Timberwolf TW 150VTR Bedienungsanleitung

CONTENT

TIMBERWOLF

TW 150VTR

ection Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS & SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3

SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General Safety Matters - Do’s and Don’ts 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Delivery 8

Operator’s Personal Protective Equipment Required 8

Manual Controls 8

Crawler Track Controls 9

Auto Controls 9

Emergency Stopping 9

Daily Checks Before Starting 10

Engine Controls 10

Starting the Engine 10

Controlling the Engine Speed 10

Stopping the Engine 10

Before Using the Chipper 11

Starting to Chip 11

Chipping 11

Blockages 12

Removing the Funnel 12

Chassis Jacking Point 12

Discharge Controls 13

ydraulic oil level indicator 13

Fuel Level Indicator 13

Blade Wear 13

SERVICE INSTRUCTIONS 14

Service Schedule 15

Safe Maintenance 16

Engine Servicing 16

Spares 16

Safe Lifting & Securing down of the Chipper 16

Battery Removal and Maintenance 16

Copper Ease Safety Information 17

Battery Safety Information 17

Change ydraulic Oil and Filter 19

Check Fittings 19

Check oses 19

Change Blades 20

Tension Belts 21

Grease the Discharge Flange 21

Grease the Roller Spline and Bearing 21

Grease the Roller Box Slides 22

Greasing Rotor Bearings 22

Track Base Maintenance 22

Lubricate Variable Track Base Slides 22

Replace Oil in Track Drive Unit 23

Draining the Oil in the Track Drive Unit 23

Reduction Unit Oil Types 23

Checking the Rubber Tracks 23

Checking Track Tension 24

Track Loosening / Tightening Procedures 24

Removing the Rubber Tracks 25

Installing the Rubber Tracks 25

Checking Sprocket Wear 25

WARRANTY STATEMENT 26

EC DECLARATION OF CONFORMITY CERTIFICATE 27

IDENTIFICATION PLATES 28

DECALS 29

ELECTRICAL DETAILS 31

CIRCUIT DIAGRAM 32

HYDRAULIC LAYOUT 33

PARTS LISTS 34

25th July 2013

TIMBERWOLF

TW 150VTR

Thank you for choosing Timberwolf. Timberwolf chippers are designed to give safe and

dependable service if operated according to the instructions.

IMPORTANT HEALTH AND AFETY INFORMATION

Before using your new chipper, please take time to read this manual. Failure to do

so could result in:

- PERSONAL IN URY

- EQUIPMENT DAMAGE

- DAMAGE TO PROPERTY

- 3RD PARTY IN URIES

This manual covers the operation and maintenance of the Timberwolf TW 150VTR. All

information in this manual is based on the latest product information available at the time

of purchase.

All the information you need to operate the machine safely and effectively is contained

Ensure that all operators are properly trained for operating this machine, especially

safe working practices.

Timberwolf's policy of regularly reviewing and improving their products may involve major

or minor changes to the chippers or their accessories. Timberwolf reserves the right to

make changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production there may be, in

some cases, minor discrepancies between the actual chipper and the text in this manual.

The manual should be considered an important part of the

machine and should remain with it if the machine is resold.

CAUTION or WARNING

BE AWARE OF THI YMBOL AND WHERE

HOWN, CAREFULLY FOLLOW

THE IN TRUCTION .

This caution symbol indicates important safety messages in this manual.

When you see this symbol, be alert to the possibility of injury to yourself

or others and carefully read the message that follows.

ALWAY FOLLOW AFE OPERATING AND MAINTENANCE PRACTICE

INTRODUCTION

TIMBERWOLF

TW 150VTR

Designed to chip solid wood material up to 150mm in diameter and

capable of chipping up to 4 tonnes of brushwood per hour.

TIMBERWOLF TW 150VTR PECIFICATION

Engine type Kubota 4-cylinder diesel

Maximum power 26kW (35hp)

Cooling method Water cooled

Overall weight 1080kg

Starting method Electric

Roller feed Twin series hydraulic motors

Maximum diameter material 150 mm (6")

Fuel capacity 18 litres

ydraulic oil capacity 15 litres

Material processing capacity 4 tonnes/hr

Fuel type Diesel

The Timberwolf TW 150VTR

TIMBERWOLF

TW 150VTR WITH

LOW FUNNEL

TW 150VTR WITH

HIGH FUNNEL

TIMBERWOLF

Variable

Track Width

700-1100 mm

Variable

Track Width

700-1100 mm

DIMEN ION

Serial No. Location

The serial number can be

found on the identification plate

located on the chassis beam.

