Town & Country Fireplaces TCVT.WSPVB1 Bedienungsanleitung

OPTIONAL

VERTICAL OR

HORIZONTAL

POWER VENT KIT

TCVT.WSPVB1

INSTALLATION AND

OPERATING

INSTRUCTIONS

091009-12 TCVT.WSPVB1 5056.425213

5 x 8 Pipe

(Simpson Duravent)

(Secure Vent)

(Selkirk Direct-temp)

NOT SUPPLIED

IMPORTANT:

THESE INSTRUCTIONS ARE TO REMAIN

WITH THE APPLIANCE INSTRUCTIONS

These instructions are supplementary to the Installation and

Operating Instructions supplied with the replace and should

be kept together. Refer to the Installation and Operating

Instructions for proper gas supply, safety requirements and

operating instructions

Power Vent Terminal

(TCVT.502461)

Vent Adaptor

(5096.814)

Simpson

Duravent #1247

wall thimble

NOT SUPPLIED

VENTING CONFIGURATIONS

Maximum vent length is 110 ft

plus six 90-degree elbows or

combination of other elbows

equaling 90-degrees, with a

maximum 66 foot vertical rise.

Minimum vent length is 4 ft

plus one 90-degree elbow.

The vent can be installed

with any combination of rise

and run between the gures

including up to 3 ft below

the unit. Ensure vent pipe is

properly supported.

Maximum combined

vertical & horizontal

venting -

110 ft plus six

90-degree elbows.

Vertical Application must use TCVT.PVVCA Box in

conjunction with this kit

4 ft min. 6 ft min.

Maximum

vertical of 66 ft

Min. venting - 4 ft plus

one 90-degree elbow

3 ft below unit (Max) to

centerline of vent pipe

Fig. #1

Max Pipe

Length

2 TCVT.WSPVB1 091009-12

Contents of Power Vent Kit

Power Vent Installation

Locate the replace as per the main instructions supplied.

Make the following modications to add the components used with the Power Vent Kits. This Kit can only be used in

conjunction with the Town and Country WS replaces. This installation must conform with local codes or, in the absence

of local codes, with the Natural Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code,

CSA B149.1. This appliance must be electrically grounded in accordance with local codes or, in the absence of local

codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.

MINIMUM CLEARANCES TO

COMBUSTIBLE

Vertical vent pipe:

1.5 in. (38mm)

Horizontal vent pipe:

Top 1.5 in. (38mm)

Sides 1.5 in. (38mm)

Bottom 1.5 in. (38mm)

All other clearances are as

per the replace installation

instructions. Fig. #1a

WALL TERMINATION VENTING CHART

49” 0” 110 feet 4 feet

57” 12” 109 feet 3 feet

65” 24” 108 feet 2 foot

Min Pipe

Length

A B C

Pipe

Length

Min.

Rise

ITEM PART No. DESCRIPTION QTY. ITEM PART No. DESCRIPTION QTY.

1 TCVT.502461 Power Vent Terminal 1 5 5027.15 Pressure Switch 1

2 5096.814 Venting Adaptor 1 6 8240 Tubing, TYSC-516316-100 1

3 TCVT.50271C2 Pressure Switch Wiring 1 7 Hose Clamp 1

4 8271 Pressure Switch Bracket 1 8 5093.02 Hose Clamp 1

9 TCVT.507156C PV Module Switch Wire 1

091009-12 TCVT.WSPVB1 3

Fig. # 2 VENT TERMINAL MINIMUM

CLEARANCES

A= clearances above grade, veranda, porch, deck, or balcony [*

12 inches (30 cm) minimum]

B= clearance to window or door that may be opened [* 12

inches (30 cm) minimum]

C= clearance to permanently closed window [minimum 12

inches (30 cm) recommended to prevent condensation on

window]

D= vertical clearance to ventilated soffit located above the ter-

minal within a horizontal distance of 2 feet (60 cm) from the

edge of the terminal [12 inches (30 cm) minimum]

E= clearance to unventilated soffit [12 inches (30 cm) minimum]

F= clearance to outside corner [6 inches (15 cm) minimum]

G= clearance to inside corner [6 inches (15 cm) minimum]

H= * not to be installed above a meter/regulator assembly within

3 feet (90 cm) horizontally from the center-line of the regula-

tor

I= clearance to service regulator vent outlet [* 6 feet (1.8 m)

minimum]

J= clearance to nonmechanical air supply inlet to building or

the combustion air inlet to any other appliance [* 12 inches

(30 cm) minimum]

