Timberwolf Tw pto 150h Bedienungsanleitung

CONTENTS

TIMBERWOLF

TW PTO 150H

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3 & 4

SAFE WOR ING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General SafetyMatters - Do’s and Don’ts 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Delivery 8

Operator’s Personal Protective Equipment Required 8

Connecting to Tractor 8

PTO Shaft 9

Moving the Chipper 9

Daily Checks before Starting Tractor 9

Before Using Chipper 9

Hydraulic Oil Thermometer / Oil Lever ndicator 9

Manual Controls 10

Auto Controls 10

Blade Wear 11

Emergency Stopping 11

Starting the Chipper 11

Chipping 11

Stopping the Chipper 12

Blockages 12

SERVICE INSTRUCTIONS 13

Service Schedule 14

Safe Lifting of the Chipper 14

Spares 14

Check Hoses 14

Safe Maintenance 15

Copper Ease Safety nformation 15

Check Fittings 15

Change Blades 16

PTO Drive Shaft Maintenance 17

Grease the Roller Spline and Bearing 17

Grease the Roller Box Slides 17

Tension Belts 18

Change Hydraulic Oil and Filter 18

WARRANTY STATEMENT 19

EC DECLARATION OF CONFORMITY CERTIFICATE 20

IDENTIFICATION PLATE 21

DECALS 22 & 23

ELECTRICAL DETAIL 24

WIRING DIAGRAM 25

HYDRAULIC LAYOUT 26

PARTS LISTS 28 - 38

03.02.2016

TIMBERWOLF

TW PTO 150H

Thank you for choosing Timberwolf. Timberwolf chippers are designed to give safe and

dependable service if operated according to the instructions.

IMPORTANT HEALTH AND SAFETY INFORMATION

Before using your new chipper, please take time to read this manual. Failure to do

so could result in:

- PERSONAL INJURY

- EQUIPMENT DAMAGE

- DAMAGE TO PROPERTY

- 3RD PARTY INJURIES

This manual covers the operation and maintenance of the Timberwolf TW PTO/150H. All

information in this manual is based on the latest product information available at the time

of purchase.

All the information you need to operate the machine safely and effectively is contained

within pages 2 to 12. Ensure that all operators are properly trained for operating this

machine, especially safe working practices.

Timberwolf's policy of regularly reviewing and improving their products may involve major

or minor changes to the chippers or their accessories. Timberwolf reserves the right to

make changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production there may be, in

some cases, minor discrepancies between the actual chipper and the text in this manual.

The manual should be considered an important part of the

machine and should remain with it if the machine is resold.

CAUTION or WARNING

BE AWARE OF THIS S MBOL AND WHERE

SHOWN, CAREFULL FOLLOW

THE INSTRUCTIONS.

This caution symbol indicates important safety messages in this manual.

When you see this symbol, be alert to the possibility of injury to yourself

or others and carefully read the message that follows.

ALWA S FOLLOW SAFE OPERATING AND MAINTENANCE PRACTICES

INTRODUCTION

TIMBERWOLF

TW PTO 150H

Serial No. Location

The serial number can be

found on the identification

plate located on the rotor

housing

The Timberwolf PTO/150H brushwood chipper, is designed to chip solid wood material including

timber branches, saplings and brushwood up to a maximum of 150mm in diameter. t is capable

of chipping over 3 tonnes of brushwood per hour.

The Timberwolf PTO/150H brushwood chipper is required to be securely 3 - point coupled with

a 25-60hp tractor unit with 540rpm PTO when in use. Power from the attached tractor unit is to

be supplied to the chipper via PTO drive shaft.

DIMENSIONS

2035 mm (1440mm with discharge removed)

2880 mm (1775 mm with feed tray folded)

1110mm

TIMBERWOLF TW PTO/150H SPECIFICATION

Power source: Tractor PTO Drive

PTO speed: 540rpm

Required engine power: 25 - 60hp

3 - Point Mounting Cat. 1 / 2

Overall weight: 400kg

Type of feed: Hydraulic

Maximum diameter material: 150 mm (6”)

Material processing capacity: 3 tonnes/hr

The Timberwolf TW PTO/150H

DISCHARGE

BUC ET

SAFETY BAR

CONTROL BOX

FEED TRAY

FUNNEL

ROTOR

HOUSING

ROLLER BOX

COVER

DISCHARGE

CLAMPS

POWER CABLE

SOC ET

DISCHARGE

TUBE

OIL TAN

TIMBERWOLF

TW PTO 150H

PARTS LOCATOR

HYDRAULIC

PUMP

OIL LEVEL GAUGE

TAN TOP FILTER

FAN SECTION

(X2)

