Viessmann VITOGAS 100 Leitfaden

VITOGAS 100

Operating Instructions

and User’s Information Manual

Vitogas 100

GS10 Series

Natural gas-/propane-fired, two-stage

atmospheric cast iron boiler

Heating input 300 to 380 MBH

88 to 111 kW

If the information in this manual is not followed

exactly, a fire or explosion may result causing

property damage, personal injury or loss of life.

WARNING

Improper installation, adjustment, and/or

operation could cause carbon monoxide

poisoning resulting in injury or loss of life.

This product must be installed and serviced by a

professional service technician who is

experienced and qualified in hot water boiler

installation and gas combustion.

WARNING

Do not store or use gasoline or other flammable

liquids in the vicinity of this or any other

appliance.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliances.

Do not touch any electrical switches, do not

use any phone in your building.

Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

If you cannot reach your gas supplier, call the

fire department.

Installation and service must be performed by a

qualified installer, service agency or the gas

supplier.

Read and save these instructions

for future reference.

IMPORTANT

5167 469 v1.1 12/2003

Please file in Service Binder

Safety, Installation and Warranty Requirements

Please ensure that these instructions are read and understood before commencing installation. Failure to comply with the

instructions listed below and details printed in this manual can cause product/property damage,severe personal injury, and/or loss of

life. Ensure all requirements below are understood and fulfilled (including detailed information found in manual subsections).

HLicensed professional heating

contractor

The installation, adjustment, service,

and maintenance of this equipment

must be performed by a licensed

professional heating contractor.

"Please see section

entitled “Important

Regulatory and

Installation

Requirements” in the

Installation Instructions.

HProduct documentation

Read all applicable documentation

before commencing installation. Store

documentation near boiler in a readily

accessible location for reference in

the future by service personnel.

"For a listing of

applicable literature,

please see section

entitled “Important

Regulatory and

Installation Requirements”

in the Installation Instructions.

HAdvice to owner

Once the installation work is

complete, the heating contractor must

familiarize the system

operator/ultimate owner with all

equipment, as well as safety

precautions/requirements, shut-down

procedure, and the need for

professional service annually before

the heating season begins.

HContaminated air

Air contaminated by chemicals can

cause by-products in the combustion

process which are poisonous to

inhabitants and destructive to

Viessmann equipment.

"For a listing of

chemicals which cannot

be stored in or near the

boiler room, please see

section entitled

“Combustion Air Supply”

in the Installation Instructions.

HCarbon monoxide

Improper installation, adjustment,

service and/or maintenance can cause

flue products to flow into living space.

Flue products contain poisonous

carbon monoxide gas.

"For information

pertaining to the proper

installation, adjustment,

service and maintenance

of this equipment to

avoid formation of carbon monoxide,

please see sections entitled

“Combustion Air Supply” and “Venting

Connection” in the Installation

Instructions.

HFresh air

This equipment requires fresh air for

safe operation and must be installed

ensuring provisions for adequate

combustion and ventilation air exist.

"For information

pertaining to the fresh

air requirements of this

product, please see

section entitled

“Combustion Air Supply”

in the Installation Instructions.

HEquipment venting

Never operate boiler without an

installed venting system.Animproper

venting system can cause carbon

monoxide poisoning.

"For information

pertaining to venting

and chimney

requirements, please

see section entitled “Venting

Connection” in the Installation

Instructions. All products of combustion

must be safely vented to the outdoors.

HWarranty

Information contained in

this and related product

documentation must be

read and followed. Failure

to do so renders warranty

null and void.

5167 469 v1.1

Installers must follow local

regulations with respect to

installation of carbon monoxide

detectors. Follow manufacturer’s

maintenance schedule of boiler.

WARNING

Safety

About these Instructions

Take note of all symbols and notations intended to draw attention to potential hazards or important product information.

These include ”WARNING”, ”CAUTION”, and ”IMPORTANT”. See below.

Warnings draw your attention to the

presence of potential hazards or

important product information.

Cautions draw your attention to the

presence of potential hazards or

important product information.

Helpful hints for installation, operation

or maintenance which pertain to the

product.

This symbol indicates that additional,

pertinent information is to be found in

column three.

This symbol indicates that other

instructions must be referenced.

Safety

HOperation

Before operating the boiler, make sure

you fully understand its method of

operation. Your heating contractor

should always perform the initial

start-up and explain the system. Any

warranty is null and void if these

instructions are not followed.

HWorking on the equipment

All personnel working on the equipment

or the heating system must have the

proper qualifications and hold all

necessary licenses.

Ensure main power to equipment,

heating system, and all external controls

has been deactivated.Close main gas

supply valve. Take precautions in all

instances to avoid accidental activation

of power during service work.

