Cannondale CY22 Mavaro Neo Konfigurationshandbuch

READ THIS SUPPLEMENT AND YOUR

CANNONDALE BICYCLE OWNER’S MANUAL.

Both contain important safety information.

Keep both for future reference.

CY22 Mavaro Neo/

Tesoro Neo X/ Trail Neo

English

Owner’s Manual Supplement

SAFETY MESSAGES:

In this supplement, particularly important information is presented in the following ways:

Indicates a hazardous situation which, if not avoided,

may result in death or serious injury.

NOTICE

Indicates special precautions that must be taken to

avoid damage.

SYMBOLS

NLGI-2

NGLI2 synthetic grease Apply NGLI2 synthetic grease.

ANTI-S

Anti-Sieze Lubricant Apply Permetex® Anti-Sieze Lubricant

Medium-strength removable thread

lock Apply Loctite® 242 (blue) or equivalent.

N·m Tightening torque in Newton meters.

ILLUSTRATIONS

Throughout this manual, all product images, graphics, and ﬁgures shown are for illustration

purposes only and may not be an exact representation of the product.

Contents

Safety Information.......................... 29

Technical Information................. 1033

Replacement Parts......................3435

Maintenance ................................3637

Cannondale Supplements

This manual is a “supplement” to your

Cannondale Bicycle Owner’s Manual.

This supplement provides additional and

important model speciﬁc safety, maintenance,

and technical information. It may be one of

several important manuals/supplements for

your bike; obtain and read all of them.

Please contact your Authorized Cannondale

Dealer immediately if you need a manual or

supplement or have a question about your bike.

You may also contact us using the appropriate

country/region/location information.

Download available manuals or supplements

from our website: http://www.cannondale.com.

Contacting Cannondale

Cannondale USA

Cycling Sports Group, Inc.

1 Cannondale Way

Wilton, CT 06897, USA

1800726-BIKE (2453)

CSG Europe (Woudenberg)

Cycling Sports Group Europe B.V.

Geeresteinselaan 57

3931JB Woudenberg

The Netherlands

International Distributors

Consult our website to identify the appropriate

Cannondale Dealer for your region.

Your Cannondale Dealer

To make sure your bike is serviced and

maintained correctly, and that you protect

applicable warranties, please coordinate all

service and maintenance through your

Authorized Cannondale Dealer.

NOTICE

Unauthorized service, maintenance, or

repair parts can result in serious damage

and void your warranty.

This manual includes information for the

following Collection 2022 models:

Mavaro Neo

Tesoro Neo X

Trail Neo

138688 Rev 1 (06/22)

CY22 Mavaro Neo, Tesoro Neo X, Trail Neo

Safety Information

Intended Use

138689 Rev 1 (06/22)

Intended Use

The intended use of all

models is

ASTM CONDITION 2,

General Purpose Riding.

Understand your bike and its intended use.

Using your bike the wrong way is dangerous.

Please read your Cannondale Bicycle

Owner’s Manual for more information about

Intended Use and Conditions 15.

What is an EBike?

Electric bikes, also known as “EBikes,” are

bicycles equipped with an electric pedal-assist

drive system. EBikes share components

common with pedal-only bikes.

What is a Drive System?

The drive-assist system consists of a drive

unit, a battery, a computer control, and various

electronic components (harness wires,

sensors, and switches). There are many

dierent drive-assist systems for diering

uses and bike types. Likewise there are various

drive-assist system manufacturers (Shimano,

BOSCH, Bafang, Yamaha, etc.)

How does the Drive System work?

It is important to know that when the

drive-assist system is turned ON, the drive

unit engages to provide power only while you

are pedaling.

The amount of power provided by the drive

unit depends on your pedaling force and on

the assistance mode/level you set with the

handlebar control unit. At anytime, if you stop

pedaling, the drive-assist will dis-engage.

In all modes/levels, the drive-assist system

power reduces progressively and cuts o as

the bike reaches the maximum allowable

speed. The drive-assist re-engages when

speed drops below the maximum allowable

speed as long as the pedals are turning.

Whenever the drive-assist system is turned

OFF, you can pedal the bike normally.

The drive system will not engage.

Understand your bike, its drive-assist

system, and the intended use of both.

Using your bike the wrong way is dangerous.

Safety Information

Drive System

MANUFACTURER’S INSTRUCTIONS  In

addition to this supplement, you must read

and follow the manufacturer’s instructions

for all components of the drive-assist

system:

Drive Unit Battery

Display/Control

Unit

Charger

Manufacturers’ instructions contain

important operations, service and

maintenance information.

