Timberwolf TW 150VTR Bedienungsanleitung

CONTENTS

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS & SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3 & 4

SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General Safety Matters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Delivery 8

Operator’s Personal Protective Equipment Required 8

Manual Controls 8

Crawler Track Controls 9

Auto Controls 9

Emergency Stopping 9

Daily Checks Before Starting 10

Engine Controls 10

Starting the Engine 10

Controlling the Engine Speed 10

Stopping the Engine 10

Fuel Level Indicator 10

Before Using the Chipper 11

Starting to Chip 11

Chipping 11

Discharge Controls 12

Blockages 12

Removing the Funnel 12

Chassis Jacking Point 12

SERVICE INSTRUCTIONS 13

Service Schedule 13

Safe Maintenance 14

Spares 14

Battery Removal and Maintenance 14

Change Hydraulic Oil and Filter 14

Change Blades 15

Check Fittings 16

Check Hoses 16

Tension Drive Belts 16

Grease the Roller Drive Splines 16

Engine Manufacturer’s Handbook 16

Grease the Roller Box Slides 17

Greasing Rotor Bearings 17

Track Base Maintenance 17

Replace Oil in Track Drive Unit 17

Draining the Oil in the Track Drive Unit 18

Reduction Unit Oil Types 18

Checking the Rubber Tracks 18

Checking Track Tension 19

Track Loosening / Tightening Procedures 19

Removing the Rubber Tracks 20

Installing the Rubber Tracks 20

Checking Sprocket Wear 20

WARRANTY STATEMENT 21

EC DECLARATION OF CONFORMITY CERTIFICATE 22

IDENTIFICATION PLATES 23

STICKERS 24 & 25

ELECTRICAL DETAILS 26 & 27

CIRCUIT DIAGRAM 28

HYDRAULIC LAYOUT 29 & 30

PARTS LISTS 32 - 56

18th March 05

TIMBERWOLF TW 150FTR/VTR 1

Thank you for choosing this Timberwolf brushwood chipper. Timberwolf chippers are

designed to give safe and dependable service if operated according to the instructions.

Before using your new chipper, please take time to

read this manual which contains

IMPORTANT HEALTH AND SAFETY INFORMATION

and explains the chipper controls. Failure to do so could result in:

- personal injury

- equipment damage

- damage to property

- a member of the general public becoming injured

This manual covers the operation and maintenance of the Timberwolf TW 150FTR/VTR.

All information in this manual is based on the latest product information available at the

time.

All the information you need to operate the machine safely and effectively is contained

within pages 3 to 12. Ensure that all operators are adequately trained for operating

this machine, especially with regard to safe working practices.

Timberwolf's policy of constantly improving their products may involve major or minor

changes to the chippers or their accessories. Timberwolf reserves the right to make

changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production there may be, in

some cases, minor discrepancies between the actual chipper and the text in this

manual.

The manual should be considered a permanent part of the

machine and should remain with it if the machine is resold.

!CAUTION or WARNING

Be aware of this symbol and where shown,

carefully follow the instructions.

This caution symbol indicates important safety messages in this manual. When

you see this symbol, be alert to the possibility of injury to yourself or others, and

carefully read the message that follows.

Always follow safe operating and maintenance practices

INTRODUCTION

The Timberwolf TW 150FTR/VTR brushwood chipper is designed to chip solid wood material up to

150 mm in diameter. The maximum cross-section hardwood for continuous feed is 8500 mm2. It is

capable of chipping up tp 4 tonnes of brushwood per hour.

PURPOSE OF MACHINE

Timberwolf TW 150FTR/VTR Specification

TIMBERWOLF TW 150FTR/VTR 2

Serial No. Location

The serial number can be

found on top of the rotor

housing.

1575 mm

DIMENSIONS

2300 mm

2775 mm

Width with

funnel

1265 mm

TIMBERWOLF

Width with

funnel

1265 mm

1588 mm

2300 mm

3122 mm (2479 with feed tray folded).

