Travis Industries DVS EF Insert Bedienungsanleitung

Travis

Industries~

Inc.

Featuring

the

;.\

~\t-

.:;..--

;;>

EJ\;I'I.BE:r:l.

GAS

GETS

yre

•

Direct

Vent

Fireplace

Insert

•

Masonry

Factory

Built

(Metal)

Fireplace

•

Residential

Mobile

Home

Burner

Listed

001

!ll3CSA.2.33tvm

CA.N'ffiA2.

17M31

3J7b

WARNING

: Improper installation, adjustment, alteration, service or maintenance can cause

injury or property damage. Refer to this manual. For assistance or additional

information consult a qualified installer, service agency, or the gas supplier.

-Do not store or use gasoline or other flammable vapors and liquids

the vicinity of this or any

other appliance.

Installation must be performed by a qualified installer, service agency

the gas supplier

IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone

your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

•

you cannot reach your gas supplier, call the fire department.

DVS Insert EF Manual

Installer: After installation

give

this

manual

the

home-owner

and

explain

operation

this

heater.

2004,

Travis Industries,

Inc.

$10.00 100-01150

TRAVIS

INDUSTRIES

HOUSE

FIRE

4800

Harbour Pointe

Blvd

Mukilteo,

98275

2 Introduction

Introduction

We welcome you

a new owner of a Travis Industries gas fireplace insert.

purchasing this fireplace

insert you have joined the growing

nks of concerned individuals whose selection of an energy

system reflects both a concern for the environment and aesthetics. The Travis Industries DVS EF

Insert is one of the finest home heaters the world over. This manual will explain the installation,

operation, and maintenance of this fireplace. Please familiarize yourself with the Owner's Manual

before operating your heater and save the manual for future reference. Included are helpful hints and

suggestions that will make the operation and maintenance of your new fireplace an easier and more

enjoyable experience. We offer our continual support and guidance to help you achieve the

maximum benefit and enjoyment from your heater.

Important

Information

No other DVS

gas fireplace has the same serial

number as yours. The serial number is below and to

the left of the gas control valve.

Mail

your

Warranty

Card

Today,

and Save

Your

Bill

Sale.

This serial number will

needed

case you require

service of any type. To receive full warranty coverage,

you will need to show evidence of

the date you purchased your

heater.

not mail your Bill of

Sale to

us.

Model:

DVS

Insert (SIT)

Serial Number:

Purchase Date:

Purchased From:

_________

suggest that you attach your

Bill of Sale to this page

that you

will have all the information you

need

one place should the need

for service or information occur.

Travis

Industries

NATIONAL

FIREPLACE

INSTITUTE'

CERTIFIED

www.nficertified.org

We suggest

that

our

gas

hearth products

installed

and serviced by profes-

sionals

who

are certified in

the U.S. by the National

Fireplace Institute®(NFI)

NFI

Gas

Specialists.

4041213

100-01150

Table of Contents a

Introduction

Important

Info.

Operating

Your

Heater

Introduction & Important Information

...

..............

2 Before

You

Begin ............ ..............

.......

........

oca

tion

of Co

ntrol

s......................

...

...................21

Safety

Precautions

Starting

Pil

ot Flame

...............................

.....22

Starting the Heater for the First Time

...................

......23

Safety Precautions ....

...................

......

.................

.4 Turning

e Heater

Off ............

.....................

Features

Specifications

Adjusting the

ame Height.......................

...............

Adjusting the Blower Speed

.................................

....24

stallation Options ......

.......................................

6 Normal Operating Sounds

..............

.........

...

.........

....24

Heating Specifications...............

.........

.................

..6 Normal Operating Odors...............

.......

.................

Dimensions

.......

..............

........

......

.............

.....6

..........

......

....................

...............

.......6

Compliance

..............

....

.......

........

.........

..........6

Maintaining

Your

Heater

Insert

Installation

Maintaining Your Heater

Appearance

......................

Cleaning Your Heater

..............

.................

...

.......25

Installation Warning.

...........

.........

..............

......7 Yearly Servi

Procedure

...........................

......

.. ..

Items Required for

stallation

.............

........

....7 Troubleshooting Table...............

.....................

Packing List.

..................

.......

.........

.......

....7 How this Heater Works .........................

...

..........

Items

cked with Face ..

................

.....................7 Wiring Diagram

............

...............

.. ..

...

........

