Autonics SPC1 Series Bedienungsanleitung

I-50

SPC1 Series

Specications

Features

Single-Phase, Power Controller

● Various and simple input specication

• DC4-20mA, 1-5VDC, External 24VDC

• External adjuster (1kΩ)

• External contact (ON/OFF)

● Various function

• OUT ADJ (output limit) function

•

SOFT START function (except for ON/OFF control method)

• OUT display function

• 50/60Hz automatic converting function

● Various control method by switch

• Phase control method

• Cycle control method (zero cross turn-on)

• ON/OFF control method (zero cross turn-on)

Ordering Information

Rated load current

Marking language

Item

SPC 35 E1 - -

35 35A

50 50A

EEnglish

1Single-phase

SPC Solid state power controller

Control phase

Model SPC1-35-E SPC1-50-E

Power supply 220VACᜠ50/60Hz

Allowable voltage range 90 to 110% of rated voltage

Operating frequency uctuation

±1Hz

Rated load current 35A (single-phase) 50A (single-phase)

Control power 220VACᜠ

Control range Phase control: 0 to 98%, Cycle control: 0 to 100%

Applied load Resistance load (min. load: over 5% of rated current)

Cooling method Natural cooling

Control circuit Micom control type

Control input • 1-5VDCᜡ • DC4-20mA (250Ω) • ON/OFF (external relay contact or 24VDCᜡ)

• External adjuster (1kΩ) • Output limit input (front OUT ADJ. adjuster)

Control

method

By selection

switch

• Phase control※1

• Cycle control (zero cross turn-on) - Period 0.5 sec, 2.0 sec, 10 sec ※1

• ON/OFF control (zero cross turn-on)

Starting type SOFT START (0 to 50 sec variable)

Indicator Output indicator (OUT): red LED

Insulation resistance Over 100MΩ (at 500VDC megger)

Dielectric strength 2000VAC 50/60Hz for 1minute

Noise immunity ±2kV the square wave noise (pulse width: 1us) by the noise simulator

Vibration Mechanical

0.75mm amplitude at frequency of 10 to 55Hz (for 1 min) in each X, Y, Z direction for 1 hour

Malfunction

0.5mm amplitude at frequency of 10 to 55Hz (for 1 min) in each X, Y, Z direction for 10 min

Shock Mechanical 300m/s² (approx. 30G) in each X, Y, Z direction for 3 times

Malfunction 100m/s² (approx. 10G) in each X, Y, Z direction for 3 times

Environment

Ambient temp. 0 to 50℃, storage: -25 to 65℃

Ambient humi. 35 to 85%RH, storage: 35 to 85%RH

Wire specication

AWG16 to 8 AWG8 to 6

Unit weight Approx. 1kg

※1: Refer to ' Operation and Function'.

※Environment resistance is rated at no freezing or condensation.

Please read “Safety considerations” in operation

manual before using.

SPC1 Series

I-51

Single-Phase, Power Controller

(A)

Photoelectric

Sensors

(B)

Fiber

Optic

Sensors

(C)

Door/Area

Sensors

(D)

Proximity

Sensors

(E)

Pressure

Sensors

(F)

Rotary

Encoders

(G)

Connectors/

Connector Cables/

Sensor Distribution

Boxes/Sockets

(H)

Temperature

Controllers

(I)

SSRs / Power

Controllers

(J)

Counters

(K)

Timers

(L)

Panel

Meters

(M)

Tacho /

Speed / Pulse

Meters

(N)

Display

Units

(O)

Sensor

Controllers

(P)

Switching

Mode Power

Supplies

(Q)

Stepper Motors

& Drivers

& Controllers

(R)

Graphic/

Logic

Panels

(S)

Field

Network

Devices

(T)

Software

Dimensions

F.G.

F.G. +5V

+5V

GND

(+)

(-)

GND

Sensor or other

controlling equipment

Sensor or other

controlling equipment

1 2 3 4 5

External contact

or switch

DC4-20mA

1-5VDC

※This function must not be used in ON/OFF control method.