TW 150FTR/VTR

WITH LOW FUNNEL

TW 150FTR/VTR

WITH HIGH FUNNEL

Engine type Kubota 4 cyl. diesel

Maximum power 25.7 kW (35 HP)

Cooling method Water cooled

Overall weight 1080 kg (VTR) 1155 (FTR)

Starting method Electric

Roller feed Twin series hydraulic motors

Maximum diameter material 150 mm (6")

Fuel capacity 16 litres

Hydraulic oil capacity 15.5 litres

Material processing capacity 4 tonnes/hr

Fuel type Diesel

TIMBERWOLF

Variable

Track Width

700-1100 mm

Fixed

Track Width

1180 mm

Variable

Track Width

700-1100 mm

Fixed

Track Width

1180 mm

PARTS LOCATOR 3

SAFETY BAR

FUNNEL

DISCHARGE

BUCKET

DISCHARGE

TUBE

CLAMP NUTS

CONTROL BOX

HOSE GUARD

(BATTERY ACCESS)

ROLLER

BOX COVER

SIDE

PANELS

HYDRAULIC OIL

FILTER

ROTOR

HOUSING

THROTTLE

LEVER

EMERGENCY

STOP

DRIVING

CONTROL

PANEL

TTIMMBBERWOOLF

TW 150FTR/VTR WITH HIGH FUNNEL

FUNNEL

FEED

TRAY

SAFETY BAR

CONTROL BOX

LOWER

SAFETY BAR

PARTS LOCATOR 4

BATTERY

FUEL TANK

ENGINE

BLOCK

ROTOR

FAN

ROTOR

PULLEY

DRIVE

PULLEY

BELT

TENSION

ADJUSTER

FUEL PUMP

EXHAUST

FUEL

FILTER

STRESS

SENSOR

DIP

STICK

OIL

FILTER

ALTERNATOR

CONTROL

PANEL

STARTER

MOTOR

RADIATOR

AIR FILTER

HYDRAULIC

PUMP

DIRECTIONAL

CONTROL

VALVE

HYDRAULIC

OIL TANK

ROLLER BOX

TOP SLIDE ELECTRICAL PANEL

SAFE WORKING 5

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

HAZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material

can move from side to side in the funnel with great force. If the material extends beyond the

funnel, the brash may push you to one side causing danger. Badly twisted brash should be

trimmed before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force.

Always wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.

WARNING

The chipper will feed material through on its own. To do this, it relies on sharp

blades on the chipper rotor. To keep the blades sharp, only feed the machine

with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants,

bricks, stones or metal into the chipper. !

OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Chainsaw safety helmet

fitted with mesh visor and

recommended ear defenders

to the appropriate

specifications.

Work gloves with

elasticated wrist.

Close fitting heavy-duty

non-snag clothing.

Face mask if

appropriate.

DO NOT

wear rings, bracelets,

watches, jewellery or any

other items that could be

caught in the material and

draw you into the chipper.

Steel toe cap safety boots.

SAFE WORKING 6

GENERAL SAFETY MATTERS

DO NOT use chipper unless available light is

sufficient to see clearly.

DO NOT use or attempt to start the chipper

without the feed funnel, belt guard, guards and

discharge unit securely in place.

DO NOT start the chipper running unless properly

guarded.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when

refuelling. Petrol and diesel

are explosive!

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring while

machine is running.

- to enter the machine, as damage is likely.

ALWAYS stop the chipper engine before making

any adjustments, refuelling or cleaning.

ALWAYS check machine has stopped rotating

and remove chipper ignition key before

maintenance of any kind, or whenever the

machine is to be left unattended.

ALWAYS check machine is well supported and

cannot move.

ALWAYS run with the engine set to maximum

speed.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of

feed opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS use chipper in a well ventilated area -

exhaust fumes are dangerous.

WARNING

NEVER LEAVE CHIPPER ON A SLOPE UNATTENDED.

BRICKS STRING CLOTH PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

DO’S AND DON’TS !

SAFE WORKING

MACHINE:

NOTES:

TW 150FTR/VTR

Tested Chipping 120 mm x 120 mm Corsican Pine

1.5m in length

NOISE TEST

Noise levels above 90dB (A) will be experienced at the working position. Wear ear protection

at all times to prevent possible damage to hearing. All persons within a 4 metre radius must

also wear good quality ear protection.

93.8 dB

95.3 dB

97.9 dB96.3 dB

R= 4 metres

Guaranteed Sound Power: 119dB (A)

102.6 dB

96.8 dB

As required by Annex III of Directive 2000/14/EC “Noise Emission in the environment by equipment for use outdoors”.

R= 10 metres

OPERATING INSTRUCTIONS 8

DELIVERY

All Timberwolf 150FTR/VTR machines have a full pre - delivery inspection before leaving the factory

and are ready to use. Read and understand this instruction manual before attempting to operate

the chipper. In particular, read pages 5-7 which contain important health and safety information and

advice.

OPERATOR’S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

CHAINSAW safety helmet fitted with visor and

recommended ear defenders to an appropriate

specification.

