SICK WLG16 Bluetooth Bedienungsanleitung

OPERATING INSTRUCTIONS

WLG16

OPERATING INSTRUCTIONS

WLG16

Described product

WLG16

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is only

permissible within the limits of the legal determination of Copyright Law. Any modifica‐

tion, abridgment or translation of this document is prohibited without the express writ‐

ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

2006/42/EC

SAFETY

28020349.14CS | SICK

Subject to change without notice

Contents

1 Safety information............................................................................ 4

1.1 General safety notes................................................................................ 4

1.2 Notes on UL approval............................................................................... 4

2 Intended use...................................................................................... 4

3 Operating and status indicators...................................................... 4

4 Mounting............................................................................................. 5

5 Electrical installation........................................................................ 5

6 Additional functions.......................................................................... 7

7 Commissioning.................................................................................. 8

8 Process data structure..................................................................... 12

9 Troubleshooting................................................................................. 12

10 Disassembly and disposal............................................................... 13

11 Maintenance...................................................................................... 13

12 Technical data.................................................................................... 13

12.1 Dimensional drawings.............................................................................. 14

CONTENTS

8020349.14CS | SICK

Subject to change without notice 3

1 Safety information

1.1 General safety notes

■Read the operating instructions before commissioning.

■

Connection, mounting, and configuration may only be performed by trained

specialists.

■

2006/42/EC

SAFETY

Not a safety component in accordance with the EU Machinery Directive.

■

When commissioning, protect the device from moisture and contamination.

■These operating instructions contain information required during the life cycle of

the sensor.

1.2 Notes on UL approval

The device must be supplied by a Class 2 source of supply.

UL Environmental Rating: Enclosure type 1

2 Intended use

The WLG16 is an opto-electronic photoelectric retro-reflective sensor (referred to as

“sensor” in the following) for the optical, non-contact detection of objects, animals, and

persons. A reflector is required for this product to function. If the product is used for any

other purpose or modified in any way, any warranty claim against SICK AG shall become

void.

Photoelectric retro-reflective sensor with optional add-on for detecting transparent

objects (WLG-xx).

3 Operating and status indicators

WLG16x-xxxxxx20 WLG16-xxxxxxx21 WLG16-xxxxxxx22

1BluePilot blue: mode selection

2Press-turn element: adjustment of mode and sensitivity

3LED indicator yellow: status of received light beam

4LED indicator green: supply voltage active

5Press-turn element: time function adjustment

6Teach pushbutton: adjustment of light/dark switching

1 SAFETY INFORMATION

48020349.14CS | SICK

Subject to change without notice

4 Mounting

Mount the sensor and the reflector using suitable mounting brackets (see the SICK

range of accessories). Align the sensor and reflector with each other.

Note the sensor's maximum permissible tightening torque of < 1,3 Nm.

5 Electrical installation

The sensors must be connected in a voltage-free state. The following information must

be observed, depending on the connection type:

– Male connector connection: Note pin assignment

– Cable: wire color

Only supply/switch on the voltage once all electrical connections have been estab‐

lished.

Explanations on connection diagram (table 1 - table 6).

Alarm = alarm output

Health = alarm output

MF (pin 2 configuration) = external input, teach-in, switching signal

QL1 / C = switching output, IO-Link communication

Test = test input

UB: 10 ... 30 V DC

Table 1: Connections

Wxx16x- x4 xH x5 xI

1 = BN

2 = WH

3 = BU

4 = BK

5= GY

4 3

0.14 mm2

AWG26

4 3

0.14 mm2

AWG26

Wxx16x- x9 xB

1 = BN

2 = BU

3 = not connected

4 = BK

5= WH

6 = GY

7 = not connected

3 4

2 5

IN = 4 A

IN = 6 A

MOUNTING 4

8020349.14CS | SICK

Subject to change without notice 5

Table 2: DC

WLG16

xx16XxxxA00 xx16Xx

xxA01-

A99

xx161 xx162 xx163 xx165 xx168 xx16A xx16L xx16N xx16x

1 = BN + (L+)

2 = WH MF

3 = BU - (M)

4 = BK QL1/C

Default:

QQAlarm Alarm Test →

L+

no func‐

tion

Test →

L+

no func‐

tion

www.sic

k.com

80227

Default:

QL1/C

QQQQQ Q Q Q www.sic

k.com

80227

Table 3: DC

WLG16x- xxXXXxxxZZZ

xx111 xx112 xx114 xx116 xx421 xx422 xx721 xx722

BN + (L+)

WH QQHealth Health Q QQQ

BU - (M)

BK QQQQQQQQ

GR - - - - Test → L

Test → L

Test →

Table 4: Push / pull

Push-pull

(≤ 100 mA)

+ (L+)

‒ (M)

+ (L+)

‒ (M)

Push-pull

(≤ 100 mA)

+ (L+)

‒ (M)

+ (L+)

‒ (M)

5 ELECTRICAL INSTALLATION

68020349.14CS | SICK

Subject to change without notice

6 Additional functions

Alarm

Alarm output: The sensor (WLG16) features a pre-failure notification output (“Alarm” in

connection diagram [see table 5]), which issues a notification if the sensor is only ready

for operation to a limited extent. The LED indicator flashes in this case. Possible

causes: Sensor or reflector is contaminated, sensor is out of alignment. In the good

state: LOW (0), if excessively contaminated HIGH (1).

