Weider 8510 Bedienungsanleitung

Model No. WESY85100

Serial No.

Write the serial number in the space

abovefor future reference.

Serial Number Decal--

QUESTIONS?

As a manufacturer, we are com-

miffed to providing complete

customer satisfaction. If you have

questions, or find that there are

missing or damaged parts, we

will guarantee you complete sat-

isfaction through direct assis-

tance from our factory.

TO AVOID UNNECESSARY

DELAYS, PLEASE CALL DIRECT

TO OUR TOLL-FREE CUSTOMER

HOT LINE. The trained techni-

cians on our customer hot line

will provide immediate assis-

tance, free of charge to you.

CUSTOMER HOT LINE:

1-800-225-0653

Mon.-Fri., 6 a.m.-6 p.m. MST

PATENT PENDING

USER'S MANUAL

TABLE OF CONTENTS

LIMITED WARRANTY .................................................................... 2

IMPORTANT PRECAUTIONS .............................................................. 3

BEFORE YOU BEGIN .................................................................... 4

ASSEMBLY ............................................................................. 5

HOW TO USE THE HOME GYM SYSTEM ................................................... 14

TROUBLE-SHOOTING AND MAINTENANCE ................................................. 16

CABLE DIAGRAM ...................................................................... 17

PART LIST ........................................................................... 18

EXPLODED DRAWING .................................................................. 19

ORDERING REPLACEMENT PARTS ................................................ Back Cover

Note: A PART IDENTIFICATION CHART is attached to the center of this manual. Remove the PART

IDENTIFICATION CHART before beginning assembly.

LIMITED WARRANTY

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and

material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-

chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-

ited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All

products for which warranty claim is made must be received by ICON at one of its authorized service cen-

ters with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase.

All returns must be pro-authorized by ICON. This warranty does not extend to any product or damage to

a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or

repairs not provided by an ICON authorized service center, for products used for commercial or rental pur-

poses, or for products used as store display models. No other warranty beyond that specifically set forth

above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-

nection with the use or performance of the product or damages with respect to any economic loss, loss

of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other

consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-

dental or consequential damages. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of

merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth

herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above

limitation may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

BEFORE YOU BEGIN

Thank you for selecting the versatile WELDER®8510

Home Gym System. The WELDER®8510 offers a

selection of weight stations designed to develop every

major muscle group of the body. Whether your goal is

to tone your body, build dramatic muscle size and

strength, or improve your cardiovascular system, the

WELDER®8510 will help you to achieve the specific

results you want.

For your benefit, read this manual carefully before

using the WELDER®8510 Home Gym System. If you

have additional questions, please call our Customer

Service Department toll-free at 1-800-225-0653,

Monday through Friday, 6 a.m. until 6 p.m. Mountain

Time (excluding holidays). To help us assist you,

please note the product model number and serial

number before calling. The model number is

WESY85100. The serial number can be found on a

decal attached to the WELDER®8510 (see the front

cover of this owner's manual).

Before reading further, please review the drawing

below and familiarize yourself with the parts that are

labeled.

ASSEMBLED

DIMENSIONS:

Height: 74 in.

Width: 38 in.

Length: 53 in.

High Pulley Station

- Lat Bar

Butterfly

Backrest

Press Arm Seat

Leg Lever_

FhtStack

Weight Pin

Foot

-Low Pulley StOlon

ASSEMBLY

Before beginning assembly, carefully read the

following information .and instructions:

Place all parts of the WEIDER 8510 in a cleared

area and remove the packing materials; do not

dispose of the packing materials until assembly is

completed.

The assembly is divided into four stages: 1) frame

assembly, 2) press and butterfly arm assembly,

3) cable and pulley assembly, and 4) seat and

backrest assembly. The hardware for each stage

is packaged separately.

Wait until you begin each assembly stage to open

that parts bag.

For help identifying the small parts used in

assembly, use the PART IDENTIFICATION

CHART located in the center of this manual.

Note: Some small parts may have been pre-

attached for shipping. If a part is not in the parts

bag, check to see if it has been pre-attached.

As you assemble the WELDER 8510, be sure that

all parts are oriented as shown in the drawings.

Tighten all parts as you assemble them, unless

instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE

REQUIRED FOR ASSEMBLY:

• Two (2) adjustable wrenches

•One (1) standard screwdriver

•One (1) phillips screwdriver

• One (1) rubber mallet U )

• Lubricant, such as grease or petroleum jelly,

and soapy water will also be needed.