HMaintenance and cleaning

Regular inspection and service by a

qualified heating contractor is critical to

the performance of the Viessmann

Vitogas 100, GS10. Neglected

maintenance impacts on warranty;

regular cleaning and maintenance

ensures clean, environmentally friendly

and efficient operation. We recommend

a maintenance contract with a qualified

heating contractor.

HFlue gas smell

- Deactivate heating equipment.

- Open windows and doors.

- Inform your heating contractor.

HDangerous conditions

- Deactivate main power immediately.

- Close gas supply valve.

HTechnical information

Literature applicable to all aspects of the

Vitogas 100:

- Technical Data Manual

- Installation Instructions

- Start-up/Service Instructions

- Operating Instructions

and User’s Information Manual

Additional applicable literature:

- Vitotronic controls manuals

- Accessory manuals

5167 469 v1.15167 469 v1.1

Indicates an imminently hazardous

situation which, if not avoided, could

result in death, serious injury or

substantial product/property damage.

WARNING

Indicates an imminently hazardous

situation which, if not avoided, may

result in minor injury or

product/property damage.

CAUTION

IMPORTANT

Incomplete combustion and poisonous

gases result if the fresh air intakes in

the mechanical room are closed. Never

close these openings.

CAUTION

Safety

Safety (continued)

HFor safe operation

We recommend that you frequently:

- Check for debris which could obstruct

the flow of flue gases. The vent or

chimney must not be blocked. A

blocked or partially blocked vent or

chimney can cause flue gases to leak

into the structure. Flue gases leaking

into the house can cause injury or

death. Blocked or partially blocked

chimneys must have the blockage

removed by a qualified heating

contractor.

- Check pressure gage for correct

system (water) pressure. Check for

water on the floor from the discharge

pipe of the pressure relief valve or any

other pipe, pipe joint, valve or air vent.

- Check for moisture, water, or

appearance of rust on the flue gas

pipes, their joints as well as vent

dampers, or side wall vent terminals (if

so equipped).

- Ensure that nothing is obstructing the

flow of combustion and ventilation air

and no chemicals, garbage, gasoline,

combustible materials, flammable

vapors and liquids are stored (not even

temporarily) in the vicinity of the

boiler.

-Donot allow unsupervised children

near the boiler.

Service/inspection of the boiler and the

system is recommended once a year.

Maintenance, service and cleaning are

specified in the Installation Instructions.

Before the heating season begins, the

boiler with its burners should be

serviced by a qualified heating

contractor. Service contracts may be

established through gas suppliers or

other licensed contractors in your area.

This product comes with several safety

instruction labels attached.

Do not remove!

Contact Viessmann immediately if

replacement labels are required.

Do not use this boiler if any part has been

under water. Immediately call a qualified

heating contractor to inspect the boiler

and to replace any part of the control

system and any gas control which has

been under water.

Do not store chemicals containing chlorine

or other corrosive materials near the

boiler, such as bleach, cleaning solvents,

detergents, acids, hair spray, spray cans,

paint thinners, paint, or water softener

salt.

5167 469 v1.1

There are no user serviceable parts on

the boiler, burners or control. Failure to

heed this warning can cause property

damage, severe personal injury, or loss

of life.

WARNING

Improper installation, adjustment,

service, or maintenance can cause flue

products to flow into living space. Flue

products contain poisonous carbon

monoxide gas which can cause nausea

or asphyxiation resulting in severe

personal injury or loss of life.

WARNING

Should overheating occur or the gas

supply fail to shut off, do not

disconnect the electrical supply to the

pump. Instead, shut off the gas supply

at a location external to the appliance.

CAUTION

The operator/ultimate owner is required

to have the heating boiler, burners, and

controls checked, as a minimum once

per year, by the original installer or by a

competent heating contractor familiar

with the equipment. Defects must be

corrected immediately.

WARNING

IMPORTANT

Operating Instructions

Vitogas 100, GS10

Pressure gage

Fuel

This boiler is factory calibrated for use

only with the fuel stated on the boiler

rating plate.

Boiler is factory supplied for use with one

fuel only (natural gas or propane).

Safety switches

Blocked vent safety switch

The manual reset blocked vent safety

switch is located at the back of the

boiler in the draft hood. In the event of

complete vent blockage by snow, ice,

debris, animals’ nests or other material,

the spill switch heats up and interrupts

24V to the gas control, thereby

shutting down the burner. Do not

attempt to reset the switch - call a

qualified heating contractor. If the

switch activates, the vent system must

be checked inside and out. The

blockage must be removed by the

heating contractor before the boiler is

put back into operation. Do not operate

the boiler without the blocked vent

safety switch being fully operational.

Do not attempt to operate the boiler

without the blocked vent safety switch

being fully operational. Advise the

system operator/ultimate owner to

contact a qualified heating contractor

for service immediately should the

switch activate.

