Agilent Technologies PHV K Series Handbuch

Doc. n. LI 3488.00 EN (translation)

Vacuum pump

PHV K Series

OPERATING AND MAINTENANCE INSTRUCTIONS

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

NOTICE: This document contains references to

P.V.R. Please note that P.V.R. s.r.l. is now part of

Agilent Technologies. For more information, go to

www.agilent.com/chem/vacuum.

Agilent Technologies Italia S.p.A. Vacuum Products Division

Via Santa Vecchia, 107 - 23868 Valmadrera (LC) ITALY

PHV K Series

2 Doc. n. LI 3488.00 ENG (translation)

Via Santa Vecchia, 14

23868 Valmadrera (Lecco) – Italy

Tel. 0341/581.801

Fax 0341/580.335

GENERAL INDEX

GENERAL INFORMATION............................................................................................................................................................................3

PRODUCT SPECIFICATIONS.......................................................................................................................................................................3

2.1

Pump description..................................................................................................................................................................................3

2.2

Expected use........................................................................................................................................................................................4

2.3

Forbidden use.......................................................................................................................................................................................4

2.4

Protections............................................................................................................................................................................................4

2.5

Accessories ..........................................................................................................................................................................................4

2.6

Weight and dimensions.........................................................................................................................................................................5

2.7

Technical features.................................................................................................................................................................................7

SAFETY RULES............................................................................................................................................................................................8

TRANSPORT – HANDLING ..........................................................................................................................................................................9

4.1

Lifting ...................................................................................................................................................................................................9

4.2

Unpacking and components control ......................................................................................................................................................9

4.3

Storage.................................................................................................................................................................................................9

INSTALLATION AND OPERATION ..............................................................................................................................................................9

5.1

Location................................................................................................................................................................................................9

5.2

Connection to the machine..................................................................................................................................................................10

5.3

Discharge air pipiline installation.........................................................................................................................................................10

5.4

Electric connection..............................................................................................................................................................................10

5.5

Commissioning...................................................................................................................................................................................11

5.6

Suggestions for the use ......................................................................................................................................................................11

5.7

Water vapour suction..........................................................................................................................................................................11

SERVICING .................................................................................................................................................................................................12

6.1

General information ............................................................................................................................................................................12

6.2

Oil control............................................................................................................................................................................................12

6.3

Oil change...........................................................................................................................................................................................12

6.4

Inlet filter cleaning...............................................................................................................................................................................13

6.5

Motor disassembly and re-assembling ...............................................................................................................................................13

6.6

How to replace the oil seal ring...........................................................................................................................................................15

6.7

Control and replacing of the discharge valve.......................................................................................................................................19

6.8

Checking the inlet valve ......................................................................................................................................................................21

6.9

Pump overhaul....................................................................................................................................................................................23

6.10

Spares necessary for the normal servicing..........................................................................................................................................23

6.11

How to order spare parts.....................................................................................................................................................................23

LUBRICANTS..............................................................................................................................................................................................23

DE-COMMISSIONING AND DISPOSAL .....................................................................................................................................................23

RETURN FOR REPAIR ...............................................................................................................................................................................23

TROUBLESHOOTING ................................................................................................................................................................................24

ANNEX:

Exploded view and spare parts list

MANUFACTURER

PHV K Series

ENG (translation) Doc. n. LI 3488.00 3

1 GENERAL INFORMATION

This manual contains information necessary for the proper operation of the pump in order to prevent unsuitable use

and for the safety of the operators.

Do not attempt any other type of operation without having first contacted our Service Department.

The information provided herewith does not intend to replace, integrate or change any rules, regulations, law by

decree, directive or law of specific character in force in the Country where the installation takes place.

The suggestions given to the staff engaged in the installation and servicing assumes that the personnel is expert

and prepared in facing any problem of servicing, both mechanical and electrical.

For any questions or information not included in this manual, please contact our Service Department, always

providing: model (type), serial number, year of manufacture, stated on the name plate.

In the manual two symbols are used:

ATTENTION:

Instructions that, if not followed, could result in serious personal injuries.

WARNING:

For instructions that, if not followed, could cause damages to the machine..

Hot surfaces

Electrical danger

2 PRODUCT SPECIFICATIONS

2.1 Pump description

PHV K pump series are rotary vane oil lubricated two stage vacuum pumps.

The flanged electric motor is coupled by means of an elastic coupling.

The cooling is made by means of forced air by a centrifugal fan.

At the inlet there is a mesh filter in order to protect the pump from solid parts.

An integrated non-return valve prevents the oil from going back and the return of air in the camber to be pumped

down during the stop phase.

PHV K Series

4 Doc. n. LI 3488.00 ENG (translation)

The separation of oil smokes from discharged air takes place in the TMF oil mist filter (optional). The filtered oil is

recovered automatically by the pump by precipitation (this take place when the machine is not working or during its

operation at the maximum vacuum, i.e. inlet is closed).

A three position adjustable gas ballast valve prevents the condensation inside the pump when small vapour quanti-

ties are sucked.

Pumps starting from size PHV 120 are equipped with a water cooling circuit.