Health

Health output: The sensor (WLG16) features a pre-failure notification output (“Health”

in connection diagram [see table 5]), which issues a notification if the sensor is only

ready for operation to a limited extent or the cable has been interrupted. Possible

causes: Sensor or reflector is contaminated, sensor is out of alignment, cable is dam‐

aged. In the good state: HIGH (1), if excessively contaminated or in the event of cable

interruption LOW (0). The yellow LED indicator flashes in this case.

Table 5: Alarm / Health

Alarm (≤ 100 mA) Health (≤100 mA)

+ (L+)

Alarm

‒ (M)

+ (L+)

Health

‒ (M)

+ (L+)

Alarm

‒ (M)

+ (L+)

Health

‒ (M)

Test input

Test input: The WLG16 sensors feature a test input (“TI” or “Test” on the connection

diagram [see table 2, table 3 and table 6]), which can be used to switch the sender off

and, therefore, check that the sensor is functioning correctly: If female cable connec‐

tors with LED indicators are used, you have to ensure that the TI is assigned accord‐

ingly.

It is important that there is no object between the sensor and reflector; activate the test

input (see the connection diagram [see table 2, table 3 and table 6]). The send LED is

shut down or the detection of an object is simulated. Refer to table 6 to check the func‐

tion. If the switching output fails to behave in accordance with table 6, check the appli‐

cation conditions. See section Fault diagnosis.

Table 6: Test

Test → M Test → L+

+ (L+)

Test

– (M)

+ (L+)

Test

– (M)

ADDITIONAL FUNCTIONS 6

8020349.14CS | SICK

Subject to change without notice 7

Test → M Test → L+

+ (L+)

Test

– (M)

+ (L+)

Test

– (M)

7 Commissioning

1Alignment

Align the sensor with a suitable reflector. Select the position so that the red emitted light

beam hits the center of the reflector. The sensor must have a clear view of the reflector,

with no object in the path of the beam [figure 1]. You must ensure that the optical open‐

ings of the sensor and reflector are completely clear.

Figure 1: Alignment

2Sensing range

Adjust the distance between the sensor and the reflector according to the corresponding

diagram [see figure 2].

Distance in m (feet)

Sensing range

0 1

(3.28)

(6.56)

(9.84)

(13.12)

(16.4)

(19.69)

2.8

2.5

3.5

1.20

Figure 2: Maximum distance between the sensor and the respective reflector type

1Reflector PL10F CHEM

2Reflective tape REF-AC1000 (50 x 50 mm)

3Reflector PL10FH-1

7 COMMISSIONING

88020349.14CS | SICK

Subject to change without notice

4Reflector PL10F

5Reflector PL20F

6Reflector P250F

Sensing range setting

The teach-turn adjustment is used to set the object mode and switching threshold, see

figure 3, see figure 4.

The WLG16 is equipped with AutoAdapt technology. The switching threshold is automati‐

cally adjusted in the event of contamination or after cleaning.

•Turn the press-turn element (without pressing) to set the desired object mode. A blue

LED indicator lights up according to the set object mode.

•Press the press-turn element for about 1 to 3 seconds to set the switching threshold.

If mode 1 to 4 is selected, the yellow LED indicator lights up when the reflector is in

view of the sensor.

•Lead the object into the path of the beam. The yellow LED indicator goes out, mean‐

ing the object is detected and the setting is correct.

•With object selection 5, the film must be in the path of the beam when the poten‐

tiometer is pressed. The yellow LED indicator does not light up until the film is no

longer in the beam path. When this has been checked, the setting is correct.

•The blue LED indicator of mode M lights up when a setting has been selected via IO-

Link which deviates from the predefined parameter sets of modes 1-5. This mode

cannot be selected directly on the device.

1 M

3 4 5

1Highly-transparent objects

2Semi-transparent objects

3Opaque objects

4Bottles/trays

5Check of foil tear

MManual (specific setting via IO-Link)

COMMISSIONING 7

8020349.14CS | SICK

Subject to change without notice 9

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