5167 469 v1.1

System power switch

I=Poweron

O=Poweroff

Front view

VITOGAS 100

VIEßMANN

Rear view

For burner status indication

reference applicable Vitotronic

control manual.

Do not use propane gas on a boiler

equipped for use with natural gas.

Do not use natural gas on a boiler

equipped for use with propane gas.

WARNING

IMPORTANT

Do not bypass this safety device.

WARNING

Operating Instructions

Start-up

Initial start-up

The heating contractor must perform the

initial start-up and explain the operation of

the system. Refer to “Lighting and

Operating Instructions” on the following

page.

The operation of the boiler control must

also be explained to the system

operator/ultimate owner by the heating

contractor. Refer to literature packaged

with boiler control.

Necessary preparations prior to

initial start-up

(as well as for successive start-ups)

1. Check for water on the floor from the

discharge pipe of the pressure relief

valve or any other pipe, pipe joint, valve

or air vent.

If pressure relief valve is discharging,

contact contractor to locate source of

problem and take corrective measures.

Never cap or plug end of pressure relief

valve discharge pipe.

Ensure correct system (water) pressure.

See pressure gage. If the system

pressure is below 10 psig, please call

your heating contractor.

2. Ensure fresh combustion air supply

vents to boiler room are open and

unobstructed.

Nothing must obstruct the flow of

combustion and ventilation air.

3. Open main gas supply valve.

4. Activate the system. Ensure power

supply is activated and then activate

system power switch “ ”.

Your heating system is now ready for

operation.

Start-up

Refer to “Lighting and Operating

Instructions” on following page. The boiler

control regulates operation of the heating

system automatically in conjunction with

the indoor/outdoor control and any

programmed settings (if applicable).

Changes to the settings or programming

can be made according to separate

instructions provided with the boiler

control.

For optimum operation

HKeep the boiler and the boiler room

clean and free of dust and dirt.

HEnsure proper system pressure by

occasionally checking pressure gage.

HAllow a qualified heating contractor to

regularly service and maintain your

heating system.

Neglected maintenance impacts on

product warranty; regular cleaning and

maintenance ensures clean,

environmentally friendly and efficient

operation.

Viessmann recommends a maintenance

contract with a qualified heating

contractor.

If you require assistance finding a

qualified heating contractor, contact

Viessmann.

Shut-down

Brief shut-downs

Vitotronic controls

Set system power switch “ ”to“0”and

ensure main power supply to boiler and

control remains activated.

Vitotronic boiler control

manuals

Extended shut-downs

1. Close main gas supply valve.

2. Deactivate system power switch.

3. Deactivate main power supply to boiler

and control.

We recommend that you contact your

heating contractor prior to and after an

extended shut-down period. In this

manner, the appropriate precautions, i.e.

system freeze-up protection or heat

exchanger maintenance, can be taken.

5167 469 v1.1

Under these measures, the heating

system remains electrically activated.

CAUTION

Operating Instructions

Lighting and Operating Instructions

5167 469 v1.1

Additional Information

Viessmann Manufacturing Company Inc.

750 McMurray Road

Waterloo, Ontario •N2V 2G5 •Canada

Tel. (519) 885-6300 •Fax (519) 885-0887

www.viessmann.ca •mail@viessmann.ca

Viessmann Manufacturing Company (U.S.) Inc.

45 Access Road

Warwick, Rhode Island •02886 •USA

Tel. (401) 732-0667 •Fax (401) 732-0590

www.viessmann-us.com •mail@viessmann-us.com

Troubleshooting Guide

Failure Cause Correction

Heating system does not activate System power switch “ ” on the boiler

control has not been activated.

Activate

Main power supply to boiler and control

has not been activated.

Activate

Breaker or fuse in building electrical panel

has blown.

Contact heating contractor.

Safety temperature high limit has

deactivated.

Contact heating contractor.

Vent damper motor does not open (if

applicable).

Contact heating contractor.

Burner does not activate, or does so Fuel supply inadequate Open main gas supply valve.

sporadically Boiler control or boiler system control is

improperly set.

Ensure proper setting of switching times

and program selection switch.

Fault indication on boiler control (if

applicable)

Contact heating contractor.

Burner does not activate Ignition system fault Turn off system power switch and wait

5 minutes. Turn on system power

switch. Do not repeat more than twice.

If unsuccessful, contact heating

contractor.

Heating circuit cold Priority to (indirect-fired) DHW production Wait until DHW tank has completed its

heating cycle.

Room temperature is too cold or too hot

during different periods of the year

Heating curves not properly set Make appropriate adjustments

(see Operating Instructions of Vitotronic

control).

Please notify your heating contractor in the event of additional fault occurrences.

5167 469 v1.1 Technical information subject to change without notice. Printed on environmentally friendly

(recycled and recyclable) paper.

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