2.2 Expected use

The vacuum pumps described in this manual can pump only air and small quantity of water vapour.

They are suitable to evacuate closed systems or to operate at a constant vacuum till 1x10

-3

mbar.

The ambient temperature and the inlet temperature must be included between 12 and 40 °C. In case you get tem-

peratures outside this range, please get in touch with us.

The suction or other types of gas or vapours must be declared in advance to P.V.R. that will give the conformity to

the specific use.

2.3 Forbidden use

ATTENTION:

It is forbidden to suck through the pump:

Liquids or solid substances;

Dangerous, explosive or aggressive gas and vapours;

It is forbidden to use the discharge of the pump to create even limited pressures.

It is forbidden to install the pump in a potentially explosive ambient.

2.4 Protections

The pump must be protected against suction of dust and liquids.

For applications where this protection is not warranted it is recommended to install a pressure gauge on the oil tank

for a visual control of the oil separator blockage.

The pump is supplied without control panel. The electric motor must be protected according to the regulations in

force.

ATTENTION:

In case of applications where the pump stop or failure can cause damages to people or things, safety measures for

the system must be provided.

2.5 Accessories

The following accessories useful for the installation and the operation are available:

- external inlet filter

- discharge oil mist trap type TMF

- vacuum gauges/ vacuum switches

- pressure gauges / pressure switches

- pipe fittings

PHV K Series

ENG (translation) Doc. n. LI 3488.00 5

2.6 Weight and dimensions

PHV 5-10-20-30 K

PHV 50-75 K

MODEL A B C D E F G H I J K N S M L

PHV50K 250 185 387 30 50 368 80 255 370 305 550 428

Ø14

281 709

PHV75K 280 185 441 30 50 412 85 295 415 355 600 479

Ø14

312 791

MODEL A B C D E F G H I J K N S M L

PHV5K 170 120 261 24 40 247 45 130 253 94 240 244

Ø9

210 454

PHV10K 170 120 261 24 40 247 45 155 253 94 240 269

Ø9

210 479

PHV20K 210 140 297 40 50 282 55 180 288 147 310 309

Ø12

234 543

PHV30K 210 140 297 40 50 282 58 210 288 147 310 242

Ø12

234

576

PHV K Series

6 Doc. n. LI 3488.00 ENG (translation)

PHV 120-180-270-360K

ISO FLANGE DIMENSIONS

MODEL A B C D E F G H I J K S L

PHV120K 320 230 501 40 65 414 193 175 465 348 740

Ø14

974

PHV180K 400 305 575 58 75 490 195 200 528 375 805

Ø18

1101

PHV270K 400 305 645 58 75 560 203 250 598 433 895

Ø18

1179

PHV360K 550 415 771 76 110 686 258 225 714 458 1040

Ø18

1377

STANDARD A B N D

ISO40

100

80 4 M8

ISO63

130

110 4 M8

ISO100

165

145 8 M8

PHV K Series

ENG (translation) Doc. n. LI 3488.00 7

2.7 Technical features

DESCRIPTION PHV5K PHV10K PHV20K PHV30K PHV50K PHV75K

Nominal capacity 50Hz m

/h 5 10 20 30 50 75

60Hz m

/h 6 12 24 36 60 90

Ultimate pressure

Gas ballast C

mbar

1x10

-3

Gas ballast I 7x10

-3

Gas ballast II 1x10

-2

H2O max. vapour pressure Mbar 53 53 33 33 53 53

Oil charge Litre 1.1 1.2 2.0 2.3 4.5 6.5

Inlet DN 25KF 40KF

Discharge DN 25KF 40KF

Motor power kW 0.37 0.75 1.5 2.2

Revolutions number 50Hz R.P.M 1400

60Hz 1700

Noise level (closed gas ballast valve) dB (A) 50 50 52 52 56 56

Total weight kg 21 22.5 38 41 68 84

DESCRIPTION

PHV120K PHV180K PHV270K PHV360K

Nominal capacity 50Hz m

/h 120 180 270 360

60Hz m

/h 144 216 324 432

Ultimate pressure Closed gas ballast valve mbar 1x10

-3

Open gas ballast valve 7x10

-3

Oil charge Litre 11 16 17 28

Inlet DN ISO63 ISO100

Discharge DN ISO63 ISO100

Motor power kW 4 5.5 7.5 11

Revolutions number 50Hz R.P.M 1400

60Hz 1700

Water cooling (lower than 20℃

℃℃

℃) L/min 6 8

Total weight kg 172 290 358 584

PHV K Series

8 Doc. n. LI 3488.00 ENG (translation)

3 SAFETY RULES

ATTENTION:

Despite of all the precautions adopted when designing the equipment, there are some risk elements that arise dur-

ing operation and servicing.

HOT SURFACES

The temperature of the pump surfaces may exceed 80°C.

Install the pump in a protected area accessible only by authorized personnel, to prevent possible personal injures

by coming into contact with hot surfaces. The pump can be placed inside other machines by adopting the neces-

sary safeguards. Before carrying out any maintenance on the pump, be sure the pump is cold.