Assembly will be more convenient if you have the

following tools: A socket set, a set of open-end or

closed-end wrenches, or a set of ratchet wrenches.

.Before beginning assembly, be sure that

you have read and understand the infor-

mation in the box above.

Press a 2" Square Outer Cap (51) onto each

end of the Stabilizer (5). Press a 2" Square

Inner Cap (27) into the end of the Base (4).

Insert two 5/16" x 2 3/4" Carriage Bolts (14)

up through the Stabilizer (5). Insert two 5/16"

x 2 1/2" Carriage Bolts (1) up through the

Base (4).

Slide the indicated end of the Base (4) onto

the 5/16" x 2 3/4" Carriage Bolts (14) in the

Stabilizer (5). Slide the Rear Upright (56)

onto the Carriage Bolts. The high side of

the bracket on the Rear Upright should

be on the side shown. Hand-tighten a 5/16"

Nylon Locknut (3) onto each Carriage Bolt.

Do not tighten the Nylon Locknuts yet. 5\

_'"High Side Of

Bracket

2. 2

Slide the Front Upright (42) onto the 5/16" x

2 1/2" Carriage Bolts (1). Hand-tighten a 5/16"

Nylon Locknut (3) onto each Carriage Bolt.

Do not tighten the Nylon Locknuts yet.

Press a 1" Square Inner Cap (65) into the

Front Upright (42).

Press a 2" Square Inner Cap (27) into each

end of the Top Frame (55). Press a 1 3/4"

Square Inner Cap (44) into each end of the

crossbar on the Top Frame. Press two 1"

Round Inner Caps (49) into the top of the

crossbar.

Attach the Top Frame (55) to the Front Upright

(42) and the Rear Upright (56) with four 5/16"

x 2 3/4" Bolts (11), four 5/16" Flat Washers

(8), and four 5/16" Nylon Locknuts (3).

Tighten all Nylon Locknuts used in steps 1

through 3,

Set two Weight Bumpers (19) onto the bracket

on the Base (4) as shown.

Stack six Weights (25) onto the Weight

Bumpers (19). Be sure that the pin grooves

are all on the same side and that the "wel-

der" logo is on top.

44..._ i \ "+=

Crossbar

3_42 '

_1_ Pin Groove

4--Brac

Press the Weight Tube Bumper (64) into the

end of the Weight Tube (63). Insert the Weight

Tube into the stack of Weights (25). Be sure

that the pins on the Weight Tube are sitting

in the pin grooves in the top Weight.

Lubricate the inside of the holes in the Top

Weight. Set the Top Weight (76) onto the

stack of Weights (25). Insert both Weight

Guides (62) into the stack of Weights. Be

sure that the holes in the Weight Guides

are at the top, as shown.

Attach the upper ends of the Weight Guides

(62) to the Top Frame (55) with the 5/16" x 6"

Bolt (60), two 1/2" x 3/4" Spacers (61), and a

5/16" Nylon Locknut (3).

Press a 1" x 7/8" Plastic Bushing (75) onto

each welded spacer on the Press Frame (17).

Slide the Press Frame into place on the Base

(4). Note:This will be a tight fit.The 1" x

7/8" Plastic Bushings should fit on each

end of the indicated tube in the Base. Be

sure that the pulleys are on the indicated

side.

Lubricate the 3/8" x 8" Bolt (59). Attach the

Press Frame (17) to the Base (4) with the 3/8"

x 8" Bolt and a 3/8" Nylon Locknut (21). 4--Tut

Holes

59--Lubricate

ded

Spacers

°Press a 1 3/4" Square Inner Cap (44) into the

top of a Press Arm (46). Press a 1" Round

Inner Cap (49) into each end of the handle on

the Press Arm. Attach the Press Arm to one

side of the Press Frame (17) with two 5/16" x

2 1/2" Bolts (22) and two 5/16" Nylon

Locknuts (3).

Assemble the other Press Arm (46) in the

same manner.

9. Lubricate both axles on the Top Frame (55).

Slide the Right Arm (48) onto the right axle.

Be careful not to confuse the Right Arm

with the Left Arm (47); note the position of

the "V" Pulley (6) to identify the Right Arm.

Be sure that the upper end of the Right

Arm is behind the indicated bracket on the

Top Frame (55).

Tap two 1" Retainers (69) and a 1" Round

Cover Cap (70) onto the axle. Be sure that

the teeth on the Retainers bend toward the

Cover Cap, as shown in the inset drawing.

Attach the Left Arm (47) in the same manner.