.........28

Order of Installat

n......

..........................

.. .. ..

.....7 Repla

ment Parts List..........................................28

Insert Pla

ment .....

.....................

....................

Zero Clearance (Metal) Fireplace Requirements

...........

Safety

Label

Hearth Requirements

...........

......

..........

.....8 Safety Label ..........

..................................

.........29

Insert Clearances

........................

.......

.........

........

Mantel Requirements.

............

.........

............

.......

Warranty

Face Dimensions .

......

................

.........

...........

9 Warranty

...........

...

.......................

.................

Gas Line Installation.....

................

......................

Vent Requirements.

.............

............

..........

.........

Optional

Equipment

Altitude Considerations....................

.........

...

.........

Conversion Instructions

..............

...........

.........

Vent Installation .

...............

.............

........

.. ..

..........

Vent Location

.............

.....................

.................

Index

Vent Configurations

........

..............

..........

.........

....

lndex

........

...............

..........

................

Installation Without Surround Panels

........................

Surround Panel Installation...............

.............

.........13

Manifold Removal and Installation

........

............

......15

Finalizing

the

Installation

Glass Removal

.......

........

.....

.............

.....17

Log, Twig, and Ember Installation

.........

..........

.......

...18

Purge and Leak Test the Gas Line

........

....

.......

.....19

Pilot Flame Inspection

............................................

Air Shutter Adjustment.

............

.....

.......................

Flame Inspection .

.........................

...

........

..........

.20

Explain Heater Operation to Owner

............

.............

Travis

Industries

4041213

100-01150

4 Safet Precautions

• IF YOU SMELL GAS:

not

light

any

appliance

Extinguish

any

open

flame

* Do

not

touch

any

electrical

switch

plug

unplug

anything

Open

windows

and

vacate

building

* Call

gas

supplier

from

neighbor's

house,

not

reached,

call

fire

department

This unit must

installed by a qualified installer to prevent the possibility of

explosion. Your dealer will know the requirements

your area and can inform you of

those people considered qualified. The room heater should be inspected before use

and at least annually by a qualified service person. More frequent cleaning may

required due to excessive lint from carpeting, bedding material, etc.

• The instructions

this manual must

strictly adhered

to.

Do not use makeshift

methods or compromise

the installation. Improper installation will void the warranty

and safety listing.

Look for this label:

the label

present, the

heater

equipped for

(propane).

the label

absent, the heater is equipped

for

(natural gas).

Contact your local building

officials to obtain a permit

and information

any

installation restrictions or

inspection requirements

your area. Notify your

insurance company

this

heater as well.

•

imperative that control

compartments, screens, or

circulating air passageways

of the heater

kept clean

and free of obstructions.

These areas provide the air

necessary for safe

operation.

• Do not store or use gasoline

or other flammable liquids

the vicinity of this heater.

Travis

Industries 4041213

This heater

either approved for

natural gas (NG) or for propane (LP).

Burning the incorrect fuel will void the

warranty and safety listing and may

cause

extreme safety hazard. Direct

questions about the type of fuel used

to your dealer. Check the label and

flame adjust knob on the gas control

valve.

• If the flame becomes sooty,

dark orange

color, or

extremely tall, do not

operate the heater. Call

your dealer and arrange for

proper servicing.

• Do not operate the heater if

not operating properly

any fashion or if you are

uncertain. Call your dealer

for a full explanation of your

heater and what to expect.

• Do not operate if any portion

of the heater was

submerged

water or if any

corrosion occurs.

100-01150

Safet Precautions s

Do not place clothing or • Light the heater using the

other flammable items on or built-in piezo igniter. Do not

near the heater. Because use matches or any other

this heater can

controlled external device to light your

a thermostat there

a heater.

possibility of the heater

turning

and igniting any . Never remove, replace,

items placed

or near

it.

modify or substitute any part

of the heater unless

• The viewing glass should

instructions are given

this

opened only for lighting the manual. All other work must

pilot or conducting service.

done by a trained

Any safety screen or guard technician. Don't modify or

removed for servicing must replace orifices.

be replaced prior to • Allow the heater to cool

operating the heater. before carrying out any

maintenance or cleaning.

• Operate the heater • The pilot flame must contact

according to the instructions the thermopile and

included

this manual. thermocouple (see the

• If the main burners do not illustration to the left).

does not, turn the gas

start correctly turn the gas control valve to "OFF" and

off at the gas control valve call your dealer.

and call your dealer for

service.

