Timberwolf TW190TR Bedienungsanleitung

CONTENTS

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS & SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3 & 4

SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General Safety Matters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Delivery 8

Operator’s Personal Protective Equipment Required 8

Manual Controls 8

Crawler Track Controls 9

Auto Controls 9

Emergency Stopping 9

Daily Checks Before Starting 10

Engine Controls 10

Starting the Engine 10

Controlling the Engine Speed 10

Stopping the Engine 10

Fuel Level Indicator 10

Before Using the Chipper 11

Starting to Chip 11

Chipping 11

Hydraulic Oil Thermometer / Oil Level Indicator 12

Discharge Controls 12

Blockages 12

SERVICE INSTRUCTIONS 13

Service Schedule 13

Safe Maintenance 14

Spares 14

Battery Removal and Maintenance 14

Change Hydraulic Oil and Filter 14

Change Blades 15

Check Fittings 16

Check Hoses 16

Tension Drive Belt 16

Tension Hydraulic Pump Belt 17

Grease the Top Roller Slide 17

Grease the Roller Drive and Bearing 17

Grease the Discharge Flange 17

Greasing Rotor Bearings 17

Engine Manufacturer’s Handbook 17

Track Base Maintenance-Safe Maintenance 18

Replacement of Oil in the Track Drive Unit 18

Draining the Oil in the Track Drive Unit 18

Reduction Unit Oil Types 18

Checking Track Tension 19

Track Loosening/Tightening Procedures 19

Checking the Rubber Tracks 20

Removing the Rubber Tracks 21

Installing the Rubber Tracks 21

Checking Sprocket Wear 21

WARRANTY STATEMENT 22

EC DECLARATION OF CONFORMITY CERTIFICATE 23

IDENTIFICATION PLATES 24

STICKERS 25 & 26

HYDRAULIC LAYOUT 27

CIRCUIT DIAGRAM 28

PARTS LISTS 31 - 49

3rd Nov 04

TIMBERWOLF 190TR

Thank you for choosing this Entec/Timberwolf brushwood chipper. Entec/Timberwolf

chippers are designed to give safe and dependable service if operated according to the

instructions.

Before using your new chipper, please take time to

read this manual which contains

IMPORTANT HEALTH AND SAFETY INFORMATION

and explains the chipper controls - failure to do so could result in:

- personal injury

- equipment damage

- damage to property

- a member of the general public becoming injured

This manual covers the operation and maintenance of the Timberwolf TW 190TR. All

information in this manual is based on the latest product information available at the

time.

All the information you need to operate the machine safely and effectively is contained

within pages 3 to 12. Ensure that all operators are adequately trained for operating

this machine especially with regard to safe working practices.

Entec's policy of constantly improving their products may involve major or minor

changes to the chippers or their accessories. Entec Industries reserves the right to

make changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production, in some cases

there may be minor discrepancies between the actual chipper and the text in this

manual.

The manual should be considered a permanent part of the

machine and should remain with it if the machine is resold.

!CAUTION or WARNING

Be aware of this symbol and where shown

carefully follow the instructions.

This caution symbol indicates important safety messages in this manual. When

you see this symbol be alert to the possibility of injury to yourself or others, and

carefully read the message that follows.

Always follow safe operating and maintenance practices

INTRODUCTION

Serial No. Location

The serial number can be

found on the CE plate

located above the engine

control panel.

The Timberwolf TW 190TR brushwood chippers are designed to chip solid

wood material up to 190mm in diameter. The maximum cross-section

hardwood for continuous feed is 28500 sq. mm.They are capable of chipping

over 5 tonnes of brushwood per hour.

1723 mm

DIMENSIONS

2360 mm

3107mm (2547mm with feed tray stowed)

1350 mm

PURPOSE OF MACHINE

Engine Type Kubota 4 Cyl. Diesel

Maximum Power 26 KW (35 HP)

Cooling Method Water Cooled

Overall Weight 1375 kilos

Starting Method Electric

Roller Feed Twin series hydraulic motors

Maximum Diameter Material 190mm (7.4")

Fuel Capacity 51 litres

Hydraulic Oil Capacity 21 litres

Material Processing Capacity 5 tonnes/hr

Fuel Type Diesel

Timberwolf TW 190TR Specification

fig 1.