ROTOR

ROTOR DRIVE

PULLEY

MACHINE NO. PLATE

NO STRESS SENSOR

DIRECTIONAL

CONTROL

VALVE (DCV)

GEARBOX

PTO CONNECTION

BREATHER PIPE

TIMBERWOLF

TW PTO 150H

PARTS LOCATOR

TIMBERWOLF

TW PTO 150H

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MA NTA N A SAFETY EXCLUS ON ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

HAZARDOUS MATER AL - Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material can

move from side to side in the funnel with great force. f the material extends beyond the funnel,

the brash may push you to one side causing danger. Badly twisted brash should be trimmed

before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force. Always

wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.

WARNING

SAFE WORKING

The chipper will feed material through on its own. To do this, it relies on sharp

blades both on the feed rollers and the chipper rotor. To keep the blades sharp,

only feed the machine with clean brushwood. DO NOT put muddy/dirty wood,

roots, potted plants, bricks, stones or metal into the chipper.

OPERATOR'S PERSONAL PROTECTI E EQUIPMENT REQUIRED

Chainsaw safety helmet fitted

with mesh visor and

recommended ear defenders to

the appropriate specifications.

Work gloves with elasticated

wrist.

Close fitting heavy-duty

non-snag clothing.

Face mask if

appropriate.

DO NOT

wear rings, bracelets, watches,

jewellery or any other items that

could be caught in the material

and draw you into the chipper.

Steel toe cap safety boots.

TIMBERWOLF

TW PTO 150H

SAFE WORKING

GENERAL SAFETY MATTERS

D O ’ S A N D D O N ’ T S

DO NOT operate chipper unless available light is

sufficient to see clearly.

DO NOT attempt to engage PTO without the feed

funnel, belt guard, guards and discharge unit se-

curely in place.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DONOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring while machine

is running.

DO NOT use the chipper inside buildings.

- to enter the machine, as damage is likely.

ALWAYS stop the tractor engine, remove ignition

key and disconnect the PTO shaft before making

any adjustments.

ALWAYS check machine has stopped rotating and

remove tractor ignition key before maintenance of

any kind, or whenever the machine is to be left

unattended.

ALWAYS check machine is securely coupled to

tractor pin hitch and on firm level ground.

ALWAYS run tractor engine at required speed to

acheive correct PTO speed.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of feed

opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS operate the chipper in a well ventilated

area - exhaust fumes are dangerous.

BR CKS STR NG CLOTH PLAST C STONES

METAL GLASS RUBBER ROOTS BEDD NG

PLANTS

TIMBERWOLF

TW PTO 150H

7SAFE WORKING

NOISE TEST

MACHINE: TW PTO/150H

NOTES: Attached to a 40hp tractor, tested chipping 4 inch round poles.

All readings represent tractor with chipper chipping

Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection

at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also

wear good quality ear protection.

93.3 dB

95.2 dB

96.3 dB96.6 dB

R= 4 metres

Guaranteed Sound Power: 120dB (A)

101.5 dB

96.8 dB

As required y Annex III of Directive 2000/14/EC “Noise Emission in the environment y equipment for use outdoors”.

R= 10 metres

All Tim erwolf PTO/150H machines have a full pre delivery inspection efore leaving the factory and

are ready to use. Read and understand this instruction manual efore attempting to operate the chipper.

In particular, read pages 5-8 which contains important health and safety information and advice.

CHA NSAW safety helmet fitted with visor

and recommended ear defenders to an

appropriate specification.

HEAVY-DUTY gloves with elasticated wrist area.

CLOSE - F TT NG heavy-duty non-snag clothing.

SAFETY footwear.

FACE MASK (if appropriate).

See page 5 for more detailed information.

DELI ERY

OPERATOR’S PERSONAL PROTECTI E EQUIPMENT REQUIRED

CONNECTING PTO SHAFT

CONNECTING TO TRACTOR

ENSURE tractor horsepower and lift capacity meets the chippers requirements and has the

correct PTO speed.

ENSURE tractor and chipper are on firm level ground

CHECK tractor drop arms are equal length, adjust if necessary.

