Siemens SIMATIC VS130 Series Bedienungsanleitung

Preface, Contents

Product Overview 1

System Integration 2

Installation 3

Putting into Operation 4

Operator Functions 5

Controlling with a PLC 6

Diagnostics 7

Appendix A

Index

SIMATIC

Vision Sensor VS 130

Manual

Edition 03/2003

A5E00199459-01

The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.

Offenders will be liable for damages. All rights, including rights

created by patent grant or registration of a utility model or design,

are reserved.

Siemens AG

Bereich Automation and Drives

Geschaeftsgebiet Industrial Automation Systems

Postfach 4848, D- 90327 Nuernberg

Disclaimer of Liability

We have checked the contents of this manual for agreement with

the hardware and software described. Since deviations cannot be

precluded entirely, we cannot guarantee full agreement. However,

the data in this manual are reviewed regularly and any necessary

corrections included in subsequent editions. Suggestions for

improvement are welcomed.

©Siemens AG 2003

Technical data subject to change.

Siemens Aktiengesellschaft A5E00199459-01

Safety Guidelines

This manual contains notices intended to ensure personal safety, as well as to protect the products and

connected equipment against damage. These notices are highlighted by the symbols shown below and

graded according to severity by the following texts:

!Danger

indicates that death, severe personal injury or substantial property damage will result if proper

precautions are not taken.

!Warning

indicates that death, severe personal injury or substantial property damage can result if proper

precautions are not taken.

!Caution

indicates that minor personal injury can result if proper precautions are not taken.

Caution

indicates that property damage can result if proper precautions are not taken.

Notice

draws your attention to particularly important information on the product, handling the product, or to a

particular part of the documentation.

Qualified Personnel

Only qualified personnel should be allowed to install and work on this equipment. Qualified persons are

defined as persons who are authorized to commission, to ground and to tag circuits, equipment, and

systems in accordance with established safety practices and standards.

Correct Usage

Note the following:

!Warning

This device and its components may only be used for the applications described in the catalog or the

technical description, and only in connection with devices or components from other manufacturers

which have been approved or recommended by Siemens.

This product can only function correctly and safely if it is transported, stored, set up, and installed

correctly, and operated and maintained as recommended.

Trademarks

SIMATIC®, SIMATIC HMI® and SIMATIC NET® are registered trademarks of SIEMENS AG.

Third parties using for their own purposes any other names in this document which refer to trademarks might

infringe upon the rights of the trademark owners.

Vision Sensor VS 130

A5E00199459-01 iii

Preface

Purpose of the Manual

This manual describes Vision Sensors SIMATIC VS 130. It supports you during

theinstallation, commissioning and operation of the Sensors.

The manual is intended for persons working in the fields of programming,

configuration, commissioning, servicing programmable logic controllers and image

processing devices.

Guide

For easy and fast access of special information, the manual contains the following

access aids:

•At the beginning of the manual you will find a complete table of contents.

•At the end of the manual you will find a comprehensive index which gives you

rapid access to the information you need.

•In the chapters, you will find information that gives you an overview of the

contents of the section on the left column of every chapter.

Additional Information

An installation instruction manual in paper form is supplied for the installation and

wiring of the product.

You will find a "Getting Started" on the CD supplied for the first commissioning of

SIMATIC VS 130.

Additional Support

If you have questions on how to use the products described in this manual that are

not answered here, please contact your local Siemens dealer or office.

http://www.siemens.com/automation/partner

Preface

Vision Sensor VS 130

iv A5E00199459-01

A&D Technical Support

Worldwide, available 24 hours a day:

Beijing

Nuernberg

Johnson City

Worldwide (Nuernberg)

Technical Support

24 hours a day, 365 days a year

Phone: +49 (0) 180 5050-222

Fax: +49 (0) 180 5050-223

E-Mail: adsupport@

siemens.com

GMT: +1:00

Europe / Africa (Nuernberg)

Authorization

Local time: Mon.-Fri. 8:00 to 17:00

Phone: +49 (0) 180 5050-222

Fax: +49 (0) 180 5050-223

E-Mail: adsupport@

siemens.com

GMT: +1:00

United States (Johnson City)

Technical Support and

Authorization

Local time: Mon.-Fri. 8:00 to 17:00

Phone: +1 (0) 423 262 2522

Fax: +1 (0) 423 262 2289

E-Mail: simatic.hotline@

sea.siemens.com

GMT: -5:00

Asia / Australia (Beijing)

Technical Support and

Authorization

Local time: Mon.-Fri. 8:00 to 17:00

Phone: +86 10 64 75 75 75

Fax: +86 10 64 74 74 74

E-Mail: adsupport.asia@

siemens.com

GMT: +8:00

The languages of the SIMATIC Hotlines and the authorization hotline are generally German and English.