※

It is available for all control methods.

OUT ADJ and SOFT START functions are not available

in ON/OFF control method.

● Spacing

※ When installing multiple power controllers,

please keep space at least 30mm in

horizontal and 100mm in vertical between

power controllers for heat radiation.

(unit: mm)

Connections

1. External connection

2. Connection of control input terminals

1) DC4-20mA control input

It controls 0 to 100% when you apply DC4-20mA on ④, ⑤ terminals when power is applied.

2) 1-5VDC control input

It controls 0 to 100% when you apply 1-5VDC on ③, ⑤ terminals when power is applied.

3) ON/OFF external contact control input

It controls 100% if you connect external contact or switch to ②, ③ terminal when it is ON, it controls 0% when it is OFF.

(resistive load only)

F.G.

Rapid fuse

(external

attachment)

+5V IN

RTW U

2 3 4 5

IN 0V

SOURCE

220VAC

50/60Hz

LOAD

136.9

93.2

37.294.6

124.8

108

2-Ø4.2

2-M4

108

100

I-52

SPC1 Series

F.G.

F.G. +5V

+5V

24VDC

GND

②

① (min.)

(max.) ③

1. Case

2. Terminal block cover

3. Terminal block for control input

4. Terminal block of the power

5. Terminal block for load connection

6. Output indicator (OUT)

7. Control method selection switch

8. SOFT START setting adjuster

9. Output limit setting adjuster

10. Selection jumper of control period

11. Selection jumper of control mode

12. Panel mounting hole

(bolt size: M4×50mm)

※

10, 11 are placed on the inner PCB of the

product.

1 2 3 4 5

External adjuster 1kΩ

※This function must not be used in ON/OFF control method.

※

It is available for all control methods.

OUT ADJ and SOFT START functions are not available

in ON/OFF control method.

4) External adjuster control input

After power is applied, connecting the external adjuster 1㏀to ②, ③ and ⑤ terminals and turning adjuster control from 0%

to 100%.

It is available to control as OUT ADJ, adjuster for the above 1), 2), 3) and set at 100% when it is not used.

5) External 24VDC control input

It can be used with external 24VDC voltage as below.

It is available to control of ON/OFF, outputs 100% for applying 24VDC and 0% for applying 0VDC.

Unit Description

Factory Default

Control method Phase control

Control mode Phase equal division type according to control input

Control cycle period 0.5 sec (JP1, JP2 short)

SOFT START setting 0 sec

OUT ADJ. setting 100%

※Tighten the terminal screw with the below tightening torque.

Terminal type Signal input

(control input) Output and power

Screw M3.5 M5

Tightening torque 0.6 to 1.2N.m 1.5 to 2.2N.m

a b

<Round>

Terminal

type

Signal input

(control input)

Output and

power

a Min. 3.5mm Min. 5mm

b Max. 7.0mm Max. 12mm

※Use terminals of size specied below.

I-53

Single-Phase, Power Controller

(A)

Photoelectric

Sensors

(B)

Fiber

Optic

Sensors

(C)

Door/Area

Sensors

(D)

Proximity

Sensors

(E)

Pressure

Sensors

(F)

Rotary

Encoders

(G)

Connectors/

Connector Cables/

Sensor Distribution

Boxes/Sockets

(H)

Temperature

Controllers

(I)

SSRs / Power

Controllers

(J)

Counters

(K)

Timers

(L)

Panel

Meters

(M)

Tacho /

Speed / Pulse

Meters

(N)

Display

Units

(O)

Sensor

Controllers

(P)

Switching

Mode Power

Supplies

(Q)

Stepper Motors

& Drivers

& Controllers

(R)

Graphic/

Logic

Panels

(S)

Field

Network

Devices

(T)

Software

SOFT START setting adjuster (0 to 50 sec)

2. Output limit setting adjuster (0 to 100%)

3. Output indicator

4. Control method selection switch

PHASE: Phase control method

CYCLE: Cycle control method

ON/OFF: ON/OFF control method

123

※When selecting cycle control method, the cycle has been set as 0.5 sec. It can be changed to 2 sec, 10 sec by selection.

