Timberwolf TW 190TVGTR Bedienungsanleitung

CONTENTS

TIMBERWOLF

TW 190TVGTR

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS & SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3 & 4

SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General Safety Matters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Delivery 8

Operator’s Personal Protective Equipment Required 8

Manual Controls 8

Auto Controls 9

Daily Checks Before Starting 9

Emergency Stopping 9

Blade Wear 9

Crawler Track Controls 10

Engine Controls 11

Starting the Engine 11

Controlling the Engine Speed 11

Stopping the Engine 11

Fuel Level Indicator 11

Before Using the Chipper 12

Starting to Chip 12

Chipping 12

ydraulic Oil Thermometer / Oil Level Indicator 13

Discharge Controls 13

Blockages 13

SERVICE INSTRUCTIONS 14

Service Schedule 15

Safe Maintenance 16

Safe Lifting of the Chipper 16

Spares 16

Change ydraulic Oil and Filter 16

Battery Removal and Maintenance 17

Copper Ease Safety Information 17

Battery Safety Information 17

Change Blades 19

Tension Belts 20

Check oses 20

Grease Roller Box Slides 21

Grease the Roller Spline and Bearing 21

Grease the Discharge Flange 21

Greasing Rotor Bearings 21

Engine Servicing 21

Check Fittings 22

Track Base Maintenance-Safe Maintenance 22

Replacement of Oil in the Track Drive Unit 22

Draining the Oil in the Track Drive Unit 22

Reduction Unit Oil Types 22

Checking Track Tension 23

Track Loosening/Tightening Procedures 23

Checking the Rubber Tracks 24

Removing the Rubber Tracks 25

Installing the Rubber Tracks 25

Checking Sprocket Wear 25

WARRANTY STATEMENT 26

EC DECLARATION OF CONFORMITY CERTIFICATE 27

IDENTIFICATION PLATES 28

DECALS 29 & 30

ELECTRICAL DETAILS 31

HYDRAULIC LAYOUT 32

CIRCUIT DIAGRAM 33

PARTS LISTS 35

18.05.2016

TIMBERWOLF

TW 190TVGTR

Thank you for choosing Timberwolf. Timberwolf chippers are designed to give safe and

dependable service if operated according to the instructions.

IMPORTANT HEALTH AND SAFETY INFORMATION

Before using your new chipper, please take time to read this manual. Failure to do

so could result in:

- PERSONAL IN URY

- EQUIPMENT DAMAGE

- DAMAGE TO PROPERTY

- 3RD PARTY IN URIES

This manual covers the operation and maintenance of the Timberwolf TW 190TVGTR.

All information in this manual is based on the latest product information available at the

time of purchase.

All the information you need to operate the machine safely and effectively is contained

within pages 2 to 13. Ensure that all operators are properly trained for operating this

machine, especially safe working practices.

Timberwolf's policy of regularly reviewing and improving their products may involve major

or minor changes to the chippers or their accessories. Timberwolf reserves the right to

make changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production there may be, in

some cases, minor discrepancies between the actual chipper and the text in this manual.

The manual should be considered an important part of the

machine and should remain with it if the machine is resold.

CA TION or WARNING

BE AWA E OF THIS SYMBOL AND WHE E

SHOWN, CA EFULLY FOLLOW

THE INST UCTIONS.

This caution symbol indicates important safety messages in this manual.

When you see this symbol, be alert to the possibility of injury to yourself

or others and carefully read the message that follows.

ALWAYS FOLLOW SAFE OPE ATING AND MAINTENANCE P ACTICES

INTROD CTION

PH 2

TIMBERWOLF

TW 190TVGTR

Serial No. Location

The serial number can be

found on the identification plate

located on the chassis beam.

Designed to chip solid wood material up to 190mm in diameter and

capable of chipping up to 6.5 tonnes of brushwood per hour.

DIMENSIONS

2220 mm - 2620 with tracks extended

1770mm with discharge removed

1480mm

TIMBERWOLF TW 190TVGTR SPECIFICATION

Engine type Kubota 4-cylinder turbo diesel

Maximum power 33kW (45hp)

Cooling method Water cooled

Overall weight 1873 kilos

Starting method Electric

Roller feed win series hydraulic motors

Maximum diameter material 190mm (7½")

Fuel capacity 51 litres

ydraulic oil capacity 44 litres

Material processing capacity up to 6.5 tonnes/hr

Fuel type Diesel

The Timberwolf TW 190TVGTR

TW 190TVGTR

TIMBERWOLF

3100 mm (2460 mm with feed tray folded)