2300 mm, (1575 mm with discharge removed)

2300 mm, (1588 mm with discharge removed)

Funnel width

1265 mm

Funnel width

1265 mm

2775 mm

3122 mm (2479 with feed tray folded).

TW 150VTR

SAFETY BAR

FUNNEL

DISCHARGE

BUCKET

DISCHARGE

TUBE

CLAMP NUTS

HOSE GUARD

(BATTERY ACCESS)

ROLLER

BOX COVER

SIDE

PANELS

HYDRAULIC OIL

FILTER

ROTOR

HOUSING

THROTTLE

LEVER

EMERGENCY

STOP

DRIVING

CONTROL

PANEL

TIMBERWOLF

TW 150VTR WITH HIGH FUNNEL

FUNNEL

FEED

TRAY

SAFETY BAR

CONTROL BOX

LOWER

SAFETY BAR

TIMBERWOLF

TW 150VTR

CONTROL BOX

PART LOCATOR

TW 150VTR

BATTERY

FUEL TANK

ENGINE

BLOCK

ROTOR

FAN

ROTOR PULLEY

DRIVE

PULLEY

BELT

TENSION

AD USTER

FUEL PUMP

EXHAUST

FUEL

FILTER

DIP STICK

OIL

FILTER

ALTERNATOR

CONTROL

PANEL

STARTER

MOTOR

RADIATOR

AIR FILTER

HYDRAULIC

PUMP

DIRECTIONAL

CONTROL VALVE

HYDRAULIC

OIL TANK

ROLLER BOX

TOP SLIDE

RESERVE

TANK

TIMBERWOLF

TW 150VTR

PART LOCATOR

TIMBERWOLF

TW 150VTR

BA IC WOODCHIPPING AFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

AZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material can

move from side to side in the funnel with great force. If the material extends beyond the funnel,

the brash may push you to one side causing danger. Badly twisted brash should be trimmed

before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force. Always

wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.

WARNING

AFE WORKING

The chipper will feed material through on its own. To do this, it relies on sharp

blades both on the feed rollers and the chipper rotor. To keep the blades sharp,

only feed the machine with clean brushwood. DO NOT put muddy/dirty wood,

roots, potted plants, bricks, stones or metal into the chipper.

OPERATOR' PER ONAL PROTECTIVE EQUIPMENT REQUIRED

Chainsaw safety helmet fitted

with mesh visor and

recommended ear defenders to

the appropriate specifications.

Work gloves with elasticated

wrist.

Close fitting heavy-duty

non-snag clothing.

Face mask if

appropriate.

DO NOT

wear rings, bracelets, watches,

jewellery or any other items that

could be caught in the material

and draw you into the chipper.

Steel toe cap safety boots.

TIMBERWOLF

TW 150VTR

AFE WORKING

GENERAL AFETY MATTER

D O ’ S A N D D O N ’ T S

DO NOT operate chipper unless available light is

sufficient to see clearly.

DO NOT use or attempt to start the chipper

without the feed funnel, guards and discharge unit

securely in place.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring while machine

is running.

DO NOT use the chipper inside buildings.

- to enter the machine, as damage is likely.

ALWAYS stop the chipper engine before making

any adjustments, refuelling or cleaning.

ALWAYS check rotor has stopped rotating and

remove chipper ignition key before maintenance

of any kind, or whenever the machine is to be left

unattended.

ALWAYS check the machine is well supported and

cannot move.

ALWAYS operate the chipper with the engine set

to maximum speed when chipping.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of feed

opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS operate the chipper in a well ventilated

area - exhaust fumes are dangerous.

BRICKS STRING CLOT PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

WARNING NEVER LEAVE THE CHIPPER ON A SLOPE UNATTENDED.

TIMBERWOLF

TW 150VTR

Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection

at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also

wear good quality ear protection.

AFE WORKING

NOI E TE T

MACHINE: TW 150VTR

NOTE : Tested chipping 120mm x 120mm corsican pine 1.5m in

length

93.8 dB

95.3 dB

97.9 dB96.3 dB

R= 4 metres

Guaranteed ound Power: 119dB (A)

102.6 dB

96.8 dB

As required by Annex III of Directive 2000/14/EC “Noise Emission in the environment by equipment for use outdoors”.

R= 10 metres

All Timberwolf TW 150 TR machines have a full pre - delivery inspection before leaving the factory and

are ready to use. Read and understand this instruction manual before attempting to operate the

chipper. In particular, read pages 5-7 which contain important health and safety information and advice.

C AINSAW safety helmet fitted with visor

and recommended ear defenders to an

appropriate specification.

EAVY-DUTY gloves with elasticated wrist area.

CLOSE - FITTING heavy-duty non-snag clothing.