Press 1 3/4" Square Inner Caps (44) into the

lower ends of the Right and Left Arms (47,

48). Wet the lower end of each Arm with

soapy water. Slide a 10" Pad (45) onto the

lower end of each Arm.

• 44%

44 49 46w'_ 49

55 Bracket 47

48--

ubricate

As you assemble the cables and pulleys in

steps 10 through 18, please refer to the CABLE

DIAGRAM on page 17 of this manual.

10. Route the Long Cable (23) around the 3 1/2"

Pulley (15) attached to the Top Frame (55).

Be sure that the end of the Cable with the

ball is on the indicated side o_fthe Pulley

and that the Cable is between the Pulley

and the hook on the Top Frame. Tighten the

3/8" x 3 3/4" Bolt (71) and the 3/8" Nylon

Locknut (not shown).

11. Wrap the Long Cable (23) around a "V"-Pulley

(6). Attach the "V"-Pulley and a Long Cable

Trap (50) to the indicated bracket on the Front

Upright (42) with a 3/8" x 2 1/2" Bolt (7) and a

3/8" Nylon Locknut (21).

Route the Long Cable (23) around the "V"-

Pulley (6) on the Left Arm (47). Be sure that

the Cable is in the groove of the Pulley

and that the Long Cable Trap (50) is turned

to hold the Cable in place. Tighten the 3/8"

x 2 1/2" Bolt (7) and the 3/8" Nylon Locknut

(not shown).

12. Route the Long Cable (23) around the "V"-

Pulley (6) at the top of the Right.Arm (48). Be

sure that the Cable is in the groove of the

"V"-Pulley and that the Long Cable Trap

(50) is turned to hold the Cable in place.

Tighten the 3/8" x 2 1/2" Bolt (7) and the 3/8"

Nylon Locknut (not shown).

Route the Long Cable (23) around the 3 1/2"

Pulley (15) attached to the Pulley Bracket

(20). Be sure that the Cable is in the

groove of the Pulley and that the Cable

Trap (66) is turned to hold the Cable in

place. Tighten the 3/8" x 2" Bolt (12) and the

3/8" Nylon Locknut (not shown).

13. See the inset drawing. Attach a 3 1/2" Pulley

(15) and a Cable Trap (66) to the indicated

hole in the Long "U"-Bracket (57) with a 3/8" x

2" Bolt (12) and a 3/8" Nylon Locknut (21). Be

sure that the Cable Trap is inside the "U"-

Bracket. Note: This may come pre-assem-

bled.

Route the Long Cable (23) through the 3 1/2"

Pulley (15) and Long "U"-Bracket (57). Be

sure that the Cable is in the groove of the

Pulley and that the Cable and Pulley move

smoothly.

55 23 ./

//7

i •

647

66-- _.__-_:_r_./ \48

23-- //1

14. Route the Long Cable (23) around the 3 1/2"

Pulley (15) attached to the bracket on the Top

Frame (55). Tighten the 3/8" x 2" Bolt (12) and

the 3/8" Nylon Locknut (21). (Note: This

Pulley is pre-assembled. It has been

shown disassembled for easy part identifi-

cation.) Be sure that the Cable is in the

groove of the Pulley and that the Cable

and Pulley move smoothly,

15. Attach the Long Cable (23) to the Small "U"-

Bracket (67) with a 1/4" Nylon Locknut (2) and

a 1/4" Flat Washer (10). Do not completely

tighten the Nut. It should be threaded onto

the end of the Cable only a couple of

turns.

Attach the Small "U"-Bracket (67) to the

Weight Tube (63) with the 5/16" x 1 1/2" Bolt

(72) and a 5/16" Nylon Locknut (3).

16. Route the Short Cable (58) under the 3 1/2"

Pulley (15) attached to the lower hole in the

Press Frame (17). Be sure that the end of

the Cable with the ball is on the indicated

side of the Press Frame and that the Cable

is between the Pulley and the crossbar on

the Press Frame. Tighten the 3/8" Nylon

Locknut (21) and 3/8" x 3 3/4" Bolt (not shown).

Route the Short Cable (58) around the 3 1/2"

Pulley (15) attached to the lower hole in the

Front Upright (42). Be sure that the .Cable

Trap (not shown) is turned to hold the

Cable in place and that the Cable is routed

around the Pulley as shown. Tighten the

3/8" Nylon Locknut (21) and 3/8" x 3 3/4" Bolt

(not shown).

14 23

Bracket _. ,_._12

21 _Crossbar

42_

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