※The contorl method setting cannot be changed wwhile it is operating. Turn OFF the power at rst then change the

setting and supply the power again.

※To change the control mode, change TP3 of PCB as below.

Operation and Function

Front

Control method selection

1) Phase control

It is output type to control phase of an alternating signal according to control input signal.

2) Cycle control (xed cycle) - Zero cross turn-on

It controls the power, which is applied into the load to repeat ON/OFF cycle like below picture with constant proportion

according to control input signal. It is easy to control the load and there is no ON/OFF noise because it turns ON and OFF

at the zero point of AC.

Usually it is used in a place or electric furnace which is not easily effected by external noise.

●

Equal division type of phase according as control input

This is analog type to output control angle with dividing

equally according as control input signal. It shows power

characteristic as (Fig. 1) and it might occur over power and

lack power at point middle of control input.

●

Equal division type of power according as control input

It divides control angle non-equally according as control

input signal then make power curve linearization, so it

becomes possible to output the power, which is proportioned

control input as outputting (Fig. 1).

Control

method Phase control Cycle control

(zero cross turn-on)

ON/OFF control

(zero cross turn-on)

Switch

JP3 Division method (control mode)

SHORT Equal division of phase according as control input

OPEN Equal division of power according as control input

Control input Control input

(Fig. 1) (Fig. 2)

Voltage curve

Power curve

Output Output

1VDC

DC4mA

1VDC

DC4mA

PHASE PHASE PHASE

ON/OFF ON/OFF ON/OFF

CYCLE CYCLE CYCLE

5VDC

DC20mA

5VDC

DC20mA

100% 100%

0% 0%

※SHORT OPEN

Voltage curve

Power curve

I-54

SPC1 Series

JP1 JP2 Cycle (sec)

SHORT SHORT 0.5sec

SHORT OPEN 2.0sec

OPEN SHORT 10sec

OPEN OPEN × (not used)

※To change control cycle, please change JP1 and JP2 of PCB as below.

OUT ADJ. (output limit) (0 to 100%)

This function will be [Control input (%) × OUT ADJ. (%) =

Output] and it controls the power supplied into the load.

Although control input is 100% (5V or 20mA), the output is

the 50% which is proportioned with OUT ADJ. When not

using OUT ADJ. function, please make set value 100%.

※This function must not be used in ON/OFF control

method.

SOFT START (0 to 50 sec)

This function protects the load in cases that the set

temperature is high, such as controlling the load (platinum.

molybdenum, tungsten, infrared lamp, etc.) in which inrush

current ows when power is supplied, or showing large

width of temperature rise during initial operation.

SOFT START set time (T) is the required time that output

reaches to 100%, and it is differentiated by OUT ADJ.

set value. For example, SOFT START is set as 10sec

and OUT ADJ. is set as 70%, it takes 7 sec to reach goal

output.

[Set time (T)×OUT ADJ. set value (%)=10 sec×0.7=7 sec]

If increasing the OUT ADJ. before output reaches to

goal output, it delays as much as the value, multiply of

increased value (%) and SOFT START set time. When not

using SOFT START function, please make set value 0.

※This function must not be used in ON/OFF control

method.

OUT display

This is LED lamp to display the status of output and will be getting brighter according as output.

(0%: min. LED light, 100%: max. LED light)

3) ON/OFF control-Zero cross

This function is when control input is ON, output is 100%.

When it is OFF, output is 0%.

It is the same function as SSR (Solid State Relay).

(It always turns ON/OFF at zero point of AC.)

※OUT ADJ. and SOFT START function are not

available in ON/OFF control method.

