Town & Country Fireplaces TCWS.54NG03C2 Bedienungsanleitung

230911-12 5056.42521032 TCWS.54NG03C2

TCWS.54NG03C2

BLACK DIAMOND

BURNER KIT

INSTRUCTIONS

PART# TCWS.54NG03C2

For Model: TCWS54

Series: C2

These instructions are supplementary to the Installation

and Operating Instructions supplied with the replace

and should be kept together. Refer to the Installation

and Operating Instructions for proper gas supply, safety

requirements and operating instructions.

IMPORTANT:

THESE INSTRUCTIONS ARE TO REMAIN

WITH THE HOMEOWNER

TCWS.54NG03C2 230911-12

Contents of Package

020611-12 5056.42521032 TCWS.54NG03C2

TCWS.54NG03C2

BLACK DIAMOND

BURNER KIT

INSTRUCTIONS

PART# TCWS.54NG03C2

For Model:TCWS54

Series: C2

These instructions are supplementary to the Installation

and Operating Instructions supplied with the replace

and should be kept together. Refer to the Installation

and Operating Instructions for proper gas supply, safety

requirements and operating instructions.

IMPORTANT:

THESE INSTRUCTIONS ARETO REMAIN

WITH THE HOMEOWNER

1 BURNER TRAY

2 5 LB GLASS MEDIA

2 BURNER ASSEMBLIES

1 INSTRUCTION PACK

TCWS.54NG03C2 230911-12

If converting to propane see

conversion instructions on page #5

before proceeding.

Install panels according to the

TCWS.54CE2 Installation and

Operating manual prior to burner

installation. (Page 23)

1. Install the right burner by laying into

location trough and sliding to the right

to engage the venturi tube over the

orice. Repeat with left burner. (Fig.

#1)

NOTE: check air shutter for correct fuel

setting before proceeding further. Both

burner shutters are to be set the same,

fully closed for natural gas. 13/64 (0.2)”

open for LP.

CAUTION:The burners should be tightly

butted up against each other at the center

to ensure correct operation.

2. Tilt the burner tray into the unit and place

on top of the manifold brackets(Fig.#2).

Attach pilot to burner tray. Be sure pilot

is attached to burner support rail with

screw in rst hole position.

(Fig. #2a)

3. Secure the burner tray to manifold

brackets using eight screws(Fig. #3).

Black Diamond Burner Installation

FIRST HOLE POSITION

Fig #2

Fig #3

Fig #1

Fig #2a

TCWS.54NG03C2 230911-12

4. Place glass media into the burner

tray and brush smooth so that a

very light layer covers the burners.

(Fig. #4)

NOTE: Too much glass media will

cause sooting and improper ame

pattern.

5. Place rear porcelain trim, wide

edge, against the back panel and

press down over the pre-bent tabs

on the burner tray. (Fig. #5)

6. Place the front porcelain trim so

that it rests on the front shelf of

the rebox and is snug against the

rebox frame.

Ensure that the wide edge of the

trim is against the rebox frame.

(Fig. #6 & 7)

WIDE EDGE TO FRONT OF

FIREPLACE WITH FRONT

TRIM, TO THE REAR OF THE

FIREBOX FOR REAR TRIM.

Fig #6

Fig #7

Fig #4

Fig #5

TCWS.54NG03C2 230911-12

WARNING

This conversion kit

shall be installed by a

qualied service agency

in accordance with the

manufacturer's instructions

and all applicable codes

and requirements of

the authority having

jurisdiction.

If the information in these

instructions is not followed

exactly, a re, explosion

or production of carbon

monoxide may result

causing property damage,

personal injury or loss of

life.

The qualied service

agency is responsible for

the proper installation of

this kit.

The installation is not

proper and complete

until the operation of the

converted appliance is

checked as specied in the

manufacturer's instructions

supplied with the kit.

If the unit is to be used on propane

convert as follows using the compo-

nents supplied with this burner:

CAUTION

The gas supply and electrical power

shall be shut off before proceeding

with the conversion.

Note: Factory supplied components must

be used to ensure correct input. After con-

version conrm proper manifold pressure.

1. If installed remove the glass media from

the burners.

2. If installed remove the burner tray from

the manifold brackets. (Fig. #8b)

3. Remove burners

4. Using a 1/2” wrench, undo the

natural gas burner orice,

(marked 764). Apply a small amount

of pipe joint compound to the threads

of the propane burner orice

(marked 165) to ensure a good

seal, before screwing it into the tting.

Loosen the primary air shutter screw,

open shutter to give a gap of 13/64”

(0.2”) and re-tighten.Repeat on other

burner. (Fig. #10)

5. With a 7/16” wrench loosen the pilot

head on the pilot assembly. (Fig. #11)

Propane Conversion

Fig #9

Fig #11

Fig #8b

Fig #10

13/64

CONVERSION LABEL (5052.52088)

MINIMUM RATE SCREW (5005.16)

MAIN BURNER

(1.65mm) ORIFICES (5022.86)

PROPANE CONVERSION KIT

Date: ______________________

By / Par: ___________________

LP GAS/

DU GAZ LP

12.5 in/wc /12.5 po/c.e.

(3.11 kPa)

13.9 in/wc / 13.9 po/c.e.

(3.45 kPa)

11.0 in/wc / 11.0 po/c.e.

