Timberwolf PTO 100G Bedienungsanleitung

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TIMBERWOLF

WOLF PT

PTO 100G

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CONTENTS

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS & SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3 & 4

SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General Safety Matters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Safe Transportation 8

Delivery 8

Operator’s Personal Protective Equipment Required 8

Hitching Up 8

Connecting PTO Shaft 9

Daily Checks Before Starting 9

Starting to Chip 9

Chipping 9

Blade Wear 9

Blockages 10

Safe Maintenance 10

Spares 10

SERVICE INSTRUCTIONS 11

Service Schedule 11

Check Fittings 12

Adjust Belt Tension 12

Anvil Changing 12

Change Blades 13

Change Gear Box Oil 13

Check Wheel Grease Points 13

Change Rotor Bearings 13

WARRANTY STATEMENT 14

EC DECLARATION OF CONFORMITY CERTIFICATE 15

IDENTIFICATION PLATES 16

STICKERS 17

PARTS LISTS 18 - 24

ISSUE 7

TIMBERWOLF PTO 100G

Thank you for choosing this Entec/Timberwolf brushwood chipper. Entec/Timberwolf

chippers are designed to give safe and dependable service if operated according to the

instructions.

Before using your new chipper, please take time to

read this manual which contains

IMPORTANT HEALTH AND SAFETY INFORMATION

and explains the chipper controls - failure to do so could result in :

- personal injury

- equipment damage

- damage to property

- a member of the general public becoming injured

This manual covers the operation and maintenance of the Timberwolf PTO 100G. All

information in this manual is based on the latest product information available at the

time.

All the information you need to operate the machine safely and effectively is contained

within pages 3 to 10. Ensure that all operators are adequately trained for operating

this machine especially with regard to safe working practices.

Entec's policy of constantly improving their products may involve major or minor

changes to the chippers or their accessories. Entec Industries reserves the right to

make changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production, in some cases

there may be minor discrepancies between the actual chipper and the text in this

manual.

The manual should be considered a permanent part of the

machine and should remain with it if the machine is resold.

!CAUTION or WARNING

Be aware of this symbol and where shown

carefully follow the instructions

This caution symbol indicates important safety messages in this manual. When

you see this symbol be alert to the possibility of injury to yourself or others, and

carefully read the message that follows.

Always follow safe operating and maintenance practices

INTRODUCTION

Serial No. Location

The serial number can be

found on top of the rotor

housing.

The Timberwolf PTO 100G brushwood chipper is designed to chip solid

wood material up to 100mm in diameter. It is capable of chipping over 0.5

tonnes of brushwood per hour.

1570 mm

SPECIFICATIONS

2180 mm

2460 mm

1000 mm

PURPOSE OF MACHINE

Power Source Tractor PTO Drive

Overall Weight 268 kilos

Type of Feed Gravity

Maximum Diameter Material 100mm

Material Processing Capacity 0.5 tonnes/hr

Maximum Engine Power 30KW / 40hp

Timberwolf PTO 100G

fig 1.

TIMBERWOLF PTO 100G 2

1934 mm

PARTS LOCATOR 3

FEED

FUNNEL

DISCHARGE

BUCKET

ROTOR

HOUSING

BELT

GUARD

fig 2.

TOW HEAD

TRANSMISSION

TUNNEL

PROP

SHAFT

STAND

DISCHARGE

HANDLE

DISCHARGE

TUBE

DISCHARGE

CLAMPS

FRONT

SUPPPORT

PARTS LOCATOR 4

fig 3.

ROTOR

FAN

CUTTER BLADE

ROTOR DRIVE

PULLEY

REAR BEARING

FRONT BEARING

GEARBOX

BELTS

SAFE WORKING

OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Chainsaw safety helmet fitted

with visor and recommended

ear defenders to the

appropriate specifications

Loose fit,

Heavy-duty gloves.

Close fitting heavy-duty

non-snag clothing

Face mask if

appropriate.

DO NOT wear rings,

bracelets, watches, jewellery

or any other items that could

be caught in the material and

draw you into the chipper.