TIMBERWOLF 190TR 2

TIMBERWOLF

PARTS LOCATOR 3

FEED FUNNEL

fig 2.

DISCHARGE

TUBE

DISCHARGE

BUCKET

STOP BAR

HYDRAULIC

OIL TANK

ROTOR

HOUSING

LIFTING EYE

ENGINE

GUARDS

ROLLER

CONTROLS

DISCHARGE

ADJUSTMENT

CONTROL

HYDRAULIC OIL

FILTER

EMERGENCY STOP

AIR INTAKE

TIMBERWOLF

DRIVING

CONTROLS

FEED TRAY

CRAWLER

TRACKS

THROTTLE

PARTS LOCATOR 4

fig 3.

BATTERY

FUEL TANK

FUEL PUMP

EXHAUST

FUEL FILTER

ROTOR

HYDRAULIC

PUMP

CUTTING

BLADES

TOP ROLLER

SLIDE

ROLLER

BOX

AIR

FILTER

IN-LINE FUEL

FILTER

DRIVE

PULLEY

ENGINE

CONTROL

PANEL

OIL

FILTER

ELECTRIC

VALVE

STARTER

MOTOR

ALTERNATOR DIP STICK

ROTOR PULLEY SENSOR

SAFE WORKING

OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Chainsaw safety helmet fitted

with visor and recommended

ear defenders to the

appropriate specifications

Loose fit,

Heavy-duty gloves.

Close fitting heavy-duty

non-snag clothing

Face mask if

appropriate.

DO NOT wear rings,

bracelets, watches, jewellery

or any other items that could

be caught in the material and

draw you into the chipper.

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. - Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

HAZARDOUS MATERIAL. Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material

can move from side to side in the funnel with great force. If the material extends beyond the

funnel the brash may push you to one side causing danger. Badly twisted brash should be

trimmed before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force.

Always wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g not road side.

WARNING

The Chipper will feed material through on its own. To do this, it relies on

sharp blades both on the feed rollers and the chipper rotor. To keep the

blades sharp, only feed the machine with clean brushwood.

DO NOT put muddy / dirty wood, roots, potted plants, bricks,

stones or metal into the chipper.

Safety Boots

SAFE WORKING

DO’S AND DONT’S

GENERAL SAFETY MATTERS

DO NOT use chipper unless available light is

sufficient to see clearly.

DO NOT use or attempt to start the chipper

without the feed funnel, belt guard, guards and

discharge unit securely in place.

DO NOT start the chipper running unless properly

guarded.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

Petrol is explosive!

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring whilst

machine is running.

- to enter the machine, as damage is likely.

BRICKS STRING CLOTH PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

ALWAYS stop the chipper engine before making

any adjustments, refuelling, or cleaning.

ALWAYS check machine has stopped rotating

and remove chipper ignition key before

maintenance of any kind, or whenever the

machine is to be left unattended.

ALWAYS check machine is well supported and

cannot move.

ALWAYS run with the engine set to maximum

speed.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of

feed opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS use chipper in a well ventilated area -

exhaust fumes are dangerous.

SAFE WORKING 7

MACHINE:

NOTES:

TW190TR

Tested Chipping 120mm x 120mm Corsican Pine 1.5m in length

NOISE TEST

Noise levels above 90dB (A) will be experienced at the working position. Wear ear protection

at all times to prevent possible damage to hearing. All persons within a 4 metre radius must

also wear good quality ear protection.

fig 4.

95.2 dB

96.6 dB

95.1 dB95.6 dB

R= 4 metres

Guaranteed Sound Power: 119dB (A)

99.9 dB

As required by Annex III of Directive 2000/14/EC “Noise Emission in the environment by equipment for use outdoors”.

