Weider WESY85310 Bedienungsanleitung

USER’S MANUAL

QUESTIONS?

As a manufacturer, we are com-

mitted to providing complete

customer satisfaction. If you

have questions, or find that there

are missing or damaged parts,

we will guarantee you complete

satisfaction through direct assis-

tance from our factory.

TO AVOID UNNECESSARY

DELAYS, PLEASE CALL DIRECT

TO OUR TOLL-FREE CUSTOMER

HOT LINE. The trained techni-

cians on our customer hot line

will provide immediate assis-

tance, free of charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

Model No. WESY85310

Serial No.

Write the serial number in the

space above for reference.

Serial Number Decal (Under Seat)

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manual

for future reference.

Visit our website at

www.weiderfitness.com

new products, prizes,

fitness tips, and much more!

Patent Pending

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of

this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before

beginning assembly.

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precau-

tions before using the weight system.

1. Read all instructions in this manual and in

the accompanying literature before using the

weight system. Use the weight system only

as described in this manual.

2. It is the responsibility of the owner to ensure

that all users of this weight system are ade-

quately informed of all warnings and precau-

tions.

3. The weight system is intended for home use

only. Do not use the weight system in any

commercial, rental, or institutional setting.

4. Use the weight system only on a level sur-

face. Cover the floor beneath the weight sys-

tem to protect the floor.

5. Make sure all parts are properly tightened

each time you use the weight system.

Replace any worn parts immediately.

6. Keep children under the age of 12 and pets

away from the weight system at all times.

7. Always stand on a foot plate when perform-

ing an exercise that could cause the weight

system to tip.

8. Always wear athletic shoes for foot protection.

9. Keep hands and feet away from moving

parts. Keep hands away from the squat arm

upright when the squat arm is being used.

Your hand could become pinched between

the squat arm upright and the squat arm.

10. Never release the press arm, butterfly arms,

squat arm, leg lever, lat bar or nylon strap

while weights are raised. The weights will fall

with great force.

11. Do not use the VKR station when either

weight stack is in use.

12. Make sure that the cables remain on the pul-

leys at all times. If the cables bind while you

are exercising, stop immediately and make

sure that the cables are on all of the pulleys.

13. Always disconnect the lat bar from the

weight system when performing an exercise

that does not use the lat bar.

14. If you feel pain or dizziness at any time while

exercising, stop immediately and begin cool-

ing down.

15. The warning decals

shown here have

been placed on the

weight system in the

locations shown on

page 4. If a decal is

missing or illegible,

please call our

Customer Service

Department toll-free

at 1-800-999-3756,

Monday through

Friday, 6 a.m. until 6

p.m. Mountain Time,

to order a free

replacement decal.

Apply the replace-

ment decal in the

location shown.

WARNING: Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems.

Read all instructions before using. ICON assumes no responsibility for personal injury or property

damage sustained by or through the use of this product.

• Misuse of this

product may result in

serious injury.

WARNING

• Read user’s manual

and follow all warnings

and operating instruc-

tions prior to use.

• Replace label if

damaged, illegible,

or removed.

• Do not allow children

on or around machine.

Keep hands and

fingers clear of

this area.

Decal 1

Decal 2

BEFORE YOU BEGIN

ASSEMBLED

DIMENSIONS:

Height: 74 in.

Width: 60 in.

Length: 54 in.

Foot Plate

Low Pulley Station

High Pulley Station

Lat Bar

Leg Lever

Butterfly Arms

Squat Arm

Decal 1

Decal 2

Press Arm

Weight Stacks

Backrest

VKR Arms

Weight Pin

Thank you for selecting the versatile WEIDER®20CT

weight system. The WEIDER®20CT offers a selection

of weight stations designed to develop every major

muscle group of the body. Whether your goal is to tone

your body, build dramatic muscle size and strength, or

improve your cardiovascular system, the WEIDER®

20CT will help you to achieve the specific results you

want.

For your benefit, read this manual carefully before

using the weight system. If you have additional

questions, please call our Customer Service

Department toll-free at 1-800-999-3756, Monday

through Friday, 6 a.m. until 6 p.m. Mountain Time

(excluding holidays). To help us assist you, please

note the product model number and serial number

before calling. The model number is WESY85310. The

serial number can be found on a decal attached to the

weight system (see the front cover of this manual).

Before reading further, please review the drawing

below and familiarize yourself with the parts that are

labeled.

Make sure you have the following tools:

• Two adjustable wrenches

• One standard screwdriver

• One phillips screwdriver

• One rubber mallet

• You will also need grease or petroleum jelly, a

small amount of soapy water, and clear tape or

masking tape.

Note: Assembly will be more convenient if you have

a socket set, a set of open-end or closed-end

wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly,

we have included a PART IDENTIFICATION CHART

in the center of this manual. Place the chart on the

floor and use it to easily identify parts during each

assembly step. Note: Some small parts may have

been pre-attached. If a part is not in the parts

bag, check to see if it has been pre-attached.

How to Orient Parts

As you assemble the weight system, make sure that

all parts are oriented exactly as shown in the draw-

ings.

Tightening Parts

Tighten all parts as you assemble them, unless

instructed to do otherwise.

