Timberwolf TW PTO/100G Bedienungsanleitung

CONTENTS

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS & SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3 & 4

SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General Safety Matters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Safe Transportation 8

Delivery 8

Operator’s Personal Protective Equipment Required 8

Hitching Up 8

Connecting PTO Shaft 9

Daily Checks Before Starting 9

Starting to Chip 9

Chipping 9

Blade Wear 10

Blockages 10

SERVICE INSTRUCTIONS 11

Service Schedule 12

Spares 12

Copper Ease Safety Information 12

Safe Maintenance 13

Check Fittings 13

Tension Drive Belts 13

Anvil Changing 13

Change Rotor Bearings 13

Change Blades 14

Change Gear Box Oil 14

Check Wheel Grease Points 14

Safe Lifting of the Chipper 14

WARRANTY STATEMENT 15

EC DECLARATION OF INCORPORATION CERTIFICATE 16

IDENTIFICATION PLATE 17

DECALS 17 & 18

PARTS LISTS 20 - 26

22nd Nov 2010

TIMBERWOLF PTO/100G

Thank you for choosing this Timberwolf brushwood chipper. Timberwolf chippers are

designed to give safe and dependable service if operated according to the instructions.

Before using your new chipper, please take time to

read this manual which contains

IMPORTANT HEALTH AND SAFETY INFORMATION

and explains the chipper controls. Failure to do so could result in:

- personal injury

- equipment damage

- damage to property

- a member of the general public becoming injured

This manual covers the operation and maintenance of the Timberwolf PTO 100G. All

information in this manual is based on the latest product information available at the

time.

All the information you need to operate the machine safely and effectively is contained

within pages 3 to 10. Ensure that all operators are adequately trained for operating

this machine, especially with regard to safe working practices.

Timberwolf's policy of constantly improving their products may involve major or minor

changes to the chippers or their accessories. Timberwolf reserves the right to make

changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production, there may be

minor discrepancies, in some cases, between the actual chipper and the text in this

manual.

The manual should be considered a permanent part of the

machine and should remain with it if the machine is resold.

CAUTION or WARNING

Be aware of this symbol and where shown,

carefully follow the instructions

This caution symbol indicates important safety messages in this manual. When

you see this symbol be alert to the possibility of injury to yourself or others, and

carefully read the message that follows.

Always follow safe operating and maintenance practices

INTRODUCTION

Serial No. Location

The serial number can be

found on top of the rotor

housing.

The Timberwolf PTO/100G brushwood chipper is designed to chip solid wood material including

timber branches, saplings and brushwood up to 100mm in diameter.

The Timberwolf PTO/100G brushwood chipper is required to be securely coupled to the pin hitch of

an 18 - 40hp compact tractor unit with 540rpm PTO when in use. Power from the attached compact

tractor unit is to be supplied to the chipper via PTO drive shaft.

1570 mm

DIMENSIONS

2180 mm

2460 mm

1000 mm

PURPOSE OF MACHINE

Power source Tractor PTO drive

PTO speed 540rpm

Overall weight 270kg

Type of feed Gravity

Maximum diameter material 100 mm (4”)

Material processing capacity 1 tonne/hr

Required engine power 18 - 40hp

TIMBERWOLF PTO/100G SPECIFICATION

TIMBERWOLF PTO/100G 2

1935 mm (with feed tray closed)

PARTS LOCATOR 3

FEED

FUNNEL

DISCHARGE

BUCKET

ROTOR

HOUSING

BELT

GUARD

TOW HEAD

PTO SHAFT

GUARD

PTO SHAFT

STAND

DISCHARGE

HANDLE

DISCHARGE

TUBE

DISCHARGE

CLAMPS

FRONT

SUPPPORT

PARTS LOCATOR 4

ROTOR

FAN SECTION (X2)

CUTTER BLADE (x2)

ROTOR DRIVE

PULLEY

REAR BEARING

FRONT BEARING

GEARBOX

BELTS

BREATHER PIPE

SAFE WORKING 5

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

HAZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material

can move from side to side in the funnel with great force. If the material extends beyond the

funnel, the brash may push you to one side causing danger. Badly twisted brash should be

trimmed before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force.

Always wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.

WARNING

The chipper will feed material through on its own. To do this, it relies on

sharp blades on the chipper rotor. To keep the blades sharp, only feed the

machine with clean brushwood. DO NOT put muddy/dirty wood, roots,

potted plants, bricks, stones or metal into the chipper. !

OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Chainsaw safety helmet

fitted with mesh visor and

recommended ear defenders

to the appropriate

specifications.

Work gloves with

elasticated wrist.

Close fitting heavy-duty

non-snag clothing.

Face mask if

appropriate.

DO NOT

wear rings, bracelets,

watches, jewellery or any

other items that could be

caught in the material and

draw you into the chipper.

Steel toe cap safety boots.

SAFE WORKING 6

GENERAL SAFETY MATTERS

DO NOT use chipper unless available light is

sufficient to see clearly.

DO NOT attempt to engage PTO without the

feed funnel, belt guard, guards and discharge unit

securely in place.