TIMBERWOLF

TW 190TVGTR

FEED FUNNEL

DISCHARGE

TUBE

DISCHARGE

BUCKET

SAFETY BAR

HYDRAULIC

OIL TANK

ROTOR

HOUSING

LIFTING

EYE

ENGINE

GUARDS

ROLLER

CONTROLS

(EACH SIDE)

DISCHARGE

AD USTMENT

CONTROL

HYDRAULIC OIL

FILTER

EMERGENCY

STOP

AIR

INTAKE

DRIVING

CONTROLS

FEED TRAY

CRAWLER

TRACKS

THROTTLE

TIMBERWOLF

DRIVING

PLATFORM

INCLINOMETER

REFLECTOR

PARTS LOCATOR

TIMBERWOLF

TW 190TVGTR

BATTERY

FUEL TANK

FUEL

PUMP

EXHAUST

FUEL

FILTER

ROTOR

HYDRAULIC PUMP

CUTTING BLADES

TOP ROLLER SLIDE

ROLLER BOX

AIR FILTER

IN-LINE FUEL

FILTER

DRIVE PULLEY

ENGINE CONTROL

PANEL

ROTOR PULLEY

DIP

STICK

OIL FILTER

ALTERNATOR

STARTER

MOTOR

DIRECTIONAL

CONTROL

VALVE

RESERVE-

TANK

HYDRAULIC RAM

PARTS LOCATOR

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

AZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material can

move from side to side in the funnel with great force. If the material extends beyond the funnel,

the brash may push you to one side causing danger. Badly twisted brash should be trimmed

before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force. Always

wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.

WARNING

The chipper will feed material through on its own. To do this, it relies on sharp

blades both on the feed rollers and the chipper rotor. To keep the blades sharp,

only feed the machine with clean brushwood. DO NOT put muddy/dirty wood,

roots, potted plants, bricks, stones or metal into the chipper.

OPERATOR'S PERSONAL PROTECTIVE EQ IPMENT REQ IRED

Chainsaw safety helmet fitted

with mesh visor and

recommended ear defenders to

the appropriate specifications.

Work gloves with elasticated

wrist.

Close fitting heavy-duty

non-snag clothing.

Face mask if

appropriate.

DO NOT

wear rings, bracelets, watches,

jewellery or any other items that

could be caught in the material

and draw you into the chipper.

Steel toe cap safety boots.

TIMBERWOLF

TW 190TVGTR

5SAFE WORKING

TIMBERWOLF

TW 190TVGTR

SAFE WORKING

GENERAL SAFETY MATTERS

D O ’ S A N D D O N ’ T S

DO NOT operate chipper unless available light is

sufficient to see clearly.

DO NOT use or attempt to start the chipper

without the feed funnel, guards and discharge unit

securely in place.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring while machine

is running.

DO NOT use the chipper inside buildings.

- to enter the machine, as damage is likely.

ALWAYS stop the chipper engine before making

any adjustments, refuelling or cleaning.

ALWAYS check rotor has stopped rotating and

remove chipper ignition key before maintenance

of any kind, or whenever the machine is to be left

unattended.

ALWAYS check the machine is well supported and

cannot move.

ALWAYS operate the chipper with the engine set

to maximum speed when chipping.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of feed

opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS operate the chipper in a well ventilated

area - exhaust fumes are dangerous.

BRICKS STRING CLOT PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection

at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also

wear good quality ear protection.

NOISE TEST

MACHINE: TW 190TVGTR

NOTES: Tested chipping 120mm x 120mm corsican pine 1.5m in

length

95.2 dB

96.6 dB

95.1 dB95.6 dB

R= 4 metres

Guaranteed Sound Power: 119dB (A)

99.9 dB

98.9 dB

As required by Annex III of Directive 2000/14/EC “Noise Emission in the environment by equipment for use outdoors”.

R= 10 metres

TIMBERWOLF

TW 190TVGTR

7SAFE WORKING

OPERATING INSTR CTIONS 8

TIMBERWOLF

TW 190TVGTR

GREEN

FORWARD

FEED

PANEL

BLUE

REVERSE

FEED

PANEL

RED SAFETY BAR

Control Box Diagram

Do not rely on the red bar to keep the roller

stationary if it is necessary to clear or touch the

roller. Always switch off the machine and remove

ignition key before approaching the roller.

There are two control boxes, located on

either side of the feed tray.

All imberwolf W 190 VG R machines have a full pre - delivery inspection before leaving the factory

and are ready to use. Read and understand this instruction manual before attempting to operate the

chipper. In particular, read pages 6-8 which contain important health and safety information and advice.