R= 10 metres

98.9 dB

OPERATING INSTRUCTIONS 8

DELIVERY

All Timberwolf 190TR machines have a full pre - delivery inspection before leaving the factory and are

ready to use. Read and understand this instruction manual before attempting to operate the Chipper.

In particular, read pages 5-7 which contain important health and safety information and advice.

OPERATOR’S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

CHAINSAW safety helmet fitted with visor and

recommended ear defenders to an appropriate

specification.

HEAVY-DUTY gloves.

CLOSE - FITTING heavy-duty non-snag clothing.

SAFETY footwear.

FACE MASK (if appropriate).

MANUAL CONTROLS

GREEN

FORWARD

FEED

PANEL

BLUE

REVERSE

FEED

PANEL

RED STOP FEED -

EMERGENCY STOP BUTTON

RED STOP BAR

Control Panel Diagram

fig 5.

See page 5 for more detailed information.

Roller control box - is the control box above the feed opening of the chipper funnel. Its function is to control

the feed rollers. The feed rollers draw material into the machine. It does not control the main rotor.

RED STOP BAR = This is the large red bar that surrounds the feed tray and side of the feed funnel.

The bar is spring loaded and connected to a switch that will interrupt the power to the rollers. The

switch is designed so that it only activates if the bar is pushed to the limit of its travel. The rollers stop

instantly, but can be made to turn again by pressing either the GREEN FEED or BLUE REVERSE

control buttons.

GREEN BUTTON = Forward feed - Push the button once - this activates the rollers and will allow you

to start chipping (if the rotor speed is high enough).

RED BUTTON = Emergency stop - This button stops the rollers from feeding. It overrides all other

buttons or bars and will not allow the other buttons to function until it has been reset. Pull the button out to

reset, the forward and reverse buttons will now function.

BLUE BUTTON =Reverse feed - allows you to back material out of the rollers. The rollers will only

turn in reverse as long as you keep pressing the button. You do not have to press the STOP button

before pressing the GREEN FEED button to recommence feeding.

Do not rely on the red bar to keep the rollers stationary if it is

necessary to clear or touch the rollers. Always switch off the

machine and remove ignition key before approaching the rollers.

OPERATING INSTRUCTIONS 9

CRAWLER TRACK CONTROLS

The chipper is designed to operate in either chipper or crawler mode, but not both at the same time.

CHIPPING MODE

Power is available to the feed rollers. The cutting disc is rotating but the unit is stationary.

CRAWLER TRACK MODE

Power is available to the crawler tracks. The cutting disc is rotating but the feed rollers are

stationary.

To switch between modes, a lever is operated. This is located on the driving control panel (see

parts locator on page 3). It is clearly marked.

When Track mode is selected the two track control valves may be operated. These have direct

control over the track relevant to the each side of the machine. They are proportional valves so

increased movement will result in increased track speed.

Tracking may be done at either high or low engine speed. Manouvering the machine in tight spaces

and whilst loading and unloading should be done with the engine on low speed.

TRACK

CHIP

fig 6.

AUTO CONTROLS

The speed control unit controls the feed rate of the material going into the chipping chamber. If the

engine speed is below the predetermined level the speed control unit will not allow the feed rollers

to work in either forward or reverse until the rotor speed rises above the predetermined level, at which

point the feed rollers will start turning without warning.

There are two ways of stopping the TW 190TR chipper in the event of an emergency.

STOPPING THE ROLLERS

Pushing the red button on the roller control box will stop the rollers immediately. This action will not

allow any further material to be fed in until it is reset. The button will stay in the 'pushed in' position.

To reset the button and continue working the button must be pulled out.

STOPPING THE ENGINE

Should the entire machine need to be stopped in an emergency the red button on top of the engine

guard should be pushed. This will shut down the engine in the shortest possible time. The engine

cannot be restarted until the button is pulled out again to reset it.

EMERGENCY STOPPING

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