DO NOT operate the chipper unless properly

guarded.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when

refuelling.

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring while

machine is running.

DO NOT use the chipper inside buildings.

- to enter the machine, as damage is likely.

ALWAYS stop the tractor engine, remove ignition

key and disconnect the PTO shaft before making

any adjustments.

ALWAYS check machine has stopped rotating

and remove tractor ignition key before

maintenance of any kind, or whenever the

machine is to be left unattended.

ALWAYS check machine is securely coupled to

tractor pin hitch and on firm level ground.

ALWAYS run tractor engine at required speed to

acheive correct PTO speed.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of

feed opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS use chipper in a well ventilated area -

exhaust fumes are dangerous.

BRICKS STRING CLOTH PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

DO’S AND DON’TS



SAFE WORKING

MACHINE:

NOTES:

PTO/100G

TESTED CHIPPING GREEN CONIFER 25 MM-40 MM

103.0 dB

96.0 dB

1 METRE

90.5 dB 95.1 dB

99.0 dB

R= 4 metres

Noise levels between 80 and 103dBA will be experienced at the working position. Wear ear

defenders at all times to prevent possible damage to hearing. All persons within a 4 metre

radius must also wear good quality ear defenders.

NOISE TEST

OPERATING INSTRUCTIONS 8

SAFE TRANSPORTATION

THE PTO/100G chipper may be transported as a unit or with the feed funnel removed.

TAKE care when loading the PTO/100G as it is 268kg in weight.

STRAP the chipper down firmly before beginning a journey.

DELIVERY

All Timberwolf PTO/100G machines have a full pre - delivery inspection before leaving the factory and

are ready to use. Read and understand this instruction manual before attempting to operate the

chipper. In particular, read pages 5 -7 which contain important health and safety information and

advice.

OPERATOR’S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

HITCHING UP

The first time a tractor is fitted to the chipper the

correct length of tow beam needs to be set. The

length corresponds to the exact propeller shaft that is

to be used. Adjustment is made underneath the

chipper. Remove the M12 bolt from underneath the

chassis (1) and slide the bar until the desired length

is reached. Replace the bolt and tighten.

The PTO/100G is fitted with a pin type hitch. It is

suitable for use with a range of compact tractor with a

540rpm PTO output. The chipper tow head is fitted

onto the tractor coupling for use with a steel pin (1)

which is dropped through the hole. This should be

retained with an R clip (2) for security.

The front leg that keeps the chipper level and provides

support for the propeller shaft is movable. After

hitching to a tractor and fitting the prop shaft the bolt

(3) can be removed and the leg swung horizontal.

The bolt is then refitted in hole shown (4).

CHAINSAW safety helmet fitted with visor

and recommended ear defenders to an

appropriate specification.

HEAVY-DUTY gloves with elasticated wrist

area.

CLOSE - FITTING heavy-duty non-snag clothing.

SAFETY footwear.

FACE MASK (if appropriate).

See page 5 for more detailed information.

(not supplied)

ALWAYS ENSURE THE TRACTOR ENGINE IS TURNED OFF AND KEY REMOVED

FROM IGNITION BEFORE PERMORMING ANY ADJUSTMENTS TO CHIPPER

OPERATING INSTRUCTIONS 9

LOCATE the machine on firm level ground and correctly coupled to a tractor.

CHECK all guards are in place and PTO guard anti rotation chain is secured.

CHECK the discharge unit is pointing in a safe direction.

CHECK the feed funnel to ensure no objects are inside.

For parts location see diagrams on pages 3 & 4.

DAILY CHECKS BEFORE STARTING

STARTING TO CHIP

WARNING

Do not use or attempt to start the chipper without the protective guarding

and discharge unit securely in place. Failure to do so may result in personal

injury or loss of life.

CHECK that the chipper is running smoothly at correct PTO speed.

STAND to one side of the feed funnel when loading material.

PROCEED to feed material into the feed funnel (note do's and dont's).

CHIPPING

Wood up to 100 mm in diameter can be fed into the feed funnel. Enter it into the funnel butt end first.

Release the material before it engages the rotor. Some pieces of wood may move around significantly

while being chipped.

The wood will be drawn into the cutting blade quite quickly, be ready for this to happen. Stand well clear.

A piece of wood which is too tough or too large for the chipper will slow the engine down. When this

happens it is possible to hold back the branches that are being chipped and allow the engine to regain

its speed again.

If a piece of wood gets stuck in the funnel and it cannot be chipped due to its size or shape, it will need

to be removed. Trim the branch until it is a suitable shape for the chipper to accept.

CONNECTING PTO SHAFT

ALWAYS ENSURE THE TRACTOR IS TURNED OFF BEFORE FITTING OR REMOVING PROP SHAFT.

When fitting a PTO shaft it should always be remembered that 100 mm of overlap is required between

the two sections of the shaft. This is the minimum needed to ensure the shaft does not fail.

To connect the PTO shaft follow the instructions supplied with the shaft. The shaft should remain fitted

to the chipper at all times. It can be placed on the prop shaft support when the tractor is removed.

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