C AINSAW safety helmet fitted with visor

and recommended ear defenders to an

appropriate specification.

EAVY-DUTY gloves with elasticated wrist area.

CLOSE - FITTING heavy-duty non-snag clothing.

SAFETY footwear.

FACE MASK (if appropriate).

See page 6 for more detailed information.

Roller control box - is the control box above the feed opening of the chipper funnel. Its function is to control

the feed rollers. he feed rollers draw material into the machine. It does not control the main rotor.

RED SAFETY BAR = This is the large red bar that surrounds the feed tray and side of the feed funnel.

The bar is spring loaded and connected to a switch that will interrupt the power to the rollers. The

switch is designed so that it only activates if the bar is pushed to the limit of its travel. The rollers stop

instantly, but can be made to turn again by pressing either the GREEN FEED or BLUE REVERSE

control buttons.

RED SAFETY BAR TEST

To ensure the safety bar is always operational it must be activated once before each work

session. The rollers will not function until the bar is activated. This procedure must be

repeated each time the ignition is switched off.

GREEN BUTTON = Forward feed - Push the button once - this activates the rollers and will allow you

to start chipping (if the rotor speed is high enough).

RED BUTTON = Emergency stop - This button stops the rollers from feeding. It overrides all other

buttons or bars and will not allow the other buttons to function until it has been reset. To reset, pull out until

it returns to its original position. The forward and reverse buttons will now function.

BLUE BUTTON = Reverse feed - allows you to back material out of the rollers. The rollers will only turn

in reverse as long as you keep pressing the button. You do not have to press the STOP button before

pressing the GREEN FEED button to recommence feeding.

DELIVERY

OPERATOR’S PERSONAL PROTECTIVE EQ IPMENT REQ IRED

MAN AL CONTROLS

WARNING DO NOT remove, jam, disable, bypass, override or otherwise

impede the effectiveness of the red safety bar.

TIMBERWOLF

TW 190TVGTR

9OPERATING INSTR CTIONS

The engine management unit controls the feed rate of the material going into the chipping chamber. If

the engine speed is below the predetermined level, the engine management unit will not allow the feed

rollers to work in the forward “infeed” direction, until the rotor speed rises above the predetermined

level. At this point the feed rollers will start turning without warning. The reverse function will operate

at any engine speed.

LOCATE the machine on firm level ground.

C ECK machine is well supported and cannot move.

C ECK all guards are fitted and secure.

C ECK the discharge unit is in place and fastened securely.

C ECK discharge tube is pointing in a safe direction.

C ECK the feed funnel to ensure no objects are inside.

C ECK feed tray is in up position - to prevent people reaching rollers.

C ECK controls as described below.

C ECK (visually) for fluid leaks.

C ECK fuel and hydraulic oil levels.

For parts location see diagrams on pages 3 & 4.

BLADE WEAR

The most important part of using a wood chipper is keeping the cutter blades sharp. Timberwolf

chipper blades are hollow ground to an angle of 40 degrees. When performing daily blade checks

ensure blade edge is sharp and free from chips, if there is any evidence of damage, or the edge is “dull”

change the blade(s). The TW 190TVGTR is fitted with 2 blades 127mm (5") long. They are 100 mm

wide when new. A new blade should chip for up to 25 hours before it requires sharpening. This figure

will be drastically reduced by feeding the machine with stony, sandy or muddy material.

As the blade becomes blunt, performance is reduced. With increased stress and load on the machine

the chips will become more irregular and stringy. At this point the blade should be sent to a reputable

blade sharpening company. The blade can be sharpened several times in its life. A wear mark on the

reverse side indicates the safe limit of blade wear. Replace when this line is exceeded.

The machine is also fitted with a static blade (anvil). It is important that the anvil is in good condition

to allow the cutting blades to function efficiently. Performance will be poor, even with sharp cutter

blades, if the anvil is worn.

A TO CONTROLS

EMERGENCY STOPPING

DAILY CHECKS BEFORE STARTING

There are two ways of stopping the TW 190TVGTR chipper in the event of an emergency.

STOPPING T E ROLLERS

Activating the red safety bar will stop the rollers immediately. To restart the rollers, just push the green

forward button or blue reverse button.

STOPPING T E ENGINE

Should the entire machine need to be stopped in an emergency the red button on top of the engine

guard should be pushed. This will shut down the engine in the shortest possible time. The engine

cannot be restarted until the button is pulled out again to reset it.

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