Weider WESY16010 Bedienungsanleitung

USER'S MANUAL

Model No. WESY16010

Serial No.

(Write the serial number in the

space above for reference.)

Serial Number Decal (under seat)

Visit our website at

www.weiderfitness.com

new products, prizes,

fitness tips, and much more!

QUESTIONS?

If you have questions, or if there

are missing or damaged parts,

we will guarantee complete satis-

faction through direct assistance

from our factory.

TO AVOID UNNECESSARY

DELAYS, PLEASE CALL DIRECT

TO OUR TOLL-FREE CUS-

TOMER HOT LINE. The trained

technicians on our customer hot

line will provide immediate

assistance, free of charge.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manual

for future reference.

TABLE OF CONTENTS

FULL 90-DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: A PART IDENTIFICATION CHART is attached in the center of this manual. Remove the PART IDENTIFI-

CATION CHART before beginning assembly.

1. Read all instructions in this manual and in

the accompanying literature before using the

home gym.

2. It is the responsibility of the owner to ensure

that all users of the home gym are adequate-

ly informed of all precautions.

3. The home gym is intended for home use

only. Do not use the home gym in a commer-

cial, rental, or institutional setting.

4. Use the home gym only on a level surface.

Cover the floor or carpet beneath the home

gym for protection.

5. Inspect and tighten all parts often. Replace

any worn parts immediately.

6. Keep children under the age of 12 and pets

away from the home gym at all times.

7. Keep hands and feet away from moving parts.

8. Always wear athletic shoes for foot protec-

tion when using the home gym.

9. Always stand on the foot plate when per-

forming an exercise that could cause the

home gym to tip.

10. Never release the press arm, butterfly arms,

leg lever, lat bar, or nylon strap while weights

are raised. The weights will fall with great

force.

11. Make sure that the cables remain on the pul-

leys at all times. If the cables bind while you

are exercising, stop immediately and make

sure that the cables are on all of the pulleys.

12. Do not place more than 125 pounds on the

weight carriage.

13. Always disconnect the lat bar from the home

gym when performing an exercise that does

not use the lat bar.

14. If you feel pain or dizziness at any time while

exercising, stop immediately and begin cool-

ing down.

15. The warning decals shown below have been

attached to the home gym in the locations

shown. If a decal is missing or illegible,

please call our Customer Service Department

at the number on the front cover of this man-

ual to order a free replacement decal. Apply

the new decal in the appropriate location.

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precau-

tions before using the home gym.

WARNING: Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems.

Read all instructions before using. ICON assumes no responsibility for personal injury or property

damage sustained by or through the use of this product.

3”

Place this

decal on the

seat frame

facing the

user

BEFORE YOU BEGIN

ASSEMBLED

DIMENSIONS:

Height: 76 in.

Width: 37 in.

Length: 48 in.

Foot Plate

Low Pulley Station

High Pulley Station

Lat Bar

Leg Lever

Butterfly Arms

Press Arm

Weight Carriage

Seat

Backrest

Thank you for selecting the versatile WEIDER®8920

home gym. The WEIDER®8920 offers a selection of

weight stations designed to develop every major mus-

cle group of the body. Whether your goal is to tone

your body, build dramatic muscle size and strength, or

improve your cardiovascular system, the WEIDER®

8920 will help you to achieve the specific results you

want.

For your benefit, read this manual carefully before

using the WEIDER®8920 home gym. If you have

additional questions, call our Customer Service

Department toll-free at 1-800-999-3756, Monday

through Friday, 6 a.m. until 6 p.m. Mountain Time

(excluding holidays). To help us assist you, please

note the product model number and serial number

before calling. The model number is WESY16010.

The serial number can be found on a decal attached

to the home gym (see the front cover of this owner's

manual).

Before reading further, please review the drawing

below and familiarize yourself with the parts that are

labeled.

ASSEMBLY

51 14

127

Before beginning assembly, carefully read the

following information and instructions:

•Place all parts of the home gym in a cleared area

and remove the packing materials; do not dis-

pose of the packing materials until assembly is

completed.

• Assembly is divided into four stages: 1) frame

assembly, 2) press and butterfly arm assembly, 3)

cable and pulley assembly, and 4) seat and back-

rest assembly. The hardware for each stage is

packaged separately.

• Wait until you begin each assembly stage to open

that parts bag.

•For help identifying the small parts used in

assembly, use the PART IDENTIFICATION

CHART located in the center of this manual.

Note: Some small parts may have been pre-

attached for shipping. If a part is not in the parts

bag, check to see if it has been pre-attached.

•As you assemble the home gym, be sure that all

parts are oriented as shown in the drawings.

•Tighten all parts as you assemble them, unless

instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE

REQUIRED FOR ASSEMBLY:

• Two (2) adjustable wrenches

• One (1) standard screwdriver

• One (1) Phillips screwdriver

• One (1) rubber mallet

• Lubricant, such as grease or petroleum jelly,

and soapy water will also be needed.