Questions?

If you have questions after reading the assembly

instructions, please call our Customer Service

Department at 1-800-999-3756.

Assembly Requires Two Persons

For your convenience and safety, assemble the

weight system with the help of another person.

Set Aside Enough Time

Due to the many features of the weight system, the

assembly process will take time. By setting aside

plenty of time and by deciding to make the task

enjoyable, assembly will go smoothly. You may want

to assemble the weight system over a couple of

evenings.

Select a Location for the Weight System

Because of its weight and size, the weight system

should be assembled in the location where it will be

used. Make sure that there is enough room to walk

around the weight system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have

divided the assembly process into five stages. The

parts needed for each stage are found in individual

bags. Important: Wait until you begin each stage

to open the parts bag for that stage. Place all

parts of the weight system in a cleared area and

remove the packing materials. Do not dispose of

the packing materials until assembly is completed.

Make Assembly Easier for Yourself

Everything in this manual is designed to

ensure that the weight system can be assem-

bled successfully by anyone. Before begin-

ning assembly, make sure to read the

information on this page. This brief intro-

duction will save you much more time than

it takes to read it.

ASSEMBLY

1. Before beginning assembly, be sure that you

have read and understand the information in

the box above.

Press two 2” Outer Caps (51) onto the indicated

locations on the Stabilizer (5). Press two 2” Inner

Caps (27) into the indicated ends of the Stabilizer

and the Base (4).

Insert four 5/16” x 2 1/2” Carriage Bolts (1) up

through the Stabilizer (5).

Attach the Base (4) to the Stabilizer (5) with two

5/16” x 2 3/4” Bolts (11), two 5/16” Washers (8),

and two 5/16” Nylon Locknuts (3). Do not tighten

the Nylon Locknuts yet.

Slide the VKR Upright (74) and the Squat Upright

(56) onto the 5/16” x 2 1/2” Carriage Bolts (1) in

the Stabilizer (5). The high side of the brackets

on the VKR Upright and Squat Arm Upright

should be on the side shown. Hand-tighten four

5/16” Nylon Locknuts (3) onto the Carriage Bolts.

Do not tighten the Nylon Locknuts yet.

FRAME ASSEMBLY

High

Side

2. Insert two 5/16” x 2 1/2” Carriage Bolts (1) up

through the Base (4).

Slide the Front Upright (42) onto the 5/16” x

2 1/2” Carriage Bolts (1) in the Base (4). Hand-

tighten a 5/16” Nylon Locknut (3) onto each

Carriage Bolt. Do not tighten the Nylon

Locknuts yet.

Press a 1” Inner Cap (6) into the Front Upright

(42). Press a 2” Inner Cap (27) into the Squat

Upright (56) and the VKR Upright (74).

4. Set two Weight Bumpers (19) on the bracket on

the Base (4) as shown. Set two Weight Bumpers

on the bracket on the Stabilizer (5).

Stack eight Weights (25) onto each set of Weight

Bumpers (19). Be sure that the pin grooves are

all on the same side of each stack of Weights.

Be careful not to tip either stack of Weights

(25) until step 6 is complete.

3. Press a 2” Inner Cap (27) into the Top Frame

(55). Press a 1 3/4” Inner Cap (44) into each end

of the crossbar on the Top Frame. Press two

Round Inner Caps (96) into the top of the crossbar.

Attach the Top Frame (55) to the Front Upright

(42) with two 5/16” x 2 3/4” Bolts (11), two 5/16”

Washers (8), and two 5/16” Nylon Locknuts (3).

Attach the Top Frame (55) to the VKR Upright

(74) and the Squat Upright (56) with two 5/16” x

2 3/4” Bolts (11) and two 5/16” Nylon Locknuts (3).

Tighten all of the Nylon Locknuts (3) used in

steps 1–3.

55 3

896

Crossbar

Bracket

Grooves

Bracket

5. Press a Weight Tube Bumper (64) into the end of

a Weight Tube (63). Insert the Weight Tube into

the front stack of Weights (25). Be sure that the

pins on the Weight Tube are sitting in the pin

grooves in the top Weight (refer to step 4).

Lubricate the inside of the holes in a Top Weight

(65). Set the Top Weight onto the front stack of

Weights (25). Insert both Long Weight Guides

(62) into the stack of Weights. Be sure that the

holes in the Weight Guides are at the top, as

shown.

Holes

Lubricate

Holes

6. Press a Weight Tube Bumper (64) into the end of

the other Weight Tube (63). Insert the Weight

Tube into the rear stack of Weights (25). Be sure

that the pins on the Weight Tube are sitting in

the pin grooves in the top Weight (refer to

step 4).

Lubricate the inside of the holes in the other Top

Weight (65). Set the Top Weight onto the rear

stack of Weights (25). Insert both Short Weight

Guides (73) into the stack of Weights. Be sure

that the holes in the Weight Guides are at the

top, as shown.

61 361

17 59

Lubricate

Tube

4Welded

Spacers

7. Attach the upper ends of the Long Weight Guides

(62) to the Top Frame (55) with a 5/16” x 6” Bolt

(60), two 1/2” x 3/4” Spacers (61), and a 5/16”

Nylon Locknut (3). Be sure that the Pulley

Bracket (20) is in front of the right Long

Weight Guide, as shown.

