Timberwolf TW 190TFTR Bedienungsanleitung

ection Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS & SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3

SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General Safety Matters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Delivery 8

Operator’s Personal Protective Equipment Required 8

Manual Controls 8

Crawler Track Controls 9

Auto Controls 9

Emergency Stopping 9

Daily Checks Before Starting 10

Engine Controls 10

Starting the Engine 10

Controlling the Engine Speed 10

Stopping the Engine 10

Fuel Level Indicator 10

Before Using the Chipper 11

Blade Wear 11

Starting to Chip 11

Chipping 11

ydraulic Oil Thermometer / Oil Level Indicator 12

Discharge Controls 12

Blockages 12

SERVICE INSTRUCTIONS 13

Service Schedule 14

Safe Maintenance 15

Spares 15

Battery Removal and Maintenance 15

Change ydraulic Oil and Filter 15

Safe Lifting and Securing Down of the Chipper 16

Copper Ease Safety Information 17

Battery Safety Information 17

Change Blades 19

Tension Belts 20

Check oses 20

Grease Roller Box Slides 21

Grease the Roller Spline and Bearing 21

Grease the Discharge Flange 21

Greasing Rotor Bearings 21

Engine Servicing 21

Check Fittings 22

Track Base Maintenance-Safe Maintenance 22

Replacement of Oil in the Track Drive Unit 22

Draining the Oil in the Track Drive Unit 22

Reduction Unit Oil Types 22

Checking Track Tension 23

Track Loosening/Tightening Procedures 23

Checking the Rubber Tracks 24

Removing the Rubber Tracks 25

Installing the Rubber Tracks 25

Checking Sprocket Wear 25

WARRANTY STATEMENT 26

EC DECLARATION OF CONFORMITY CERTIFICATE 27

IDENTIFICATION PLATES 28

DECALS 29

ELECTRICAL DETAILS 31

CIRCUIT DIAGRAM 32

HYDRAULIC LAYOUT 33

PARTS LISTS 34

CON EN S

TIMBERWOLF

TW 190TFTR

10th Oct 2013

TIMBERWOLF

TW 190TFTR

Thank you for choosing Timberwolf. Timberwolf chippers are designed to give safe and

dependable service if operated according to the instructions.

IMPOR AN HEAL H AND SAFE Y INFORMA ION

Before using your new chipper, please take time to read this manual. Failure to do

so could result in:

- PERSONAL IN URY

- EQUIPMENT DAMAGE

- DAMAGE TO PROPERTY

- 3RD PARTY IN URIES

This manual covers the operation and maintenance of the Timberwolf TW 190TFTR. All

information in this manual is based on the latest product information available at the time

of purchase.

All the information you need to operate the machine safely and effectively is contained

within pages 2 to 12. Ensure that all operators are properly trained for operating this

machine, especially safe working practices.

Timberwolf's policy of regularly reviewing and improving their products may involve major

or minor changes to the chippers or their accessories. Timberwolf reserves the right to

make changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production there may be, in

some cases, minor discrepancies between the actual chipper and the text in this manual.

The manual should be considered an important part of the

machine and should remain with it if the machine is resold.

CAU ION or WARNING

BE AWARE OF THI YMBOL AND WHERE

HOWN, CAREFULLY FOLLOW

THE IN TRUCTION .

This caution symbol indicates important safety messages in this manual.

When you see this symbol, be alert to the possibility of injury to yourself

or others and carefully read the message that follows.

ALWAY FOLLOW AFE OPERATING AND MAINTENANCE PRACTICE

IN RODUC ION

TIMBERWOLF

TW 190TFTR

Serial No. Location

The serial number can be found

on the identification plate

located on the chassis beam.

The Timberwolf TW 190TFTR (Turbo) brushwood chipper is designed to chip

solid wood material up to 190 mm in diameter. It is capable of chipping up to

6.5 tonnes of brushwood per hour.