Servicing

This supplement may include procedures

beyond the scope of general mechanical

aptitude.

Special tools, skills, and knowledge may be

required. Improper mechanical work

increases the risk of an accident. Any

bicycle accident has risk of serious injury,

paralysis or death.

To minimize risk we strongly recommend

that owners always have mechanical work

done by an Authorized Cannondale Dealer.

No Modiﬁcation

DO NOT MODIFY THIS BICYCLE/DRIVE

SYSTEM IN ANY WAY FOR ANY REASON.

Doing so can result in severe damage, in

faulty or in dangerous operating conditions,

or in violation of local laws.

Dealers and Owners MUST NOT change,

alter, or modify in any way the original

components of the bicycle or drive-assist

system (e.g., the speciﬁed sizing of the

gear ratios, i.e., the front chainrings and rear

cogs).

Attempts to “hot-rod” or to “improve” the

speed of the bike are dangerous to the rider.

Use only speciﬁed Cannondale and/or

manufacturer drive-assist service and

replacement parts.

Trailers or Child Carrier or

Child Seats

Do not attach a trailer, CHILD CARRIER or

child seat to this bicycle.

Attachment of a trailer or child seat to this

bicycle can result in a serious accident

leading to serious injury or death.

CY22 Mavaro Neo, Tesoro Neo X, Trail Neo

Safety Information

Operation

138689 Rev 1 (06/22)

Operation

Always wear an approved bicycle helmet and all other protective gear

(e.g., gloves, pads, and cycling shoes).

Importance of practice & rider training - before you ride this bike, practice riding in a safe area

free from hazards. Take time to learn the bike’s controls and performance. Practice the controls

and to gain the experience necessary to avoid the many hazards you will encounter while riding.

Do not ride “hands-o - Keep your hands on the handlebars when riding the bike. If you remove

your hands from the handlebar while riding, you can lose control of the bicycle and crash.

Changing the assistance level while riding: Changing the drive-assistance level while riding will

increase or decrease the acceleration of the bike. You should anticipate this change in speed and

react appropriately depending on the riding conditions such as on slippery trails, tight turns, or

unstable or uneven surfaces. Set assistance level to “eco” (lowest assist) or to “o” before

descending technical trails, (e.g., tight downhill switchbacks).

When not riding: Turn the drive system o to prevent unauthorized use.

Do not ride the e-bike without the battery. Make sure the battery is fully charged before every

ride to help ensure adequate battery power for necessary lighting and for the drive system.

Do not remove any lighting or reﬂectors and do not ride if they do not work.

Do not allow children to operate or to come into contact with the e-bike or its parts.

Only turn the drive system on when you are seated ready to ride.

Accidental activation: Always disconnect the battery from the bike before working on the

bicycle. If you transport the bike by car or by airplane, obey local regulations regarding

transporting a bicycle with a drive system battery. Accidental activation of the bicycle drive

system can result in serious injury.

continued next page

Safety Information

Operation

continued from previous page...

Wired system control: If the drive system control device is detached from the mount or if the

cables are disconnected or damaged, the drive system will automatically shut o. If this

happens, you will have to stop the bike, turn the system o, re-attach the computer to the base,

and then turn the system back on to resume operation.

Wireless system control: In wireless control systems, the operation of the drive system is

controlled using radio frequencies without physical attachment. Therefore, ON/OFF activation is

determined by software programming. Please consult the manufacturer’s instructions for

information on preventing accidental activation or on restarting the drive system in the event of a

recovery from a drive system fault.

Your insurance policies - Your insurance policies (e.g., liability, property, and injury) may not

provide coverage for accidents involving the use of this bicycle. To determine if coverage is

provided, you should contact your insurance company or agent. Also, make sure your speed

e-bike is insured and registered according to the local laws.

Ride sensibly and safely around others - the application of power by means of the electric

motor assist means that riders can reach high speed. Riding faster increases the risks of serious

accidents.

Watch out for other vehicles, cyclists, pedestrians, and animals where you ride. Always

operate under control and at a safe speed. Others may not be aware of you. It is your

responsibility to anticipate and to react to avoid accidents.

E-bikes are heavier than ordinary bikes - always park the bike in a suitable safe area away from

children, cars or animals that may come into contact with it. Park the bike so that it cannot fall

over and possibly result in injuries.

Do not ride into or attempt to ride through water or to submerge any part of the bike. If you

ride through water you can lose control of the bike or the drive-assist system can become

disabled or damage.

You can be severely injured, paralyzed, or killed in an accident if you ignore these warnings.