• This unit

not for use with •

not throw this manual

solid fuel away. This manual has

• Do not place anything inside important operating and

maintenance instructions

the firebox (except the that you will need

a later

included fiber logs). time. Always follow the

If the fiber logs become instructions

this manual.

damaged, replace with

Travis Industries log set.

Children and adults should • Travis Industries, Inc. grants

alerted to the hazards of

warranty, implied or

high surface temperature stated, for the installation or

and should stay away to maintenance of your heater,

avoid burns or clothing and assumes no

ignition. Young children responsibility of any

should be supervised when consequential damage(s).

they are

the same room as

the heater.

Instruct everyone

the

house how to shut gas off to

the appliance and at the gas

main shutoff valve. The gas

main shutoff valve

usually

next to the gas meter or

propane tank and requires a

wrench to shut off.

Travis

Industries

4041213

100-01150

a Features & S ecifications

Features:

Works During Power Outages (millivolt system)

High Efficiency

Optional Thermostat or Remote Control

Ember Fyre

for a "Wood Fire" Look

Quiet Blower for Effective Heat Distribution

Convenient Operating Controls

Variable-Rate Heat Output

Low Maintenance

Installation Options:

Residential or Mobile Home

Fireplace Insert

Masonry or Zero Clearance

(Metal) Fireplace

Heating

Specifications:

Natural Gas Propane

Approximate Heating Capacity

(in

square feet)* 500 to 1,500 500 to 1,500

BTU Input Per Hour on High

000

BTU Input Per Hour on Low 18,

600

16,

000

Efficiency

(with blowers on) 80 % 80.5 %

AFUE (Annual Fuel Utilization Efficiency)

.3 %

.8 %

Heating capacity will vary with floor plan, insulation, use of power heat vent, and outside temperature.

Efficiency rating is a product thermal efficiency rating determined under continuous operation

independent of installed system.

Fuel:

Compliance:

Electrical:

28-7/8"·

8x10

Panels

31·7/8"•

10x13

Panels

Face

Sizing:

See the illustration on page 9.

•

cludes tr

& stando

24·3/8"

This heater

designed either for natural gas or for propane. Check the sticker on top of

the gas control valve or check with the installer to verify gas use.

This unit has passed the ANSI

Z21

88-

1998, CSA 2.33 M98 Vented Gas Fireplace

Heater Standard as tested

OMNI-Test Laboratories, Inc. Beaverton, Oregon.

120 Volts, 1.3 Amps, 60 Hz (150 watts on high)

Travis

Industries

4041213

100-01150

Installation (for qualified installers

onlv>

Installation Warnings:

Failure to follow

all

of the requirements may result

property damage, bodily injury, or even death.

This heater must

installed by a qualified installer who has gone through a training program for

installation of direct vent gas appliances.

This appliance must

installed

accordance with

all

local codes,

any;

not, follow ANSI Z223.1

NFPA 54(88)

the USA and B-149

Canada.

Manufactured or Mobile Homes must confirm with:

USA, Manufactured Home Construction and

Safety Standard,Title 24 CFR, Part 3280; In Canada, CSA Z240.4 and Gas-Equipped Recreational

Vehicles and Mobile Housing. This appliance may

installed

Manufactured Housing only after the

home

site located.

The DVS Insert

designed to operate

natural gas (NG) or propane (LP}.

All exhaust gases must

vented outside the structure of the living-area. Combustion air

drawn

from outside the living-area structure.

Notify your insurance company before hooking up this heater.

The requirements listed below are divided into sections. All requirements must be met

simultaneously. The order of installation

not

rigid-

the qualified installer should follow the

procedure best suited for the installation.

Items Required for Installation

Direct Vent Adapter (Simpson Duravent

Part#

923GK)

• Face

• Gas Hookup Equipment

Surround Panels (Optional - see "Installation without Surround Panels")

3" UL

441

Gas Liner

• Direct Vent Cap (Simpson Duravent

Part#

991)

Packing List

DVS Insert • Two Leveling Bolts

• Log Set (Log Set, Coals, and Embers) •

Pipe Inlet (3/8" dia.)