SAFETY footwear.

FACE MASK (if appropriate).

See page 5 for more detailed information.

DELIVERY

OPERATOR’ PER ONAL PROTECTIVE EQUIPMENT REQUIRED

MANUAL CONTROL

OPERATING IN TRUCTION 8

TIMBERWOLF

TW 150VTR

GREEN

FORWARD

FEED

PANEL

BLUE

REVERSE

FEED

PANEL

RED STOP FEED -

EMERGENCY STOP BUTTON

RED SAFETY BAR

Roller control box - is the control box above the feed opening of the chipper funnel. Its function is to control

the feed rollers. The feed rollers draw material into the machine. It does not control the main rotor.

RED SAFETY BAR = This is the large red bar that surrounds the sides and top of the feed funnel (sides

and bottom on high funnel). The bar is spring loaded and connected to a switch that will interrupt the

power to the rollers. The switch is designed so that it only activates if the bar is pushed (pushed or

pulled...low funnel only) to the limit of its travel. The rollers stop instantly, but can be made to turn again

by pressing either the GREEN FEED or BLUE REVERSE control buttons.

LOW SAFETY BAR = An additional safety bar is located along the bottom of the low funnel. This is

linked directly to the main bar, and will stop the rollers if pushed only. Pulling this bar will only move it

into its ‘stowed’ (up) position.

GREEN BUTTON = Forward feed - Push the button once - this activates the rollers and will allow you

to start chipping (if the rotor speed is high enough).

RED BUTTON = Emergency stop - This button stops the rollers from feeding. It overrides all other

buttons or bars and will not allow the other buttons to function until it has been reset. Pull the button out to

reset, the forward and reverse buttons will now function.

BLUE BUTTON = Reverse feed - allows you to back material out of the rollers. The rollers will only turn

in reverse as long as you keep pressing the button. You do not have to press the STOP button before

pressing the GREEN FEED button to recommence feeding. NOTE: This reverse function will work

even if the safety bar is pushed or pulled.

Do not rely on the red bar to keep the rollers stationary if it is

necessary to clear or touch the rollers. Always switch off the

machine and remove ignition key before approaching the rollers.

Control Panel Diagram

TIMBERWOLF

TW 150VTR

9OPERATING IN TRUCTION

The chipper is designed to operate in either chipper or crawler mode, but not both at the same time.

C IPPING MODE

Power is available to the feed rollers. The cutting disc is rotating but the unit is stationary.

CRAWLER TRACK MODE

Power is available to the crawler tracks. The cutting disc is rotating but the feed rollers are stationary.

To switch between modes, a lever is operated (see diagram below). This is located on the driving

control panel (see parts locator on page 3). It is clearly marked.

When Track mode is selected the two track control valves may be operated. These have direct

control over the track relevant to each side of the machine. They are proportional valves, so increased

movement will result in increased track speed.

Tracking may be done at either high or low engine speed. Manoeuvring the

machine in tight spaces and while loading and unloading should be done with

the engine on low speed. TRACK

CHIP

The engine management unit controls the feed rate of the material going into the chipping chamber. If the

engine speed is below the predetermined level, the engine management unit will not allow the feed rollers

to work in the forward feed direction, until the rotor speed rises above the predetermined level. At this

point the feed rollers will start turning without warning. The reverse function will work at any speed.

There are three ways of stopping the TW 150VTR chipper in the event of an emergency.

STOPPING T E ROLLERS

-Activating the red safety bar will stop the rollers immediately. To restart the rollers, just push the green

forward button or blue reverse button.

-Pushing the red Emergency button on the roller control box will also stop the rollers immediately. The

button will stay in the “pushed in” position, and will require resetting (pulling out) before being able to

restart the roller functions.

STOPPING T E ENGINE

Should the entire machine need to be stopped in an emergency, the red button on top of the engine

guard should be pushed. This will shut down the engine in the shortest possible time. The engine

cannot be restarted until the button is pulled out and the main ignition switch is turned off to reset the

machine.

NOTE: Ensure low safety bar on

low funnel is rotated into the ‘stowed’

(up) position prior to tracking to

avoid damage to the bar.

AUTO CONTROL

EMERGENCY TOPPING

WARNING NEVER LEAVE THE CHIPPER ON A SLOPE UNATTENDED.

Tracks

out

Tracks

For machines fitted with variable tracks, track width adjustment is only possible

with the track/chip control in the chip position. Track adjust handle is spring loaded

to the middle (see diagram, right). The more you move the handle, the more the

tracks adjust. To move the tracks outward, move the track adjust handle up. To

bring tracks inward, move the track adjust handle down.

CRAWLER TRACK CONTROL

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