Broseley York Midi Handbuch

200708_3

Installation & Operating Instructions

Model: York Midi

Conventionally Flued Natural Gas Stove

PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER

Broseley Fires do not provide flue pipes, closure plates or any other

associated accessory.

Please note gas installations MUST only be carried out by installers who

are Gas Safe registered.

200707_3 2

Contents

Introduction 3

Packing List 3

Specification 4

Dimensions 4

Hearth Requirements 5

Chimney Requirements 6

Assembly

Burner Installation 7

Gas Connection & Pressure Testing 8

Positioning the Coal Ceramics 8

Spillage Testing 10

Operating the Stove 11

The Remote Control 12

Curing the Paint & Warning Notes 15

Trouble-shooting 16

Servicing Instructions 17

Commissioning Form 28

Annual Service Record 19

Guarantee 20

200707_3 3

Introduction

THANK YOU FOR PURCHASING A GAS FIRED STOVE

Broseley Fires Ltd, a family run company, was founded as an appliance and design

development company in 1975. Since then we have built up an enviable reputation for

the quality, reliability and fuel efficiency of our stoves.

These instructions have been carefully prepared to guide the installer and end-user

through the relevant methods and standards for installation of your new Gas Stove.

Correctly installed and operated, your stove will give you many years of warmth and

reliability. Therefore, we would suggest that you read the whole instruction manual prior

to handing it to your installer. That way you will have a clearer picture of what is

involved. It is required by law that the complete assembly, installation and

commissioning of gas-fired stoves is carried out by a professionally qualified and

accredited gas fitter listed on the “Gas Safe” register.

Please Note:

•THE INSTALLATION MUST BE CARRIED OUT BY A GAS SAFE

REGISTERED ENGINEER IN ACCORDANCE WITH THE ‘GAS SAFETY

INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE

INSTRUCTIONS.

•THE RELEVANT ‘BRITISH STANDARDS CODES OF PRACTICE’

REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL BUILDING

REGULATIONS’ MUST BE ADHERED TO.

•A COMMISSIONING CERTIFICATE MUST BE LEFT WITH THE END

CUSTOMER UPON FINAL COMPLETION.

•THE COMMISSIONING FORM MUST BE COMPLETED IN THE BACK OF

THESE INSTRUCTIONS PRIOR TO HANDOVER TO THE END CUSTOMER.

•THE PRODUCT MUST BE SERVICED ANNUALLY AND THE SERVICE

RECORD COMPLETED IN THESE INSTRUCTIONS BY THE GAS SAFE

ENGINEER.

PackingList

Stove Box Ceramic Box

1 x Cast Iron Stove Body 1 x Base Coal Matrix

1 x Box containing - 4 x Stove Legs, 1 x Front Coal Matrix

Allen key and Handle 1 x Rear Coal Matrix

4 x Sets of Nuts, Bolts and Washers, 5 x Small Loose Coals

1 x Flue Spigot

Burner Box

1 x Burner Unit

1 x Instruction Booklet (This document)

1 x Screw & Washer (To affix gas burner in place)

1 x Remote/ Receiver

200707_3 4

Specification

Heat Input (Gross) 6.2 kW

Max Heat Ouput 4.6 kW

Gas Category I2H

Supply Pressure 20 mbar

Gas Rate 0.59 m3/hr

Injector Size 420

Spigot diameter 125mm (5”)

Weight 65 Kg

Country of destination GB, IE

Efficiency Class 1

Please note this product is designed to only use natural gas.

Dimensions

All dimensions are in millimetres

200707_3 5

Hearth Requirements

The appliance needs to be located onto a solid non-combustible hearth with a

minimum thickness of 12mm. The hearth must be capable of withstanding the

weight of the appliance.

To ensure correct combustion the following minimum clearances must be

adhered to:

Inglenook Installation Freestanding Installation

Please note these are minimum clearances, whenever possible it is advisable to

have as much clearance as possible around the stove for easy access and

maintenance.