• Owner's Manual

Propane Conversion Kit • "Fireplace Altered" tag (attach to the fireplace)

Items Packed with the Face

• Face (with attachment hardware)

• Face Installation Instructions

Order

Installation

If the heater is to use propane, install the propane conversion kit (see page 31)

2 Install gas line into the fireplace (do not connect to unit)

3 Position the heater (see "Insert Placement")

4 Connect the gas line and gas vent to the appliance.

5 Install the optional surround panels and trim. Attach the on/off switch.

6 Follow the instructions under "Finalizing the Installation" on pages 17 through 20.

Travis

Industries

4041213

100

01150

a Installation (for qualified installers

onlv>

Insert

Placement

•

Insert must

placed within a code-conforming masonry fireplace or tested and listed zero-clearance

(metal) fireplace. Fix any fireplace damage prior to installation.

Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior to

installation. We recommend painting the interior surface of the fireplace with latex paint to further

eliminate dust.

This heater may

placed

a bedroom. Please

aware of the large amount of heat this appliance

produces when determining a location.

Min. 19-1/8"

The gas line and shutoff

valve should be installed

prior

insert placement.

For tight fits (under 24"), you may remove the manifold. See the

sec

on "Removing the Manifold"

Min.

30-3/8" -

clud

for gas line

1nstallat1on

Attach the

"Th1s

fireplace has been altered

...

" plate

the fireplace (use two screws or other SUitable

method). You may wish to place

in a location

side

the insert along the face.

Run the on/off switch wires to

right, behind the surround panels.

Zero-Clearance

(Metal) Fireplace Requirements:

•

The damper ("A") and grate (with log set) ("B") must

removed (see the illustration below)

The smoke shelf ("C"), internal baffles ("D"), screen ("E"),

masonry lining or refractory

("G"

"1"),

and metal or glass doors

("F") may

removed (if applicable)

N0 T E: If any internal baffle is cut, bent, or removed, the

fireplace must be permanently marked to indicate

that it has been altered and is no longer suitable

for burning solid fuel (wood).

The insulation ("H"), and any structured rigid frame members

(metal sides, floor, door frame, face of the fireplace, etc.) must

not be removed or altered.

Hearth

Requirements

• The heater must be installed on a non-combustible hearth extending a minimum 12" from the fireplace

opening (local codes may require a larger hearth). The hearth must also extend to both sides of the

face (see the table above for the exact width of the face).

4041213

100-01150

Installation (for qualified installers only) 9

Insert

Clearances

• Due to the high temperature of the

fireplace, it should

located out of

traffic and away from furniture and

draperies.

Mantel

Clearances

The mantel must

a minimum 10"

above the face and a maximum 8" deep.

NOTE: The combustible area above the

facing must not protrude more

than 3/4" from the facing.

does, it is considered a mantel

and must meet the mantel

requirements listed in this

manual.

Face Dimensions

Travis

Industries

4041213

Side

·see "F

ace

Dimension

Below for

e f

ace

g u

FPX Arched

FPX Artisan

100-01150

1o Installation (for qualified installers only>

Gas

Line

Installation

•

This appliance must

installed

accordance with all local codes, if any; if not, follow ANSI Z223.1

NFPA

54(88)

in the USA and B-149

Canada.

The heater and gas control valve must

disconnected from the gas supply piping during any

pressure testing of that system at test pressures

excess of 1/2 psig (3.45 kPA). For pressures

under 1/2 psig (3.45 kPA), isolate the gas supply piping by closing the manual shutoff valve.

Leak test all gas line joints and the gas control valve prior to and after starting the heater.

Gas Line Connection

•

• The location of the gas inlet is shown below

A manual shutoff valve is required within 3' of the fireplace. It should

placed upstream of the flex

line (if used) and may

installed behind the access door inside the heater. T-Handle gas cocks are

required in Massachusetts in compliance with code 248CMR.

mm)

opening

provided

the

left

side

2-1/2"

(64

mm)

tall.

The

gas

inlet

the

gas

control

valve

located

(76

mm)

behind

the

fireplace

opening

and

(178

mm)

the

left

the

center

the

appliance

Fuel

• This heater is designed for natural gas but can

converted to propane. Check the sticker on the top

of the gas control valve to make sure the correct fuel is used.

Gas Inlet Pressure

Standard Input Pressure

Natural Gas

W.C. (1.74 kPA)

Propane 13" W.C. (2.73 kPA)

? If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for

the residence does not exceed the amount supplied.

? The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)

should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the

regulator is at an improper pressure.

4041213

100-01150

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