HARMFUL SUBSTANCES EMISSION

The discharged air contains part of traces of oil mist. Check the compatibility with the work environment. A failure or

the seals wear can cause an oil leakage. Avoid the dispersion to the ground and the pollution of other materials. In

case air containing dangerous substances must be pumped down (for example, biological or microbiological

agents), adopt filtering systems before introducing air in the work environment.

Used oil coming from the pump must be disposed of in accordance with the regulations in force in the Country of

use.

Do not dispose into the environment.

HAZARD CAUSED BY VACUUM

Avoid the contact with the pump inlet port during the pump operation.

Introduce air in the inlet circuit before every operation.

The contact with parts under vacuum can cause injuries.

HAZARD CAUSED BY PRESSURE

The pump tank is pressurized. Do not open the oil filling and discharge plugs during operation.

FOR A SAFE MAINTENANCE

All maintenance operations must be carried out with the pump idle, disconnected from the electrical supply, with

the pump cold, vented to atmospheric pressure. Prevent unexpected start-up (e.g. block the power switch with a

personal lock).

ELECTRIC SAFETY

Some components of the electric equipment are electrically charged during operation whose contact may cause

serious injuries to persons or objects.

Connection and control of the electric system must be carried out by skilled personnel only.

The electric equipment must comply with the EN 60204-1 standard and with the other laws in force in the Country

of use.

Besides, electric equipment must comply with EN 61000-6-4 and EN 61000-6-2 standards concerning electromag-

netic compatibility and electromagnetic immunity for industrial environments.

PHV K Series

ENG (translation) Doc. n. LI 3488.00 9

FIRE HAZARD

The use of the pump for situations unforeseen or not recommended by this manual, as well as lack of correct

maintenance, may create high risks for overheating or fire.

In case of a fire do not use water to extinguish but use a powder CO2 extinguisher or other means compatible with

the electric equipment and lubricating oil.

4 TRANSPORT - HANDLING

4.1 Lifting

The orientation of the packed components must correspond to the instructions given by the pictograms on the ex-

ternal covering of the packaging.

For the unloading use a lifting equipment suitable for the pump weight.

Use the suitable lifting eyebolts to lift the pump.

4.2 Unpacking and components control

When receiving the machine, check that the packing is intact or if is shows signs of damages occurred during

transportation.

If there is no damage, proceed to the unpacking and check further the machine.

In case damages are found, inform immediately P.V.R. and the carrier.

4.3 Storage

The pumps must be stored or transported without oil and protected from the atmospheric agents at a temperature

between -15°C and 50°C (normal humidity rate).

5 COMMISSIONING

5.1 Location

The pump must be installed in a protected area (see safety rules).

It must be fastened with support feet on horizontal plane.

It must be accessible for correct and easy maintenance, by respecting the minimum distances from possible

obstructions.

It must be accessible to suitable lifting equipment.

Ensure the change of air in the room or inside the machine where the pump has to been installed. To assure a

sufficient cooling, avoid to overpass 40°C of ambie nt temperature.

The pump must be protected against jets or sprays of water that may penetrate the tank through the exhaust

port.

Whenever the pump is installed outside, it must be protected against atmospheric agents and it must be used

with an oil suitable for low temperature (see lubricants table).

Avoid warm air coming from the exhaust or the cooling fans causing discomfort to the personnel.

PHV K Series

10 Doc. n. LI 3488.00 ENG (translation)

5.2 Connection to the machine

Inlet and discharge ports should be connected to the system using clamps according to International Stand-

ards.

Make sure the pipes and the flanges are clean.

Use pipes as much as short and thick as possible, having at least the same diameter as the one of their ports.

Max. pressure of the oil is 1,5 Kg/cm

Make sure the pipes and the flanges are vacuum tight, i.e. there isn’t any vacuum leakage.

5.3 Discharge air pipeline installation

When required, it is possible to pipe the pump discharge air to other rooms, or outside.

Use pipes with the same diameter as the tank discharge port with a maximum length of 15 m.

For longer pipes increase pipe diameter.

Pipe weights must not rest on the pump.

In the final length use flexible pipes or pipe fittings

WARNNG:

this pipe must be descending, to avoid the condensate going back to the tank.

Do not connect ball valves to this pipeline.

5.4 ELECTRIC CONNECTION

The control panel and electric connections must be carried out by skilled personnel and conform to the EN

60204-1 rules or other local regulations in the Country of use.

The electric equipment must comply with EN 61000-6-4 and EN 61000-6-2 standard concerning electromag-

netic compatibility, emission standard and immunity for industrial environments.

Check the main voltage and frequency in use to correspond to the data stamped on the motor name plate.

The electric motor must be protected against overload. The full load amperage value on the motor name plate

must be considered when sizing the electrical components and motor protection against overloading.

Make sure the grounding is correctly done.

Carry out the electric connection following the diagram shown on the motor terminal box.

Check direction of rotation of the motor:

1. Open the inlet and discharge ports.

2. Lay the transport protection caps on the inlet port.

3. Switch the pump on for 2 to 3 seconds checking that the plastic cap get tight on the inlet port.

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