K= clearance to a mechanical air supply inlet [* 6 feet (1.8 m)

minimum]

L= ^ clearance above paved side-walk or a paved driveway

located on public property [* 7 feet (2.1 m) minimum]

M= clearance under veranda, porch, deck, or balcony

[12 inches (30 cm) minimum**]

^ a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and

serves both dwellings*

** only permitted if veranda, porch, deck, or balcony is fully open on a minimum of 2 sides beneath the oor*

* as specied in CGA B149 Installation Codes, Note: local Codes or Regulation may require different clearances

* for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1

AIR SUPPLY INLET

VENT TERMINAL GAS METER

FIXED

CLOSED

FIXED

CLOSED

OPEN-

ABLE

OPEN-

ABLE

INSIDE

CORNER

DETAIL

AREA WHERE TERMINAL

IS NOT PERMITTED

4 TCVT.WSPVB1 091009-12

1. Locate the power vent termination following the clearance

to combustible table, venting conguration diagram (Fig. #1 &

1a), and terminal location diagram (Fig. #2).

2. Cut and frame an 11” x 11” opening. The centre of

the square hole should line up with the centre line of the

horizontal pipe.

3. Install the Simpson Duravent (or equivalent) Wall thimble,

part number 1247 (not supplied with kit) in the opening

to retain any insulation in the wall and maintain proper

clearances. If the wall being penetrated is constructed of

noncombustible material only (i.e.. Masonry block or concrete)

the wall thimble is not required and a hole with zero clearance

is acceptable. (8” hole)

4. Attach the terminal to the outside wall. Ensure that the

terminal is the right way up and that only the outer anges that

are used to secure the terminal to the building are covered by

the exterior wall or siding. (Fig.#3) Note: No other part of the

terminal can be recessed into the exterior wall or siding.

5. Attach the vent adaptor directly to the appliance with three

screws. Note: The inner pipe does not need to be sealed.

(Fig. #4)

6. Connect the high temperature silicone tube to the pressure

tap on the adaptor, secure with the hose clamp provided and

route the tube through any hole back to control box. (Fig.

#4) Tube may touch unit and be trimmed if required. Note:

Ensure that there are no blockages in this tube, as this

will cause the control to malfunction.

7. Run the required Simpson Duravent GS / Secure Vent

/ Selkirk Direct-temp pipe from the adaptor to the terminal

assembly. Assemble as per the vent pipe manufacturer’s

instructions.

Horizontal (Side wall) Venting

This kit uses either Simpson Duravent GS direct vent pipe, Secure Vent direct vent pipe or Selkirk Direct-temp

vent pipe with a 5” inner pipe and an 8” outer pipe. For part numbers see the table of venting components on

page 11 of this manual.

Fig.#4

Fig.#3

Blower

Outlet

Finished

Wall

Power Vent

Terminal

PRESSURE

TAP

Power Vent Adaptor. Part # 5096.814

MUST BE INSTALLED AT THE UNIT

Secure with three screws

Seal not required

Wall Thimble

(Not Supplied)

CAUTION: The vent restrictor must be fully

open for proper operation.

091009-12 TCVT.WSPVB1 5

Vertical (Through Roof) Venting

This kit uses either Simpson Duravent GS direct vent pipe, Secure Vent direct vent pipe or Selkirk Direct-

temp vent pipe with a 5” inner pipe and an 8” outer pipe. For part numbers see the table of venting

components on page 11 of this manual.

Vertical installations must use the optional TCVT.PVVCA vertical adaptor box in conjunction with this kit. The vertical

adaptor box can only be installed on a at surface. Sloped surfaces require the construction of a chase which provides the

minimum interior, square opening of 11” x 11” for the venting and wiring to pass through. Flat roofs may require a chase

depending on local codes and roof construction. (If in doubt check with local inspector)

The terminal must be located in accordance with the clearances outlined in Fig. #1 and 2.

All part numbers in the following section are shown in Fig.

#5.

1. Place the ashing (Part A) onto the chase and seal

using silicone.

2. Put a bead of silicone on the underside of the vertical

standoff (Part B) and place it on top of the ashing. Align

the eight holes and secure both parts to the chase using

eight #8 x 1 1/2” screws provided.

3. Install the drip shield (Part C) onto the top of the vertical

standoff using a bead of silicone between the two. Do not

screw this part in place.