Preface

Vision Sensor VS 130

A5E00199459-01 v

Service & Support on the Internet

In addition to our documentation, we offer our Know-how online on the internet at:

http://www.ad.siemens.de/support

where you will find the following:

•Current Product Information leaflets, FAQs (Frequently Asked Questions),

Downloads, Tips and Tricks.

•A newsletter giving you the most up-to-date information on our products.

•The Knowledge Manager helps you find the documents you need.

•Users and specialists from all over the world share information in the forum.

•Your local customer service representative for Automation & Drives in our

customer service representative data bank.

•Information on field service, repairs, spare parts and more under "Services".

Preface

Vision Sensor VS 130

vi A5E00199459-01

Vision Sensor VS 130

A5E00199459-01 vii

Contents

1 Product Overview 1-1

1.1 Product Description...........................................................................................1-1

1.2 Components......................................................................................................1-3

1.3 Processing Setup..............................................................................................1-4

1.4 Important Requirements for Installation............................................................1-5

1.5 Applications.......................................................................................................1-5

2 System Integration 2-1

2.1 Configuration.....................................................................................................2-1

2.2 Application Examples........................................................................................2-2

2.2.1 Reading Codes in Stand-alone Mode...............................................................2-2

2.2.2 Reading and Comparing Codes in Standalone Mode ......................................2-3

2.2.3 Reading Codes in a PROFIBUS Environment..................................................2-4

2.3 Including the Vision Sensor VS 130 in HW Config...........................................2-5

3 Installation 3-1

3.1 Installing Components.......................................................................................3-1

3.2 Wiring Components...........................................................................................3-3

3.3 Guidelines on Preventing Electrical Interference..............................................3-5

3.4 Guidelines for Use of PROFIBUS DP...............................................................3-5

4 Putting into Operation 4-1

4.1 Turning on the Device.......................................................................................4-1

4.1.1 Control and Display Panel.................................................................................4-2

4.2 Adjusting the Sensor with the Setup Software..................................................4-4

5 Operator Functions 5-1

5.1 Overview ...........................................................................................................5-1

5.2 Menus of the "RUN" Menu Level ......................................................................5-2

5.2.1 "Code" Menu.....................................................................................................5-2

5.2.2 "STOP" Menu....................................................................................................5-2

5.2.3 "Info" Menu........................................................................................................5-3

5.3 Menus of the STOP Menu Level.......................................................................5-5

5.3.1 "Train" Menu......................................................................................................5-5

5.3.2 "RUN" Menu......................................................................................................5-7

5.3.3 "Adjust" Menu....................................................................................................5-7

5.3.4 "Settings" Menu.................................................................................................5-9

5.3.5 "Delete" Menu .................................................................................................5-14

Contents

Vision Sensor VS 130

viii A5E00199459-01

6 Controlling with a PLC 6-1

6.1 Control via the I/O Interface "DI/DO".................................................................6-1

6.1.1 Control Signals..................................................................................................6-1

6.1.2 Selecting the Mode............................................................................................6-2

6.2 Control via the "PROFIBUS DP" Interface........................................................6-6

6.2.1 Principle of Data Transmission via PROFIBUS DP..........................................6-6

6.2.2 Assignment of the Interface of the Processing Unit with Relevance for

PROFIBUS DP..................................................................................................6-7

6.2.3 Sample Program for Data Exchange, if Code Length %\WHV.....................6-8

6.2.4 Consistent Data Transmission........................................................................6-10

7 Diagnostics 7-1

7.1 Introduction........................................................................................................7-1

7.2 Diagnostics with Messages...............................................................................7-1

7.2.1 Error Messages.................................................................................................7-2

7.2.2 Warnings/Notes.................................................................................................7-5

7.2.3 Read Results.....................................................................................................7-5

