SR

1608M-400A460V4E ER

1608M-400A480V3S

480V

3SR

1608M-400A480V3E ER

1608M-400A480V4S 4SR

1608M-400A480V4E ER

8Rockwell Automation Publication 1608M-UM005A-EN-P - March 2016

Chapter 1 Installation

System Layout Figure 1 - Standard Run (SR) System Layout

12$'',7,21$/

&/($5$1&(

$%29(723

2)81,7,6

5(48,5(')25

,167$//$7,21











 











 

6:,7& %2$5'

,167$//$7,21

5,* 76,'(

&/($5$1&(

$'\6&

12$'',7,21$/

%$&.6,'(

%<3$66

,167$//$7,21

5(48,5(')25

$8720$7,&

12$'',7,21$/

)5217$&&(66

,65(48,5(')25

,167$//$7,21

$1':,5,1*











 











$'')25

'2256:,1*

&/($5$1&(

[mm] in.

Rockwell Automation Publication 1608M-UM005A-EN-P - March 2016 9

Installation Chapter 1

Figure 2 - Extended Run (ER) System Layout

12$'',7,21$/

&/($5$1&(

$%29(723

2)81,7,6

5(48,5(')25

,167$//$7,21





















 





 

(;7(1'('

581

5,* 76,'(

5(48,5(')25

&/($5$1&(

5(48,5(')25

02'8/(

12$'',7,21$/

%$&.6,'(

&/($5$1&(

6:,7& %2$5'

,167$//$7,21

$'\6&

%<3$66

$8720$7,& 12$'',7,21$/

)5217$&&(66

,65(48,5(')25

,167$//$7,21

$1':,5,1*







 











$'')25

'2256:,1*

&/($5$1&(

[mm] in.

10 Rockwell Automation Publication 1608M-UM005A-EN-P - March 2016

Chapter 1 Installation

System Clearance The MegaDySC doors are hinged on the left, and clearance must be given to

allow the door to swing open 90 degrees to the front of the enclosure.

Clearance for the Automatic Bypass switchboard must allow the front panels

to swing (left side hinged) open 90 degrees to the front of its enclosure.

Only front side access to the Automatic Bypass switchboard will be required

during installation wiring and cabinet interconnect wiring.

System Mounting The MegaDySC system is floor-mounted, and should be secured using the

0.63” diameter mounting holes provided along the bottom channels. The

MegaDySC section is provided with all necessary interconnect wiring to the

Automatic Bypass switchboard section. Proper line-up is critical: The

MegaDySC section must be to the right of the Automatic Bypass section when

viewed from the front of the system.

The DySC 400A Module MegaDySC section is shipped separately from the

Automatic Bypass switchboard. It must be secured to the Automatic Bypass

enclosure with the 3/8” hardware supplied. See Figure 3 for fastening locations

and hardware arrangement. The optional ER enclosure is permanently

connected to the MegaDySC section prior to shipment.

Figure 3 - System Mounting

Attach the MegaDySC section to the Automatic Bypass

switchboard using the six sets of 3/8” hardware supplied.

• Install three sets along the front door frame and three sets

along the rear frame. Hardware along the rear frame can be

omitted if rear access to the switchboard is not available: it

is necessary to remove the rear panel of the switchboard to

install the rear sets of hardware.

• Install bolts from the switchboard side and thread into the

weld nuts in the MegaDySC section enclosure.

• Each set consists of one 3/8-16 x 1.0” bolt, one 3/8 split lock

washer and one 3/8” flat washer, assembled as shown.

Inhaltsverzeichnis

Andere Rockwell Automation Industrieanlagen Handbücher

Rockwell Automation

Rockwell Automation Allen-Bradley CENTERLINE 400 Bedienungsanleitung

Rockwell Automation

Rockwell Automation M3575RH Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 140G-G-RMB Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 20P Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 7000 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 1718-CBL65 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 1606-XLSREDS40HE Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley LDAT-S03 Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation RELIANCE ELECTRIC INVERTRON DBU-50 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley Guardmaster Minotaur MSR178DP Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley MicroLogix 1100 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Reliance Electric GV3000 Bedienungsanleitung

Rockwell Automation

Rockwell Automation B Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley VersaVirtual Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley Guardmaster MSR124RT Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerMonitor 5000 Unit Bedienungsanleitung

Rockwell Automation

Rockwell Automation THR Triguard SC300E Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PanelView Plus 400 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 140M Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley ControlNet Ex Media Technisches Handbuch

Rockwell Automation

Rockwell Automation Allen-Bradley LDAT Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley CrossBoard 141C-NFD Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 194U Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 6189V-BOOKBRKT Bedienungsanleitung

Beliebte Industrieanlagen Handbücher anderer Marken

ABB

ABB Unifix AD Handbuch

Mark 7

Mark 7 Evolution Bedienungsanleitung

Husky

Husky HyPET Bedienungsanleitung

bora

bora PM-1800 Bedienungsanleitung

Grizzly

Grizzly T32428 Bedienungsanleitung

Siemens

Siemens 8MF1 Series Bedienungsanleitung

ABB

ABB HT610965 Bedienungsanleitung

ABB

ABB SafeLink Bedienungsanleitung

Phoenix

Phoenix PHX-150 Bedienungsanleitung

ABB

ABB A165-L32 Bedienungsanleitung

ABB

ABB HT842936 Bedienungsanleitung

Hermetica

Hermetica 10 Series Bedienungsanleitung

HORNER

HORNER OEE Solution Bedienungsanleitung

Hammerhead

Hammerhead HG375 Bedienungsanleitung

SCHUNK

SCHUNK VERO-S NSE-A3 138 Gebrauchsanweisung

ABB

ABB HT566657 Bedienungsanleitung

Webasto

Webasto GSE CAN Bedienungsanleitung

ABB

ABB HT614003 Bedienungsanleitung