DIMENSIONS

1350mm

IMBERWOLF W 190 F R SPECIFICA ION

Engine type Kubota 4-cylinder turbo diesel

Maximum power 33kW (45hp)

Cooling method Water cooled

Overall weight 1335kg

Starting method Electric

Roller feed Twin series hydraulic motors

Maximum diameter material 190 mm (7½")

Fuel capacity 50 litres

ydraulic oil capacity 44 litres

Material processing capacity up to 6.5 tonnes/hr

Fuel type Diesel

he imberwolf W 190 F R

3110 mm (2550 mm with feed tray folded)

2360 mm, (1725 mm with discharge removed)

TIMBERWOLF

W 190 F R

TIMBERWOLF

TW 190TFTR

FEED FUNNEL

DISCHARGE

TUBE

DISCHARGE

BUCKET

SAFETY BAR

HYDRAULIC

OIL TANK

ROTOR

HOUSING

LIFTING

EYE

ENGINE

GUARDS

ROLLER

CONTROLS

DISCHARGE

AD USTMENT

CONTROL

HYDRAULIC OIL

FILTER

EMERGENCY

STOP

AIR INTAKE

DRIVING

CONTROLS

FEED TRAY

CRAWLER

TRACKS

THROTTLE

TIMBERWOLF

REFLECTOR

PAR S LOCA OR

W 190 F R

BATTERY

FUEL TANK

FUEL

PUMP

EXHAUST

FUEL

FILTER

ROTOR

HYDRAULIC PUMP

CUTTING BLADES

TOP ROLLER SLIDE

ROLLER BOX

AIR FILTER

IN-LINE FUEL

FILTER

DRIVE PULLEY

ENGINE

CONTROL PANEL

ROTOR PULLEY

DIP

STICK

OIL FILTER

ALTERNATOR

STARTER

MOTOR

DIRECTIONAL

CONTROL

VALVE

RESERVE

TANK

TIMBERWOLF

TW 190TFTR

PAR S LOCA OR

BASIC WOODCHIPPING SAFE Y

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

AZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material can

move from side to side in the funnel with great force. If the material extends beyond the funnel,

the brash may push you to one side causing danger. Badly twisted brash should be trimmed

before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force. Always

wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.

WARNING

The chipper will feed material through on its own. To do this, it relies on sharp

blades both on the feed rollers and the chipper rotor. To keep the blades sharp,

only feed the machine with clean brushwood. DO NOT put muddy/dirty wood,

roots, potted plants, bricks, stones or metal into the chipper.

OPERA OR'S PERSONAL PRO EC IVE EQUIPMEN REQUIRED

Chainsaw safety helmet fitted

with mesh visor and

recommended ear defenders to

the appropriate specifications.

Work gloves with elasticated

wrist.

Close fitting heavy-duty

non-snag clothing.

Face mask if

appropriate.

DO NOT

wear rings, bracelets, watches,

jewellery or any other items that

could be caught in the material

and draw you into the chipper.

Steel toe cap safety boots.

TIMBERWOLF

TW 190TFTR

5SAFE WORKING

TIMBERWOLF

TW 190TFTR

SAFE WORKING

GENERAL SAFE Y MA ERS

D O ’ S A N D D O N ’ T S

DO NOT operate chipper unless available light is

sufficient to see clearly.

DO NOT use or attempt to start the chipper

without the feed funnel, guards and discharge unit

securely in place.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring while machine

is running.

DO NOT use the chipper inside buildings.

- to enter the machine, as damage is likely.

ALWAYS stop the chipper engine before making

any adjustments, refuelling or cleaning.

ALWAYS check rotor has stopped rotating and

remove chipper ignition key before maintenance

of any kind, or whenever the machine is to be left

unattended.

ALWAYS check the machine is well supported and

cannot move.

ALWAYS operate the chipper with the engine set

to maximum speed when chipping.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of feed

opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS operate the chipper in a well ventilated

area - exhaust fumes are dangerous.

BRICKS STRING CLOT PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

WARNING NEVER LEAVE CHIPPER ON A SLOPE UNATTENDED.

NOISE ES

MACHINE: W 190 F R

NO ES: ested chipping 120mm x 120mm corsican pine 1.5m in

length

TIMBERWOLF

TW 190TFTR

7SAFE WORKING

Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection

at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also

wear good quality ear protection.

95.2 dB

96.6 dB

95.1 dB95.6 dB

R= 4 metres

Guaranteed ound Power: 119dB (A)

99.9 dB

As required by Annex III of Directive 2000/14/EC “Noise Emission in the environment by equipment for use outdoors”.

R= 10 metres

98.9 dB

SAFE WORKING 8

TIMBERWOLF

TW 190TFTR

All Timberwolf TW 190TFTR machines have a full pre - delivery inspection before leaving the factory and

are ready to use. Read and understand this instruction manual before attempting to operate the

chipper. In particular, read pages 6-8 which contain important health and safety information and advice.