Please note the gas supply connection to the appliance is in the centre

underneath the stove. The connection requires an 8mm-diameter semi-rigid

pipe, not more than 1 meter in length.

Stove Clearances AB C Above

Non-Combustible 75mm 75mm 50mm 100mm

Combustible N/A 610mm 610mm 610mm

200707_3 6

Chimney Requirements

Please note Broseley Fires do not provide flue pipes, closure plates or any

other associated accessory.

The stove must be installed in accordance with current gas and buildings

regulations BS5871: Part1. The appliance can be installed in any adequate area

suitable for solid fuel fires and stoves. It can use a class 1, class 2 and pre-cast

flue.

For pre-cast flue installations it is ESSENTIAL that a sealed connection is made

into the actual flue system (a void behind a closure plate is not permitted). Please

refer to the codes of best practice for further advice on pre-cast flue’s.

Before you install the stove, make sure the chimney flue outlet is correctly

positioned to align with the flue outlet on the stove and that the chimney is in

good condition. If not, a chimney liner must be installed or a suitable class II gas

flue used. A draught is necessary to ensure the products of combustion are fully

evacuated.

Ideally it is recommended that the flue run is as straight as possible using

the top outlet on the stove. When using the rear outlet (if alignment of the

top outlet is not possible) a “T” shaped flue section should be used, the

bottom of the “T” can be capped providing a catchment area for chimney

dust/debris as well as providing a sweeping position. The flue must have a

minimum vertical height of 3 metres to insure adequate draught. You can

have a maximum of four bends in the run, each bend must not exceed 45°

and an additional metre of vertical flue should be provided for each bend.

We also recommend a minimum vertical section of 600mm before any bend

immediately off the appliance.

Prior to installation, the installer should insure that the flue is free from

obstruction and any dampers must be fixed in a permanently open position.

Ensure the chimney is not closed and that it has been swept and subsequently

smoke tested.

Make sure that rain, birds or any foreign body cannot get into the chimney to

cause damage or blockage. This problem can normally be overcome by fitting an

approved gas cowl. It is essential for the effective running of your stove that the

chimney draws properly to allow the products of combustion to escape.

VENTILATION (GB ONLY)

The gas stove is rated at less than 7kw and therefore does not normally require

additional ventilation in the room (BS5871 – part II).

200707_3 7

Assembly - Burner Installation

Ensure all components are present prior to commencing assembly (See Packing

List on page 3).

1. Unscrew the M6 x 18 Hex Bolt and open the main stove door to retrieve

the box containing the 4 Legs, Handle and Allen Key. Using the bolts

located in the bottom of the stove affix the Legs.

2. Next, with the stove stood upright insert the burner (control first) through

the door. Dip the controls through the bottom of the stove so that the

burner comes to rest on its side brackets (these prevent the burner from

moving sideways). The controls should be on the right hand side of the

stove.

3. Fix the burner in place using the single self tapper to connect the burner to

the rear panel of the stove (bracket located in the centre).

4. With the burner installed thread the wires running from the TTB device

(mounted on the rear panel of the stove) through the hole in the rear of the

stove and down to the 6.3mm Spade terminal connectors on the

thermocouple interrupter (Located at the rear of the Valve assembly as

shown below), These wires can be installed either way round on the

terminals.

Side Bracket Side Bracket

Fixing point for single self tapper

200707_3 8

Assembly – Gas Connection & Pressure Testing

A minimum 15mm-diameter gas supply pipe must be used to within 1 metre of

the installation with the final connection to the stove to be completed with the

suitable 8mm semi-rigid gas pipe. The 8mm pipe should be connected to the inlet

of the gas valve using the nut and 8mm olive provided. Support the control whilst

finally tightening the supply pipe. A gas safety tap / restrictor elbow with a

pressure test point at the inlet to the burner is provided.

PRESSURE TESTING

Always make sure that there is adequate gas pressure and volume to the stove.