Assembly will be more convenient if you have the

following tools: A socket set, a set of open-end or

closed-end wrenches, or a set of ratchet wrenches.

1. Before beginning assembly, be sure that

you have read and understand the infor-

mation in the box above.

Press a 2” Square Outer Cap (51) onto each

end of the Stabilizer (5). Press a 2” Square

Inner Cap (27) into the end of the Base (4).

Insert two 5/16” x 2 3/4” Carriage Bolts (14)

up through the Stabilizer (5). Insert two 5/16”

x 2 1/2” Carriage Bolts (1) up through the

Base (4).

Slide the bracket end of the Base (4) onto

the 5/16” x 2 3/4” Carriage Bolts (14) in the

Stabilizer (5). Slide the Rear Upright (56)

onto the Carriage Bolts. Hand tighten a 5/16”

Nylon Locknut (3) onto each Carriage Bolt.

FRAME ASSEMBLY

2. Refer to drawing 2a. Press a 1” Inner Cap

(61) into each end of the weight tube on the

Weight Carriage (19). Note: The Square

Slider Bushings (70) should be pre-assem-

bled to the Weight Carriage (19) and Weight

Stop (67).

Turn the Weight Stop (67) so that the hole in

the Weight Stop is oriented in the same direc-

tion as the hole in the bottom of the Rear

Upright (56). Make sure that the Square

Slider Bushing (70) is above the Weight

Stop. Slide the Weight Stop onto the Rear

Upright (56).

Refer to drawing 2b. Align the hole in the

Weight Stop (67) with the hole near the base

of the Rear Upright (56). Secure the Weight

Stop to the Rear Upright with a 5/16” x 2 3/4”

Bolt (11) and a 5/16” Nylon Jamnut (72). Now

slide the Weight Carriage (19) onto the Rear

Upright.

Press a 1” Square Inner Cap (65) into the

Front Upright (42). Slide the Front Upright

(42) onto the 5/16” x 2 1/2” Carriage Bolts (1)

in the Base (4). Hand tighten a 5/16” Nylon

Locknut (3) onto each Carriage Bolt. Do not

tighten the Nylon Locknuts yet.

3. Press a 1 3/4” Square Inner Cap (44) into

each end of the crossbar on the Top Frame

(55). Press two 1” Inner Caps (61) into the

top of the crossbar.

Attach the Top Frame (55) to the Front

Upright (42) with two 5/16” x 2 3/4” Bolts (11),

two 5/16” Flat Washers (8), and two 5/16”

Nylon Locknuts (3). Attach the Top Frame to

the Rear Upright (56) with two 5/16” x 2 1/2”

Bolts (22), two 5/16” Flat Washers (8), and

two 5/16” Nylon Jamnuts (72). Press a 2”

Square Inner Cap (27) into the top of the

Rear Upright.

Tighten all Nylon Locknuts used in steps 1

through 3.

4. Press a 1” x 7/8” Plastic Bushing (26) onto

each welded spacer on the Press Frame (17).

Slide the Press Frame onto the Base (4) so

the Plastic Bushings are aligned with the indi-

cated tube in the base. Note: This will be a

tight fit. The Plastic Bushings should fit

onto the ends of the tube in the Base.

Lubricate a 3/8” x 8” Bolt (59). Attach the

Press Frame (17) to the Base (4) with the

3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).

Hole

Tube

Welded

Spacers

17 Lubricate

ARM ASSEMBLY

56 42

Crossbar

ARM ASSEMBLY

5. Press a 1 3/4” Square Inner Cap (44) into the

top of one of the Press Arms (46). Press a 1”

Round Inner Cap (49) into each end of the

handle on the Press Arm. Attach the Press

Arm to one side of the Press Frame (17) with

two 5/16” x 2 1/2” Bolts (22) and two 5/16”

Nylon Locknuts (3).

Assemble the other Press Arm (46) in the

same manner.

6. Identify the Right Arm (48) and the Left Arm

(47). Note the position of the welded bracket

on each Arm. Arm identification is very

important for step 7.

7. Lubricate both axles on the Top Frame (55).

Slide the Right Arm (48) onto the right axle.

Note: Be careful not to confuse the Right

Arm with the Left Arm (47); refer to step 6

to identify the Right Arm. Be sure that the

upper end of the Right Arm is behind the

indicated bracket on the Top Frame (55).

Tap two 1” Retainers (63) and a 1” Round

Cover Cap (62) onto the right axle. Be sure

that the teeth on the Retainers bend

toward the Cover Cap, as shown in the

inset drawing.

Attach the Left Arm (47) in the same manner.

Press 1 3/4” Square Inner Caps (44) into the

lower ends of the Right and Left Arms (47,

48). Wet the lower end of each Arm with

soapy water. Slide a Foam Pad (45) onto the

lower end of each Arm.