4. Bring the 14-2 electrical wire (not supplied) up through

the holes in both the ashing and the drip shield leaving at

least 12” of excess wire above the drip shield.

5. IMPORTANT: Attach an appropriate length(s) of the

vent to the power vent terminal, sufficient to pass through

the chase.

NOTE: DO NOT CONNECT AN ADJUSTABLE LENGTH

VENT PIPE TO THE TERMINAL.

6. Seal the connection of the rst length of pipe at the

terminal and any other pipe to pipe joint by both screwing

and taping the outside joint using high temperature foil

tape.

7. Remove the junction box cover. (Part D)

8. Remove and discard the exhaust shield. (Part E)

9. Apply a bead of silicone on the bottom ange of the

power vent terminal (TCVT.WSPVB1)

10. Slide the vent through the drip shield and at the same

time thread the electrical lead through the hole in the

bottom of the terminal.

11. With the power vent terminal resting on the drip shield,

align the eight holes in each of the vertical standoff, the

drip shield and the power vent terminal and then screw

them together using the eight #8 x 1/2” stainless screws

provided.

12. Join the 14-2 wire lead to the blower wires using

the appropriate connectors and attach the ground wire.

Reinstall the junction box cover.

13. Install the vertical rain cap (Part F) over the power vent

blower. ALIGN THE EXHAUST OUTLET ON THE POWER

VENT TERMINAL WITH THE EXHAUST PORT ON THE

VERTICAL RAIN CAP.

14. Secure the vertical rain cap to the power vent blower

with the remaining eight #8 x 1/2” stainless screws.

NOTE:

THERE ARE NO PILOT HOES IN THE BASE OF THE

POWER VENT TERMINAL. 1/8” DIAMETER PILOT

HOLES SHOULD BE DRILLED USING THE HOLES IN

THE VERTICAL RAIN CAP AS A GUIDE.

DO NOT SILICONE THE VERTICAL RAIN CAP TO

THE POWER VENT TERMINAL AS IT NEEDS TO BE

REMOVABLE FOR SERVICING.

15. Attach the vent adaptor directly to the appliance with

three screws provided. (Fig. #4)

16. Connect the high temperature silicone tube to the

pressure tap on the adaptor, secure with the hose clamp

provided and route the tube through any hole back to

control box. (Fig. #4) Tube may touch unit and be trimmed

if required. Note: Ensure that there are no blockages in

this tube, as this will cause the control to malfunction.

17. Run the required Simpson Duravent GS / Secure Vent

/ Selkirk Direct-temp pipe from the adaptor to the terminal

assembly. Assemble as per the vent pipe manufacturer’s

instructions.

Installation:

CAUTION: The vent restrictor must be fully

open for proper operation.

18.000 11.000 11.000 18.000

Part E

Exhaust Shield

- DISCARD -

Part D

Junction Box Cover

Power Vent

TCVT.PVB

Part F

Vertical Rain Cap

TCVT.8074

Part C

Drip Shield

Part B

Vertical Standoff

Part A

Flashing

Site Fabricated Chase

MUST ALIGN

#8 x 1/2" S.S.

(16 Required)

#8 x 1-1/2" S.S.

(8 REQUIRED)

NOTE: Holes to

secure rain cap are

not predrilled

SILICONE ALL

CONNECTING FACES

14-2 Wire w/ Ground

Final Installation Height: 21"

6 TCVT.WSPVB1 091009-12

Fig. #5

Vertical (Through Roof) Venting

091009-12 TCVT.WSPVB1 7

ACCESS PANEL

Fig. #10

SPADE CONNECTORS IN BLACK

WIRE LOOP

Fig. #13

Fig. #11

SUPPLIED WIRES TO

CONNECT TO BLACK

WIRE ON MODULE

HOT WIRE

FROM BLOWER

HOT WIRE FROM

120V SUPPLY

ORANGE WIRE

FROM MODULE

TO VALVE

Fig. #12

Control System Connections

The gas control system is located on the right hand side of

the rebox behind an access panel and the decorative brick

panel.

1) Remove right side rebox panel if already installed.

2) Remove access panel using care not to damage gasket.

(Fig. #10)

3) Locate and disconnect the spade connectors in the black

wire loop on the right side of the module and in the orange wire

running from the module to the socket on the valve labelled

“pilot”. (Fig. # 11 and 12)

4) Using the wires provided, connect the 120V “hot” supply

wire to one of the black wires from the control module. Then

connect the “hot” wire from the power vent blower to the other

black wire on the control module. The module acts as a switch

to turn on the power vent blower. (Fig. #13) (Also see wiring

diagram on Pg. 9)

This power vent system can only run on

115 V AC. Before operating the unit, the

battery backup located behind the wall

switch receiver must be removed.