C AINSAW safety helmet fitted with visor

and recommended ear defenders to an

appropriate specification.

EAVY-DUTY gloves with elasticated wrist area.

CLOSE - FITTING heavy-duty non-snag clothing.

SAFETY footwear.

FACE MASK (if appropriate).

See page 6 for more detailed information.

Control Panel Diagram

Roller control box - is the control box above the feed opening of the chipper funnel. Its function is to control

the feed rollers. The feed rollers draw material into the machine. It does not control the main rotor.

RED SAFETY BAR = This is the large red bar that surrounds the feed tray and side of the feed

funnel. The bar is spring loaded and connected to a switch that will interrupt the power to the rollers.

The switch is designed so that it only activates if the bar is pushed to the limit of its travel. The rollers

stop instantly, but can be made to turn again by pressing either the GREEN FEED or BLUE REVERSE

control buttons.

RED SAFETY BAR TEST

To ensure the safety bar is always operational it must be activated once before each work

session. The rollers will not function until the bar is activated. This procedure must be

repeated each time the ignition is switched off.

GREEN BUTTON = Forward feed - Push the button once - this activates the rollers and will allow you

to start chipping (if the rotor speed is high enough).

RED BUTTON = Emergency stop - This button stops the rollers from feeding. It overrides all other

buttons or bars and will not allow the other buttons to function until it has been reset. To reset, pull out

until it returns to its original position. The forward and reverse buttons will now function.

BLUE BUTTON = Reverse feed - allows you to back material out of the rollers. The rollers will only turn

in reverse as long as you keep pressing the button. You do not have to press the STOP button before

pressing the GREEN FEED button to recommence feeding.

GREEN

FORWARD

FEED

PANEL

BLUE

REVERSE

FEED

PANEL

RED STOP FEED - EMERGENCY

STOP BUTTON

RED SAFETY BAR

Do not rely on the red bar to keep the rollers stationary if it is

necessary to clear or touch the rollers. Always switch off the

machine and remove ignition key before approaching the rollers.

DELIVERY

OPERA OR’S PERSONAL PRO EC IVE EQUIPMEN REQUIRED

MANUAL CON ROLS

WARNING DO NOT remove, jam, disable, bypass, override or otherwise

impede the effectiveness of the red safety bar.

TIMBERWOLF

TW 190TFTR

9OPERA ING INS RUC IONS

The chipper is designed to operate in either chipper or crawler mode, but not both at the same time.

C IPPING MODE

Power is available to the feed rollers. The cutting disc is rotating but the unit is stationary.

CRAWLER TRACK MODE

Power is available to the crawler tracks. The cutting disc is rotating but the feed rollers are stationary.

To switch between modes, a lever is operated. This is located on the driving control panel (see parts

locator on page 3). It is clearly marked.

When Track mode is selected the two track control valves may be operated. These have direct

control over the track relevant to the each side of the machine. They are proportional valves so

increased movement will result in increased track speed.

Tracking may be done at either high or low engine speed. Manoeuvring the machine in tight spaces

and while loading and unloading should be done with the engine on low speed.

TRACK

CHIP

The engine management unit controls the feed rate of the material going into the chipping chamber. If

the engine speed is below the predetermined level, the engine management unit will not allow the feed

rollers to work in the forward “infeed” direction, until the rotor speed rises above the predetermined

level. At this point the feed rollers will start turning without warning. The reverse function will operate

at any engine speed.

There are three ways of stopping the TW 190TFTR (Turbo) chipper in the event of an emergency.

STOPPING T E ROLLERS

-Activating the red safety bar will stop the rollers immediately. To restart the rollers, just push the green

forward button or blue reverse button.

-Pushing the red Emergency button on the roller control box will also stop the rollers immediately. The

button will stay in the “pushed in” position, and will require resetting (pulling out) before being able to

restart the roller functions.

STOPPING T E ENGINE

Should the entire machine need to be stopped in an emergency the red button on top of the engine guard

should be pushed. This will shut down the engine in the shortest possible time. The engine cannot be

restarted until the button is pulled out and the main ignition switch is turned off to reset the machine.

WARNING NEVER LEAVE CHIPPER ON A SLOPE UNATTENDED.

CRAWLER RACK CON ROLS

AU O CON ROLS

EMERGENCY S OPPING

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