7.3 Diagnostics Based on the "BF" LED.................................................................7-6

7.4 Slave Diagnostics..............................................................................................7-7

7.4.1 Introduction........................................................................................................7-7

7.4.2 Reading Out the Diagnostic Information with S 7.............................................7-7

7.4.3 Structure of the Slave Diagnostic Data.............................................................7-8

A Appendix A-1

A.1 Components of the Product ............................................................................. A-1

A.2 Technical Specifications................................................................................... A-3

A.2.1 Vision Sensor SIMATIC®VS 130.....................................................................A-3

A.2.2 General Data....................................................................................................A-5

A.2.3 Interface Digital Inputs/Outputs........................................................................A-8

A.3 Certifications, Standards, and Approvals......................................................... A-9

A.4 Installation Dimensions .................................................................................. A-10

A.5 Interface Assignment of the Processing Unit................................................. A-12

A.6 Wiring Suggestions ........................................................................................ A-15

A.7 Setup Software for SIMATIC VS 130............................................................. A-17

A.7.1 Requirements.................................................................................................A-17

A.7.2 Preparations...................................................................................................A-17

A.7.3 Displaying Images to Adjust the Sensor Head...............................................A-19

Index

Vision Sensor VS 130

A5E00199459-01 1-1

1 Product Overview

1.1 Product Description

The Vision Sensor SIMATIC VS 130 is a data matrix code reader. You can use it to

read the coded labeling of products and then pass the read code to a PLC or a

computer.

Use of the two-dimensional data matrix code is becoming more widespread due to

the following characteristics:

•High information density

•Readability even when damaged or poor "print" quality

•Readability not dependent on orientation

SIMATIC VS 130 reads data matrix codes and works with overhead lighting. The

object is lit from above with the supplied ring flash.

Three models of the Vision Sensor SIMATIC VS 130 are available:

•SIMATIC VS 130 for large code areas (order number of the full package:

6GF1 130-1AA)

•SIMATIC VS 130 for small code areas (order number of the full package:

6GF1 130-2AA)

•SIMATIC VS 130 for variable code areas (Order number of the basic package:

6GF1 130-3AA), if you are using C- or CS-mount lenses.

Reading or Verifying Data Matrix Code

The SIMATIC VS 130 can read and, when necessary, verify data matrix codes

(compare the entire code or part of it with a saved code).

The entire read character string or only part of it (in other words, filtered) can be

output. When it is output, further characters can de appended at the start or end as

a prefix or suffix.

The SIMATIC VS 130 can operate both in standalone mode to make good/bad

decisions or as part of a control system to pass on the read codes for further

processing.

Product Overview

Vision Sensor VS 130

1-2 A5E00199459-01

Features

•Recognition and decoding data matrix codes according to ECC 200 (with the

exception of base256)

•Ring flash

•Installation support by setup software on the PC

•Up to 5 code readings per second

•Option of code comparison with up to 15 saved codes

•Option of filtering and formatting the result

•To sort the objects, there are 3 digital outputs:

READ, MATCH, N_OK

•Control via digital I/O and PROFIBUS DP

•Transfer of results via RS-232 interface and PROFIBUS DP

You will find the technical specifications SIMATIC VS 130 in Appendix A.2

Code Characteristics

Characteristics SIMATIC VS 130 for

"large code areas"

(6GF1 130-1AA with 6GF2

002-8DA sensor head)

SIMATIC VS 130 for

"small code areas"

(6GF1 130-2AA with 6GF2

002-8EA sensor head)

C-/CS-mount

CCD resolution 0.11 mm 0.6 mm Image width /

640

Minimum dot size

(edge length) 0.6 mm 0.35 mm Image width /

120

Maximum dot size

(edge length) 3.5 mm 2 mm Image width /

Minimum code

dimension (rows *

columns)

10 *10

Maximum code

dimension (rows *

columns)

48 *48 72 *72 1)

1) With large code dimensions such as 72*72, make sure that the lens used does not cause any

distortion at the edges.

Note

The NUL control character (00H) shows the end of a read result contained in a data

matrix code. Characters located after a NUL character in data matrix code are not

output.

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