8 TCVT.WSPVB1 091009-12

5) Connect the pressure switch pig tails to

the orange wire. (Fig. # 14 & 15)

6) Attach the silicone tube from the vent

adapter pressure tapping to the low side

of the switch. (Fig. # 14 & 15)

Caution: Connect the switch prior to

securing. In the case of accidentally

dropping the switch between the control

box and rebox it can still be easily

retrieved with the wires.

7) Secure the pressure switch to the control

box using the 2 screws provided with this

kit. (Fig. # 15A)

WARNING:This switch must be installed

in a vertical position and will not function

if installed otherwise. (Fig. 15B)

Fig. # 14

PRESSURE

SWITCH

ORANGE WIRE

Fig. #15

Fig. #15A

LOW SIDE

OF SWITCH

Fig. #15B

8) Continue with installation and reassemble

all of the parts previously removed.

WARNING: Both the control box shield

and access panel must be reinstalled

after conversion\installationor servicing

has been completed.Failure to do so will

overheat and cause premature failure of

the control system.

115 Volt

60 Hz

1.8A

Power Vent Fan

Pressure

Switch

AC Adaptor

Electrical box inside

Control Compartment

Gas

Valve

Module

Wall Switch Receiver

Pull connectors apart

to connect to power vent

White

Green

White

Orange

Black

Red

120 Volt Hot wire (Black)

120 Volt Common wire (White)

1/4” Male

Connector

1/4” Male

Connector

1/4” Male

Connector

1/4” Male

Connector

1/4” Female

Connector

1/4” Female

Connector

1/4” Female

Connector

1/4” Female

Connector

Wiring the Power Vent Kit provided by Town & Country

Communication wires

Main

Pilot

Low pressure side

egnarO

Pressure switch

wire (Supplied)

Power Vent switch

wire (Supplied)

kcalB

STANDARD AWG 14-2 WIRE

OR EQUIVALENT (NOT SUPPLIED)

091009-12 TCVT.WSPVB1 9

Wiring Diagram

10 TCVT.WSPVB1 091009-12

REPLACEMENT PARTS

ITEM PART NUMBER DESCRIPTION QTY ITEM PART NUMBER DESCRIPTION QTY

1 8240 TUBE, 5/16” OD, 1/16” THICK 1 20 INSIDE COVER 1

2 BLOWER POWER VENT 1 21 EXHAUST SHIELD 1

*3 5027.15 PRESSURE SWITCH 1 22 SECONDARY RAIN SHIELD 2

*4 3/8” STRAIN RELIEF 2 23 JUNCTION BOX 1

5 #8 x 1/2” PAN HD SKT 18.8 STAINLESS STEEL 46 24 TOP COVER 1

6 ID x .379 OD x .062 THK 2 25 EXHAUST SCREEN 1

7 1/4 MED LOCKWASHER 18.8 SS 5 26 FLASHING 1

8 STANDARD 18-8 SS, #8 FLAT WASHER 6 27 OUTLET AIR CHANNEL 1

9 SP100 .25 x .75 AK 4 28 DRIP SHIELD 1

10 SCREW, #8-32 x1 1/4 RND HD 4

*11 #8-32 x5/16 PAN QUADREX 1 30 VENT COLLAR 1

12 HEX NUT, STAINLESS 18-8 PLAIN 4 31 VENT EXHAUST ASSEMBLY 1

13 1/4-20 x1/2 NC GR 5 HEX C/S PLTD 5 32 VERTICAL RAIN CAP, TCVT 1

14 5096.814 VENTING ADAPTER 1 33 VERTICAL STANDOFF 1

15 1/4” LDF PAPER 1 34 BLOWER WIRING 1

16 35 TCVT.50271C2 PRESSURE SWITCH WIRING 1

*17 BUSHING, SHORTY B625 500 2 36 TCVT.507156C PV MODULE SWITCH WIRE 1

18 SIDE COVER, RIGHT 1

19 SIDE COVER, LEFT 1

* NOT SHOWN

ITEM 35 AND 36 ARE USED WITH SERIES “C” FIREPLACES ONLY

ITEMS NOT SOLD SEPARATELY ITEMS 37 AMD 38 ARE UED ON SERIES “B” FIREPLACES ONLY

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