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. - Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

HAZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material

can move from side to side in the funnel with great force. If the material extends beyond the

funnel the brash may push you to one side causing danger. Badly twisted brash should be

trimmed before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force.

Always wear full head and face protection.

WARNING

The Chipper will feed material through on its own. To do this, it relies on

sharp blades on the chipper rotor. To keep the

blades sharp, only feed the machine with clean brushwood.

DO NOT put muddy / dirty wood, roots, potted plants, bricks,

stones or metal into the chipper.

Safety Boots

SAFE WORKING 6

DO’S AND DONT’S

GENERAL SAFETY MATTERS

DO NOT use chipper unless available light is

sufficient to see clearly.

DO NOT use or attempt to start the chipper

without the feed funnel, belt guard, guards and

discharge unit securely in place.

DO NOT start the chipper running unless properly

guarded.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

Petrol is explosive!

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring whilst

machine is running.

- to enter the machine, as damage is likely.

BRICKS STRING CLOTH PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

ALWAYS stop the chipper engine before making

any adjustments, refuelling, or cleaning.

ALWAYS check machine has stopped rotating

and remove chipper ignition key before

maintenance of any kind, or whenever the

machine is to be left unattended.

ALWAYS check machine is well supported and

cannot move.

ALWAYS run with the engine set to maximum

speed.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of

feed opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS use chipper in a well ventilated area -

exhaust fumes are dangerous.

SAFE WORKING

MACHINE:

NOTES:

TW PTO 100G

TESTED CHIPPING GREEN CONIFER 25MM-40MM

103.0 dB

96.0 dB

1 METRE

90.5 dB 95.1 dB

99.0 dB

R= 4 metres

Noise levels between 90 and 103dBA will be experienced at the working position. Wear ear

defenders at all times to prevent possible damage to hearing. All persons within a 4 metre

radius must also wear good quality ear defenders.

NOISE TEST

fig 4.

OPERATING INSTRUCTIONS 8

SAFE TRANSPORTATION

THE TW PTO 100G chipper may be transported as a unit or with the feed funnel removed.

TAKE care when loading the TW PTO 100G as it is 268 kg in weight.

STRAP the chipper down firmly before beginning a journey.

ENSURE no debris or water is trapped in the rotor housing that may spill during transit.

DELIVERY

All Timberwolf TW PTO 100G machines have a full pre - delivery inspection before leaving the factory

and are ready to use. Read and understand this instruction manual before attempting to operate the

Chipper. In particular, read pages 5 -7 which contain important health and safety information and advice.

OPERATOR’S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

CHAINSAW safety helmet fitted with visor

and recommended ear defenders to an

appropriate specification.

HEAVY-DUTY gloves.

CLOSE - FITTING heavy-duty non-snag clothing.

SAFETY footwear.

FACE MASK (if appropriate).

See page 5 for more detailed information.

HITCHING UP

The first time a tractor is fitted to the chipper the

correct length of tow beam needs to be set. The

length corresponds to the exact propeller shaft that is

to be used. Adjustment is made underneath the

chipper. Remove the M12 bolt from underneath the

chassis (1) and slide the bar until the desired length

is reached. Replace the bolt and tighten.

With mechanical equipment that is to be hitched to a

tractor PTO an emergency stop lanyard should be

fitted to the tractor. This allows the tractor to be

stopped from behind should the need arise, for

example in an emergency. The lanyard is provided

and should be attached to the relevant equipment.

The PTO100G is fitted with a pin type hitch. It is

suitable for use with a range of compact tractor

fittings. The chipper tow head is fitted onto the

tractor coupling and a steel pin (1) dropped

through the hole. This should be retained with an

R clip (2) for security.

The front leg that keeps the chipper level and

provides support for the propeller shaft is

movable. After hitching to a tractor and fitting the

prop shaft the bolt (3) can be removed and the leg

swung horizontal. The bolt is then refitted in hole

shown (4).

fig 5.

fig 6.

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