Attach the upper ends of the Short Weight Guides

(73) to the Top Frame (55) with a 5/16” x 6” Bolt

(60), two 1/2” x 3/4” Spacers (61), and a 5/16”

Nylon Locknut (3).

8. Press a 1” x 7/8” Plastic Bushing (90) onto each

welded spacer on the Press Frame (17). Slide the

Press Frame into place onto the Base (4). Note:

This will be a tight fit. The Plastic Bushings

should fit on each end of the indicated tube in

the Base. Make sure that the pulleys are on

the side shown.

Lubricate the 3/8” x 8” Bolt (59). Attach the Press

Frame (17) to the Base (4) with the Bolt and a

3/8” Nylon Locknut (21).

ARM ASSEMBLY

9. Wet the handle of one Press Arm (46) with soapy

water. Slide a 5” Plastic Grip (83) onto the han-

dle. Press a 1” Round Inner Cap (49) into the

other end of the handle. Press a 1 3/4” Inner Cap

(44) into the Press Arm.

Attach the Press Arm (46) to one side of the

Press Frame (17) with two 5/16” x 2 1/2” Bolts

(22) and two 5/16” Nylon Locknuts (3).

Assemble the other Press Arm (46) in the same

manner.

10. Identify the Right Arm (48) and the Left Arm (47).

Note the position of the welded bracket on each

Arm. Arm identification is very important for

step 11.

Attach a “V”-Pulley (50) and a Long Cable Trap

(31) to the Right Arm (48) with a 3/8” x 2 1/2”

Bolt (86) and a 3/8” Nylon Locknut (21).

Attach a “V”-Pulley (50) and a Long Cable Trap

(31) to the Left Arm (47) in the same manner.

Handle

Welded

Bracket

11. Lubricate both axles on the Top Frame (55).

Slide the Right Arm (48) onto the right axle. Be

careful not to confuse the Right Arm with the

Left Arm (47); see step 10. Be sure that the

upper end of the Right Arm is behind the indi-

cated bracket on the Top Frame (55).

Tap two 1” Retainers (69) and a 1” Round Cover

Cap (70) onto the axle. Be sure that the teeth

on the Retainers bend toward the Round

Cover Cap as shown in the inset drawing.

Attach the Left Arm (47) in the same manner.

Press two 1 3/4” Inner Caps (44) into the lower

ends of the Left and Right Arms (47, 48). Wet the

lower end of each Arm with soapy water. Slide a

10” Pad (45) onto the lower end of each Arm.

Lubricate

Axle

Bracket

12. Press two 1” x 2” Inner Caps (87) into the indicat-

ed end of the Squat Arm (84).

Attach the Squat Arm (84) to the VKR Upright

(74) with a 3/8” x 5 1/2” Bolt (93) and a 3/8” Nylon

Locknut (21). Be sure that the indicated brack-

et is pointing down as shown.

Wet the ends of the Squat Arm (84) with soapy

water. Slide the two Squat Arm Pads (85) onto

the Squat Arm.

Attach a Handle (82) to one side of the Squat

Arm (84) with a 5/16” x 2 1/2” Bolt (22), two 5/16”

Washers (8), a 1/2” x 17/32” Spacer (91), and a

5/16” Nylon Locknut (3).

Wet the Handle (82) with soapy water. Slide a 5”

Plastic Grip (83) onto the Handle. Press a 1”

Round Inner Cap (49) into the other end of the

Handle.

Assemble another Handle (82) to the other side

of the Squat Arm (84) in the same manner.

83 82

22 85

849

Bracket

CABLE ASSEMBLY

Ball

86 50

Bracket

Hook

During steps 13 to 25, refer to the CABLE DIA-

GRAM on page 21 of this manual. Identify the

three cables by their lengths, and note the posi-

tions of the cable traps. IMPORTANT: Do not over-

tighten the bolts and nuts securing the pulleys.

The pulleys must turn freely.

13. Locate the Medium Cable (58). Route the

Medium Cable around the indicated 3 1/2” Pulley

(15) attached to the Top Frame (55). Be sure

that the ball is on the indicated side of the

Pulley and that the Cable is between the

Pulley and the hook. Tighten the 3/8” x 3 3/4”

Bolt (88) and the 3/8” Nylon Locknut (not shown).

14. Wrap the Medium Cable (58) around a “V”-Pulley

(50). Attach the “V”-Pulley and a Long Cable Trap

(31) to the indicated bracket on the Front Upright

(42) with a 3/8” x 2 1/2” Bolt (86) and a 3/8” Nylon

Locknut (21). Be sure that the Long Cable Trap

is positioned to hold the Cable in place.

Route the Medium Cable (58) around the “V”-

Pulley (50) on the Left Arm (47). Be sure that the

Cable is in the groove of the Pulley and that

the Long Cable Trap (31) holds the Cable in

place. Tighten the 3/8” x 2 1/2” Bolt (86) and the

3/8” Nylon Locknut (not shown).

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