(2.74 kPa)

1.65 mm

Max.: 54,900 (16.1)

Min.: 46,200 (13.5) 010610 6-WS54 5052.52088

Kit # TCWS.54LPC03/ESB/ESC for use with

model: Pour utilise avec du modèle:

TCWS.54CE2

This appliance was

converted to PROPANE GAS

with this kit on this date

by the organization which

accepts the responsibility

that this conversion has

been properly made. / Cet

appariel etair converter au

gaz LP par l’emploi de la

trousse de conversion par

une organization qui accepte

la responsibilité pour une

installation en bon état.

Fig #8a

Fig #18

TCWS.54NG03C2 230911-12

6. Slide the pilot adjustment band over and

ensure that the hole in the orice band

is showing.

Fig. #12 shows NG position

Fig. #13 shows LP position).

7. Remove the access panel, 10 screws,

and set aside.

8. Lift the control box shield and rest

on the edge of the screw above the

access hole (Fig. #14)

CONTROL BOX SHIELD

9. Remove the minimum rate screw

located in the valve. (Fig. #15)

The minimum rate screw is sealed with

an O-ring. Use a thin bladed

screwdriver to back the screw out past

the limit of the threading. At this point

a groove on the screw body will be

visible just above the valve body. Insert

a thin tool (knife blade or ne

screwdriver blade) into the groove and

gently pry the screw up. It helps to

rotate the screw while lifting on it.

10. Replace the minimum rate screw with the

one provided in the propane conversion

kit supplied with this replace. Ensure

that the screw is fully seated.

(Fig. #16)

Fig #12

Fig #15

Fig #16

NG POSITION LP POSITION

Fig #13

Fig #14

Fig #21

Date: ______________________

By / Par: ___________________

LP GAS/

DU GAZ LP

12.5 in/wc /12.5 po/c.e.

(3.11 kPa)

13.9 in/wc / 13.9 po/c.e.

(3.45 kPa)

11.0 in/wc / 11.0 po/c.e.

(2.74 kPa)

1.65 mm

Max.: 54,900 (16.1)

Min.: 46,200 (13.5) 010610 6-WS54 5052.52088

Kit # TCWS.54LPC03/ESB/ESC for use with

model: Pour utilise avec du modèle:

TCWS.54CE2

This appliance was

converted to PROPANE GAS

with this kit on this date

by the organization which

accepts the responsibility

that this conversion has

been properly made. / Cet

appariel etair converter au

gaz LP par l’emploi de la

trousse de conversion par

une organization qui accepte

la responsibilité pour une

installation en bon état.

MUST INTERLOCK

ADD NAME

ADD DATE

Fig #18

TCWS.54NG03C2 230911-12

11. Remove the aluminum cap from the top

of the pressure regulator.

(Fig. #17)

12. Press down on the center post and rotate

90°. The center post should stay down.

(Fig. #19). Replace the aluminum cap.

13. Fill in the date and the name of the

person who performed the conversion in

the white area on the conversion label.

(Fig #18).Peel off the protective backing

and apply the conversion label directly

over the gas specications on the rating

label.

14. Re-locate the control box shield and

re-attach the access panel to the side

of the rebox with the screws

previously removed. (Fig. #20 & 21)

15. If the burner was removed in previous

steps replace in reverse order or return

to installation process on Pg. 3.

WARNING: Both the

control box shield and

the access panel must

be reinstalled after

conversion/ installation

or servicing has been

completed.Failure to do

so will cause overheat

ing andpremature failure

of the control system.

CONTROL SHIELD SHOWN IN

PROPER CLOSED POSITION

Fig #17

Fig #19

Fig #20

NG LP

TCWS.54NG03C2 230911-12

1. Remove the plug from the pressure test

port using a 3/16” hex key. The plug is

located between the right side lintel and

rebox side.

(Fig. #23)

2. Thread the extension test tting into the

open port.

(Fig. #24)

3. Attach a pressure gauge onto the

tting.

4. When testing is complete shut off the

gas, remove the tting and replace the

plug. Thread sealant will be required to

ensure a gas tight connection.

Note:To test the gas pressure, turn off the gas supply before removing the plug from

the supply pressure test port or manifold pressure test port.

Verify gas pressures with the replace lit and on the highest setting.

SUPPLY

PRESSURE

MANIFOLD

PRESSURE

Fig #22

Correct gas pressure requirement:

Supply Pressure Natural Gas Propane

Min. Pressure 5.0" WC 12.5" WC

(For purpose of input adjustment)

Max. Pressure 13.9" WC 13.9" WC

Manifold Pressure

Maximum 3.8" WC 11" WC

Minimum 2.1" WC 5.5" WC

Gas Pressure Check

Fig #23

Fig #24

TCWS.54NG03C2 230911-12

The air shutter on the burner tube controls the primary combustion air. It is set to the closed

position at the factory for natural gas fuel.For LP see Pg.5.Some adjustment may be necessary

to obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance after

the replace has reached operating temperature. See Fig. #25 for proper ame pattern.

Open primary air if the window glass and rebox have carbon accumulation and/or the

ames are long, dark and stringy. The shutter may also be opened to lessen the ame

height.

NOTE:

Proper air shutter setting is required.

The ame should be just orange and “lazy”. It should NEVER be set to create sooting

on internal parts and window glass. Allow the replace to run for 30 minutes before

evaluating ame appearance.

Burner Flame Adjustment

Fig #25

NOT SHOWN

TCWS.54NG03C2 230911-12

ITEM.......DESCRIPTION......................................................... PART NO.

#1..........BLACK DIAMOND BURNER .......... TCWS.54NG03C2

#2..........GLASS MEDIA (2 required).................... TCRP.501201

(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)

Replacement Parts

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