ATTACH chipper securely to tractor 3 - point linkage.

STOP engine and apply handbrake,

SET tractor top link to ensure chipper is level and top link is lower at tractor end.

ENSURE tractor engine is turned off and the ignition key has been removed.

CONNECT PTO drive shaft - female half shaft to be fitted to tractor unit.

CONNECT power cable from tractor to chipper.

ENSURE all PTO guards on tractor, drive shaft and chipper are re-fitted and drive shaft

guard chain is attached to prevent rotation.

CHECK the angle of the drive shaft between tractor and chipper will not exceed 16owhilst in

work and rotating.

CHECK when lifted for transport the angle of the drive shaft between tractor and chipper will not

exceed 40o.

ENSURE two sliding halves of the drive shaft have at least 150mm of engagement and be of a

suitable length to prevent ‘butting up’ when chipper is lifted.

MO ING THE CHIPPER

DO NOT move the chipper with the rotor running.

ALWAYS ensure the retaining nuts and clamp are tight when transporting with a discharge tube in place.

NEVER pull the machine by the red safety bar as linkages will be damaged.

TIMBERWOLF

TW PTO 150H

SAFE WORKING

TIMBERWOLF

TW PTO 150H

9OPERATING INSTRUCTIONS

DAILY CHECKS BEFORE STARTING THE TRACTOR

CHECK chipper is securely and correctly mounted to 3 - point linkage.

CHECK chipper linkage for signs of damage or fatigue.

ENSURE drive shaft ends are securely fitted to PTO shaft and chipper input shaft.

CHECK for properly guarded PTO shaft, chipper input shaft and drive shaft.

CHECK that guard chains are securely attached to stationary frame to prevent rotation of guard.

CONNECT power cable from tractor to chipper.

LOCATE the machine on firm level ground.

CHECK chipper hydraulic oil level.

CHECK the discharge unit is in place and tightened securely.

CHECK discharge tube is pointing in a safe direction.

CHECK the feed funnel to ensure no objects are inside.

CHECK feed tray is in up position to prevent people reaching rollers.

CHECK controls as described below.

For parts location

see diagrams on

pages 3 & 4

T S ESSENT AL TO CARRY OUT THE FOLLOW NG TESTS to check safety equipment - this sequence

of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily.

Observing the function as described will confirm that the safety circuits are working correctly. This is also

a good opportunity to remind all operators of the control and emergency stop systems.

679

PRESS THE

GREEN BUTTON

THE ROLLERS

SHOULD TURN

FORWARDS

PRESS THE RED

SAFETY BAR

THE ROLLERS

SHOULD STOP

PRESS THE BLUE BUTTON

THE ROLLERS SHOULD TURN

BAC WARDS ONLY WHILE

THE BUTTON IS PRESSED

PRESS THE EMERGENCY

RED BUTTON

THE ROLLERS

SHOULD STOP

PRESS THE BLUE

BUTTON

THE ROLLERS

SHOULD NOT TURN

W TH THE ROTOR RUNN NG AT 540 RPM

PRESS THE GREEN BUT-

TON

THE ROLLERS SHOULD

TURN FORWARDS

PULL THE RED

SAFETY BAR

THE ROLLERS

SHOULD STOP

PULL TO RESET THE RED BUTTON

WHILE PUSHING THE SAFETY BAR,

PRESS THE BLUE BUTTON.

ROLLERS SHOULD TURN BAC WARDS

ONLY WHILE BLUE BUTTON IS PRESSED

PRESS THE GREEN BUT-

TON AGAIN

THE ROLLERS SHOULD

TURN FORWARDS

BEFORE USING THE CHIPPER

This is situated on the side of the hydraulic oil tank. When the chipper is running

the oil temperature should not exceed 65oC. f it does, stop the machine

immediately. Failure to do so may result in damage. Overheating can result from

the chipper being worked extremely hard in hot conditions, as the oil is not getting

a chance to cool down. Stop the chipper and allow oil to cool before continuing.

f the temperature goes above 65oC and the machine is not being worked hard or

the air temperature is not particularly high this indicates low oil, a jammed hydraulic

motor or valve. Stop immediately and investigate.

HYDRAULIC OIL THERMOMETER / OIL LE EL INDICATOR

When the chipper is on level ground the oil level should sit between the red line at the bottom of the

gauge and the blue line at the top. f this level drops significantly it indicates an oil leak. Stop

immediately and investigate.

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