CY22 Mavaro Neo, Tesoro Neo X, Trail Neo

Safety Information

Batteries & Chargers

138689 Rev 1 (06/22)

Batteries & Chargers

REPLACEMENT - Only use the battery pack and charger indicated in the “Speciﬁcations”

section of this supplement. Do not use other batteries or chargers. Do not use the charger to

charge other batteries.

PREVENT DAMAGE - Do not drop the battery or charger. Do not open, disassemble, or modify

the battery or charger. There are no user-serviceable parts inside.

Keep the battery out of intense sunlight and away from heat. Excessive heat will damage the

battery.

Keep battery away from paper clips, coins, keys, nails, screws, or other small metal items to

prevent shorting exposed battery contacts. Shorting battery contacts can cause severe burns,

ﬁre, or an explosion.

STORAGE & TRANSPORTATION - When the battery is not in use in the bicycle, its

transportation is subject to hazardous materials regulation. Special packaging and labeling

requirements may exist. Contact local authorities for speciﬁc requirements. Never transport a

damaged battery. Insulate battery contacts before packaging. Package the battery inside a

shipping container to prevent damage. The battery must be removed before ﬂying and may be

subject to special handling by the air carrier.

CHARGING - Bring the battery and charger indoors and allow to reach room temperature before

charging. Make sure charger and A/C outlet are the same voltage.

Locate both charger and battery indoors in a clean, dry area with good ventilation to charge.

Make sure the area is free from combustibles to avoid ﬁre from sparks or from over-heating.

Keep charger ventilation openings unobstructed. Do not cover the charger or the battery.

Disconnect the battery from the charger unit when fully charged. Do not leave a fully-charged

battery connected to the charger. Unplug the charger from the wall outlet when not in use.

Maintain the battery and the charger as directed by the manufacturer’s instructions.

DISPOSAL- Battery pack and charger contain regulated materials and must be disposed/

discarded in accordance with national and/or with local laws. Do not discard the battery/charger

into ﬁre, into water, or into ordinary household waste/garbage. Instead, take to a waste facility/

recycler.

FAILURE TO OBSERVE THESE WARNINGS CAN RESULT IN ELECTRICAL FIRES,

EXPLOSIONS, SEVERE BURNS, OR ELECTROCUTION.

Safety Information

Minimum Seat Post Insert

Make sure at least 100 mm of the seat post

is inserted into the frame at all times.

Failure to insert the seat post at least 100

mm can place a very high stress on the

seat tube top tube junction causing the

frame to fail while riding.

Remove the seat post. Measure 100 mm

from the bottom of the seat post. Use a

permanent marker to mark the post at 100

mm.

When adjusting the seat post height in the

seat tube, never adjust the seat post so

that the line you mark is above the top

edge of the seat tube.

You must also be aware that bicycle seat

posts are permanently marked by the

manufacturer with a “minimum insert” line

on the seat post itself. You must not rely

on this marking as an indication of the

proper minimum seat post insertion depth.

You can be severely injured, paralyzed or

killed in an accident if you ignore this

warning.

Maintaining Your Bike’s

Drive System

NOTICE

Drive-assist system components must

only be serviced at an authorized service

center. This will ensure the quality and

safety of the drive-assist system.

Never attempt to open or remove drive

system parts from the frame, or to work on

them yourself. Other components of the

drive system (e.g. drive chain, front chain

ring, rear cassette, rear derailleur, crank

arm) must be serviced by an Authorized

Cannondale Dealer.

Replacement parts must be identical to

the original Cannondale speciﬁcation for

the bike. Failure to replace components

with original speciﬁcation can result in

serious overload or in other damage to the

drive unit.

Unauthorized opening or servicing of the

drive unit will void the warranty.

CY22 Mavaro Neo, Tesoro Neo X, Trail Neo

Safety Information

Maximum Fork Length

138689 Rev 1 (06/22)

Maximum Fork Length

Maximum Fork Length is an important frame safety testing speciﬁcation for front suspension

mountain bikes. You must observe the measurement when installing headset parts, headset

adapters, installing and adjusting a fork, and selecting replacement forks.

To center of

the fork axle

From bottom of frame

head tube

Maximum

fork

length

You must select a replacement fork not only based on head tube diameter but the critical factor

of frame maximum fork length.

Do not exceed maximum fork length. Exceeding the MAXIMUM FORK LENGTH limit can

overload the frame causing it to break while riding.

Your retailer MUST follow and observe this speciﬁcation for your bike. For Maximum Fork

Length speciﬁcations for Cannondale bicycles, see www.cannondale.com.

You can be severely injured, paralyzed or killed in an accident if you ignore this warning.

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