HEAVY-DUTY Work gloves with elasticated wrist.

CLOSE - FITTING heavy-duty non-snag

clothing.

SAFETY footwear.

FACE MASK (if appropriate).

MANUAL CONTROLS

GREEN

FORWARD

FEED

PANEL

BLUE

REVERSE

FEED

PANEL

RED STOP FEED -

EMERGENCY STOP BUTTON

RED SAFETY BAR

See page 5 for more detailed information.

Roller control box - is the control box above the feed opening of the chipper funnel. Its function is to control

the feed rollers. The feed rollers draw material into the machine. It does not control the main rotor.

RED SAFETY BAR = This is the large red bar that surrounds the sides and top of the feed funnel

(sides and bottom on high funnel). The bar is spring loaded and connected to a switch that will

interrupt the power to the rollers. The switch is designed so that it only activates if the bar is pushed

(pushed or pulled...low funnel only) to the limit of its travel. The rollers stop instantly, but can be made

to turn again by pressing either the GREEN FEED or BLUE REVERSE control buttons.

LOW SAFETY BAR = An additional safety bar is located along the bottom of the low funnel. This is

linked directly to the main bar, and will stop the rollers if pushed only. Pulling this bar will only move

it into its ‘stowed’ (up) position.

GREEN BUTTON = Forward feed - Push the button once - this activates the rollers and will allow you

to start chipping (if the rotor speed is high enough).

RED BUTTON = Emergency stop - This button stops the rollers from feeding. It overrides all other

buttons or bars and will not allow the other buttons to function until it has been reset. Pull the button out to

reset, the forward and reverse buttons will now function.

BLUE BUTTON = Reverse feed - allows you to back material out of the rollers. The rollers will only

turn in reverse as long as you keep pressing the button. You do not have to press the STOP button

before pressing the GREEN FEED button to recommence feeding.

Do not rely on the red bar to keep the rollers stationary if it is

necessary to clear or touch the rollers. Always switch off the

machine and remove ignition key before approaching the rollers.

Control Panel Diagram

OPERATING INSTRUCTIONS 9

CRAWLER TRACK CONTROLS

The chipper is designed to operate in either chipper or crawler mode, but not both at the same time.

CHIPPING MODE

Power is available to the feed rollers. The cutting disc is rotating but the unit is stationary.

CRAWLER TRACK MODE

Power is available to the crawler tracks. The cutting disc is rotating but the feed rollers are stationary.

To switch between modes, a lever is operated (see diagram below). This is located

on the driving control panel (see parts locator on page 3). It is clearly marked.

When Track mode is selected the two track control valves may be operated. These

have direct control over the track relevant to each side of the machine. They are

proportional valves, so increased movement will result in increased track speed.

Tracking may be done at either high or low engine speed. Manoeuvring the

machine in tight spaces and while loading and unloading should be done with the

engine on low speed.

For machines fitted with variable tracks, track width adjustment is only possible with

the track/chip control in the chip position. Track adjust handle is spring loaded to the

middle (see diagram, right). The more you move the handle, the more the tracks

adjust. To move the tracks outward, move the track adjust handle up. To bring

tracks inward, move the track adjust handle down.

TRACK

CHIP

AUTO CONTROLS

The engine management unit controls the feed rate of the material going into the chipping chamber.

If the engine speed is below the predetermined level, the engine management unit will not allow the

feed rollers to work in the forward feed direction, until the rotor speed rises above the predetermined

level. At this point the feed rollers will start turning without warning. The reverse function will work at

any speed.

There are three ways of stopping the TW 150FTR/VTR chipper in the event of an emergency.

STOPPING THE ROLLERS

-Activating the red safety bar will stop the rollers immediately. To restart the rollers, just push the

green forward button or blue reverse button.

-Pushing the red Emergency button on the roller control box will also stop the rollers immediately. The

button will stay in the “pushed in” position, and will require resetting (pulling out) before being able to

restart the roller functions.

STOPPING THE ENGINE

Should the entire machine need to be stopped in an emergency, the red button on top of the engine

guard should be pushed. This will shut down the engine in the shortest possible time. The engine

cannot be restarted until the button is pulled out again to reset it.

EMERGENCY STOPPING

3015

WARNING

NEVER LEAVE CHIPPER ON A SLOPE UNATTENDED.

NOTE: Ensure low safety bar on

low funnel is rotated into the

‘stowed’ (up) position prior to

tracking to avoid damage to the bar.

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