Welded

Brackets

Bracket

Lubricate

Axle

CABLE ASSEMBLY

Hook

Ball

650

8. During steps 9 through 22, refer to the

CABLE DIAGRAM on page 19 of this manual

to verify proper cable routing. Before begin-

ning this section, identify the Short Cable (23)

and the Long Cable (58) by comparing the

lengths and the ends of the cables.

IMPORTANT: While assembling the cables,

do not overtighten the bolts and nuts

securing the pulleys. The pulleys must

turn freely.

9. Locate the Long Cable (58). Route the Long

Cable around a 3 1/2” Pulley (15).

Using a 3/8” x 3 1/2” Bolt (16) and a 3/8”

Nylon Jamnut (25), attach the 3 1/2” Pulley

(15) in the indicated location on the Top Frame

(55). Be sure that the end of the Cable with

the ball is on the indicated side of the

Pulley and that the Cable is between the

Pulley and the hook on the Top Frame

(55).

10. Wrap the Long Cable (58) around a “V”-Pulley

(6). Attach the “V”-Pulley and a Long Cable

Trap (50) to the indicated bracket on the

Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)

and a 3/8” Nylon Locknut (21). Be sure that

the Long Cable Trap is positioned to hold

the Cable in place.

11. Route the Long Cable (58) around a “V”-

Pulley (6). Attach the “V”-Pulley (6) and a

Long Cable Trap (50) to the Left Arm (47)

with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon

Locknut (21). Be sure that the Cable is in

the groove of the Pulley and that the Long

Cable Trap (50) is positioned to hold the

Cable in place.

CABLE ASSEMBLY

48 21

50 76

12. Route the Long Cable (58) around a “V”-

Pulley (6). Be sure that the Cable is in the

groove of the “V”-Pulley and that a Long

Cable Trap (50) is turned to hold the Cable

in place.

Attach the “V”-Pulley (6) and the Long Cable

Trap (50) to the Right Arm (48) with a 3/8” x 2

1/2” Bolt (7) and a 3/8” Nylon Locknut (21).

Make sure the Bolt and Nylon Locknut are

tight.

13. Refer to the inset drawing. Using a 5/16” x

4 3/4” Bolt (64) and a 5/16” Nylon Locknut

(3), attach the Pulley Bracket (20) to the indi-

cated bracket on the Top Frame (55). Note:

The Pulley Bracket is pre-assembled with

a 3 1/2” Pulley (15) and a Cable Trap (66).

Route the Long Cable (58) around the 3 1/2”

Pulley (15) attached to the Pulley Bracket

(20). Be sure that the Cable is in the

groove of the Pulley and that the Cable

Trap (66) is turned to hold the Cable in

place. Make sure that the 3/8” x 2” Bolt (12),

securing the Pulley and Cable Trap to the

Pulley Bracket, is properly tightened and that

the Pulley Bracket can pivot freely.

14. Locate the Long “U”-Bracket (57) that is pre-

assembled with a 3 1/2” Pulley (15) and a

Cable Trap (not shown). Route the Long

Cable (58) around the Pulley and through the

Long “U”-Bracket. Be sure that the Cable is

in the groove of the Pulley, that the Cable

Trap is turned to hold the Cable in place,

and that the Cable and Pulley move

smoothly.

15. Route the Long Cable (58) around a 3 1/2”

Pulley (15). Using a 3/8” x 1 3/4” Bolt (71)

and a 3/8” Nylon Locknut (21), secure the

Pulley to the indicated bracket on the Top

Frame (55). Be sure that the Cable is in the

groove of the Pulley and that the Cable

and Pulley move smoothly.

15 12

15 71

Bracket

CABLE ASSEMBLY

15 66

Bracket

16. Attach the Long Cable (58) to the Weight

Carriage (19) with a 3/8” x 3/4” Bolt (69) and

a 3/8” Nylon Locknut (21). Make sure that

the Bolt and the Nylon Locknut are tight.

17. Using a 3/8” x 3 1/2” Bolt (16), a 3/8” Flat

Washer (9), and a 3/8” Nylon Locknut (21),

secure a 3 1/2” Pulley (15) and a Cable Trap

(66) to the upper hole in the Press Frame

(17). Make sure that the Cable Trap and the

Pulley are oriented as shown.

Hold a 3 1/2” Pulley (15) inside the indicated

bracket on the Press Frame (17). Using a 3/8”

x 8” Bolt (59), two 3/8” Flat Washers (9), and

a 3/8” Nylon Locknut, attach the 3 1/2” Pulley

to the Press Frame as shown.

18. Locate the Short Cable (23). Route the

Short Cable under the indicated 3 1/2” Pulley

(15). Be sure that the end of the Cable with

the ball is between the Pulley and the

crossbar on the Press Frame (17).

23 Crossbar

Ball

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