T/2

50% 100%

< Output wave form of ON/OFF control >

Control input

Control

input

Time

When OUT ADJ

is 50%

The output which

is applied into the

load is 50%

T: SOFT START setting time

※T: Time to get the output which is applied into the load is

100%.

T/2: Time to get the output which is applied into the load

is 50%.

The output which

is applied into the

load is 100%

When OUT ADJ

is 100%

Output

100%

75%

50%

25%

OFF

100%

※SHORT OPEN

When control input signal is 0% (DC4mA, 1VDC) When control input signal is 25% (DC8mA, 2VDC)

T: Cycle (0.5sec)

When control input signal is 50% (DC12mA, 3VDC)

When control input signal is 100% (DC20mA, 5VDC)

T: Cycle (0.5sec) T: Cycle (0.5sec)

I-55

Single-Phase, Power Controller

(A)

Photoelectric

Sensors

(B)

Fiber

Optic

Sensors

(C)

Door/Area

Sensors

(D)

Proximity

Sensors

(E)

Pressure

Sensors

(F)

Rotary

Encoders

(G)

Connectors/

Connector Cables/

Sensor Distribution

Boxes/Sockets

(H)

Temperature

Controllers

(I)

SSRs / Power

Controllers

(J)

Counters

(K)

Timers

(L)

Panel

Meters

(M)

Tacho /

Speed / Pulse

Meters

(N)

Display

Units

(O)

Sensor

Controllers

(P)

Switching

Mode Power

Supplies

(Q)

Stepper Motors

& Drivers

& Controllers

(R)

Graphic/

Logic

Panels

(S)

Field

Network

Devices

(T)

Software

Proper Usage

Temperature Derating Curve

1. Follow instructions in 'Cautions during Use'. Otherwise, it may cause unexpected accidents.

2. Use the product, after 3 sec of supplying power.

3. Before use, set the mode and function according to the specication.

Especially, be cautious that the product does not operate when OUT ADJ. is set to 0%.

Since mode/parameter can not be changed during operation, set the mode and function after turning off the power.

4. To ensure the reliability of the product, install the product on the panel or metal surface vertically to the ground.

5. Install the unit in the well ventilated place.

6. While supplying power to the load or right after turning off the power of the load, do not touch the body and heat sink.

Failure to follow this instruction may result in a burn due to the high temperature.

7. Install a power switch or circuit breaker in the easily accessible place for supplying or disconnecting the power.

8. Do not wire to terminals which are not used.

9. The rapid fuse must be connected between R terminal and the power source.

10. Do not use near the equipment which generates strong magnetic force or high frequency noise.

11. This unit may be used in the following environments.

①Indoors (in the environment condition rated in 'Specications')

②Altitude max. 2,000m

③Pollution degree 2

④Installation category III

E.g. 1) When controlling by limiting the power at ON/OFF

in phase control and cycle control method.

For example, if it needs to control 80% output when

it is ON, 24% output when it is OFF, please keep

below.

Firstly set OUT ADJ. as 80% and connect external

adjuster and external relay contact switch as the

gure then set external adjuster as 30%.

● When the External contact signal is ON

: 100% (contact input)×80% (OUT ADJ.)=80%

● When the External contact signal is OFF

: 30% (adjuster input)×80% (OUT ADJ.)=24%

E.g. 2) This is how to control 0 to 100% without

external adjuster in phase control and cycle

control method.

It is possible to control 0 to 100% by turning

OUT ADJ. in state of connecting terminal 2

and terminal 3.

Cautions during use

Applications

SPC1-35-E SPC1-50-E

F.G. +5V IN IN GND

12345

F.G. +5V IN IN GND

12345

External

adjuster 1kΩ

Load current [A]

Ambient temperature [℃]

010 20 30 40 50

Load current [A]

Ambient temperature [℃]

010 20 30 40 50

Remove of Case

When using the tool, be careful not to injure yourself.

After disconnecting all power sources supplied to the product,

remove the case.

Push the Joint part (4 points) on the right and left side of the case

with the at head screwdriver, and disassemble the case.

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