The relevant pressures are on the ID plate on the gas control knob.

1. For natural gas, this is 20mbar measured at the burner test nipple

situated at the inlet connection to the stove with the appliance in the full

rate position.

2. Ensure that the gas pressure to the stove is maintained when it is

operating at the same time as other appliances in the building and that a

suitable pressure gauge is used i.e. a manometer. Any service call as a

result of incorrect gas pressure will be chargeable.

Assembly – Positioning the Coal Ceramics

Only the ceramics supplied with this appliance should be used. The ceramics

should only be laid as described.

Replacement ceramics are available from your dealer. Whilst arranging the

ceramics, ensure that the pilot is not obstructed.

Broseley Fires Ltd accepts no responsibility for any injury sustained whilst

handling hot ceramics.

Before any ceramics are placed in position ensure that the burner is operating

correctly. The flames should be fairly even across the burners mesh top.

Ceramics which are found to be placed other than in accordance with these

instructions will result in a charge being made following any service callout.

200707_3 9

Assembly – Positioning the Coal Ceramics

Warning: Ceramic coals are very fragile so always handle with care when

fitting them. Follow these instructions carefully. Ceramics that are

positioned wrongly could seriously alter the performance of your

appliance.

Stage 1

Place largest coal matrix firmly against the

back of the stove with the three arches to

the bottom and central above the burner

mesh.

Stage 3

Place the final coal matrix on top of the

largest coal matrix and push firmly against

the back of the stove. Ensure that it is

central and the two largest coals in the

matrix are facing forward.

Stage 2

Place the smaller of the two remaining coal

matrixes in front of the previous section

with the pilot cut-out to the bottom. Then

ease the two pieces forward so that they

are a snug fit at the front.

Stage 4

Place three loose coals above the three

large coal mouldings on the largest matrix,

these coals are to be located between the

coal mouldings on the final coal matrix

(shown in Stage 3).

The other two loose coals are placed in the

depressions in front of the three large coal

mouldings of the large matrix (Shown in

Stage 1) and the front matrix (Shown in

Stage 2).

Finally, close the stove door and wind on the M6 x 18 hex bolt back onto the door

fixing bolt, slide the handle over the nut and using the Allen key supplied tighten

the grub screw onto the nut.

200707_3 10

Spillage Testing

A Spillage Test MUST be made before the installed fire is left with the customer.

Carry out the test by first closing all doors and windows in the room containing

the fire. Insure that the fire is burning at full rate for a minimum of 10-15 minutes.

Using a lighted smoke match run it along the top edge of the draught diverter on

the rear of the stove, observing the smoke being drawn into the dilution box, after

10 minutes repeat the test

If there is an extractor fan in a nearby room the spillage test must be repeated

with the fan running and all connecting doors between the fire and fan left open.

If there are still problems, the chimney / flue may require attention. Disconnect

the stove and seek expert advice.

SPILLAGE MONITORING SYSTEM

This appliance is fitted with a Temperature sensing cut out (TTB) device in the

event of the flue being blocked the device will recognise the fault as an increase

in heat inside the stove and shut the appliance down within a safe period so that

there is no excessive build up of products of combustion inside the room. This

operation would only occur if the flue path suffered severe blockage and /or

ventilation was severely impeded.

THE FOLLOWING ARE IMPORTANT WARNINGS RELATIVE TO THE

SPILLAGE MONITORING SYSTEM

1. The installer must not attempt any adjustments to the spillage monitoring

system.

2. There must be no attempt to disable the spillage monitoring system.

3. It is not possible to replace individual parts of the pilot assembly on the

appliance – only a complete pilot assembly (including thermocouple) may

be fitted in the event of a replacement being necessary. When the

spillage monitoring system is replaced, only complete and original

manufactures’ parts may be fitted.

4. Should the appliance turn itself off, wait for a minimum of 3 minutes before

attempting to re-light. In the event of your stove tripping out, consult your

installation engineer to have the flue / chimney checked.

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