Clarke CAG115C Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

4½” (115mm)

ANGLE GRINDER

Model No. CAG115C

0398

Thank you for selecting this CLARKE 115mm (4½”)Angle Grinder,designed for DIY

and light workshop use only.

Before attempting to use the tool,please read this leaflet thoroughly and follow

the instructions carefully.In doing so you will ensure the safety of yourself and that

of others around you,and you can look forward to the Angle Grinder giving you

long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months

fromthedateofpurchase.Pleasekeepyourreceipttherefore,as proofofpurchase.

This guarantee is invalid if the product is found to have been abused or tampered

with in any way,or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase,no product can be

returnedtouswithoutprior permission.This guaranteedoesnot effectyourstatutory

rights.

CONTENTS

Safety Precautions.....................................................................2

Additional Precautions for Angle Grinders .............................4

Electrical Connections..............................................................5

Features ......................................................................................5

Assembly.....................................................................................6

Operation ...................................................................................7

Maintenance .............................................................................7

Specifications.............................................................................7

Troubleshootiing.........................................................................8

Spare Parts..................................................................................9

SAFETY PRECAUTIONS

GENERAL SAFETY PRECAUTIONS FOR POWER TOOLS

WARNING:

As with all machinery, there are certain hazards involved with their operation and

use. Exercising respect and caution will considerably lessen the risk of personal

injury. However, if normal safety precautions are overlooked or ignored, personal

injury to the operator or damage to property, may result.

1. READ and BECOME FAMILIAR with the entire operating manual.Learn the

tools’applications,limitations and the specific potential hazards peculiar

to it. 2

2. ALWAYS ensure that ADEQUATE LIGHTING is available.A minimum intensity of

300 lux should be provided.Ensure that lighting is placed so that you will not

be working in your own shadow.

3. CHECK for DAMAGE.Before using the tool,any damaged part should be

checked to ensure that it will operate properly and perform its intended

function.Check for alignment of moving parts,breakage of parts,mountings

and any other condition that may affect the tools’operation.Any damage

should be properly repaired or the part replaced.If in doubt,DO NOT USE the

tool.Consult your local dealer.

4. DISCONNECT the TOOL from the power supply before servicing and when

changing accessories.

5. ALWAYSWEARSAFETY GOGGLES manufacturedtothe latest European Safety

Standards.Everyday eyeglasses do not have impact resistant lenses,they are

NOT safety glasses.

6. KEEP WORK AREA CLEAN.Cluttered areas and benches invite accidents.

7. DON’T FORCE the tool.It will do a better and safer job at the rate for which it

was designed.

8. ALWAYS use a face or dust mask if operation is particularly dusty.

9. DRUGS,ALCOHOL,MEDICATION.Donotoperatetool whileundertheinfluence

of drugs,alcohol or any medication.

10. USE RECOMMENDED ACCESSORIES.The use of improper accessories could

be hazardous.

11. NEVER LEAVE THE TOOL RUNNING UNATTENDED.Turn power OFF.Do not leave

the tool until it comes to a complete stop.

12. AVOID DANGEROUS ENVIRONMENT.Don’t use power tools in damp or wet

locations or expose them to rain.Keep your work area well illuminated.

DO NOT USE in explosive atmosphere (around paint,flammable liquids etc.).

13. KEEP CHILDRENAWAY.All visitors should be kept a safe distance from the work

area,especially whilst operating the tool.

14. MAINTAIN TOOL IN TOP CONDITION.Keep tools clean for the best and safest

performance.Follow maintenance instructions.

15. DON’T OVERREACH.Keep your proper footing/balance at all times.For best

footing wear rubber soled footwear.Keep floor clear of oil,scrap wood,etc.

16. WEAR PROPERAPPAREL.Looseclothingor jewellery maygetcaughtinmoving

parts.Wear protective hair covering to contain long hair.

17. HANDLE WITH EXTREME CARE Do Not carry the tool by its’electric cable,or

yank the cable to disconnect it from the power supply .

18. AVOID ACCIDENTAL STARTING.Ensure the switch is OFF before plugging in to

mains.

19. BE AWARE that accidents are caused by carelessness due to familiarity.

ALWAYS concentrate on the job in hand,no matter how trivial it may seem.

ADDITIONAL PRECAUTIONS FOR ANGLE GRINDERS

1. It is strongly advised that you wear earprotectors/defenders as the noise level

during operation,depending upon the work being carried out,can exceed

safe working levels.

2. Always wear a good pair of industrial gloves to avoid potential injury from

sparks and debris.

3. Do not use the tool if the electric cable,plug or motor is in poor condition.

4. Keep the mains cable well away from the tool and ensure an adequate

electrical supply is close at hand so that the operation is not restricted by the

length of the cable.

5. Switch the tool OFF immediately the task is completed.

6. Never allow the ventilation slots in the tool to become blocked.

7. Do not attempt any electrical repair yourself.Consult a qualified electrician,

or our Service Dep’t on 0181 556 4443.

8. DO NOT cut through walls or cavities before checking for hidden electrical

wires or water pipes etc.

9. Ensure the grinding wheel or cutting disc is fully tightened before use.

10. Do not use the tool in a confined space which may limit body movement.

11. Ensure the wheel/disc is not touching the work when switching ON.

12. Use only wheels/discs having a maximum operating speed of at least

11,000RPM.

13. Check the disk carefully for cracks or damage before operation.Replace

cracked or damaged wheels/discs immediately.

14. Take care not to damage the spindle or wheel flanges as damage to these

parts could result in wheel/disc breakage.

15. ALWAYS hold the tool firmly in BOTH hands.

16. Before using the tool on an actual workpiece,allow it to run briefly,checking

for vibration which could indicate poor balance or installation of the wheel/

disc.

17. Use only wheels/discs designed for their specific function.DO NOT use cutting

discs for grinding metal,or metal grinding wheels for cutting masonry.

18. Bewareofflyingsparks,holdthegrinder atanangleof15-30Ototheworkpiece

surface.

19. NEVER use excessive force.It should only be necessary to use a little more

than the weight of the tool.If the rotational speed drops abnormally,reduce

pressure immediately.Forcing the tool and excessive pressure can cause

dangerous disc breakage and/or damage to the tool.

20. NEVER use thetoolwiththeguardremoved.If the guardbecomesdamaged,

it should be replaced

Additionally, ALWAYS keep these instructions in a safe place for future reference.

ELECTRICAL CONNECTIONS

This product is provided with a 13 amp, 230 volt (50Hz), BS 1363 plug, for

connection to a standard, domestic electrical supply. Should the plug need

changing at any time, ensure that a plug of identical specification is used.

IMPORTANT:

This appliance is of Double Insulation construction and no earth cond-

uctor is therefore provided. The two wires in the mains lead should be wired up in

accordance with the following colour code:

Blue — Neutral

Brown — Live

Connect the BROWN coloured cord to the plug terminal marked a letter “L”

Connect the BLUE coloured cord to the plug terminal marked a letter “N”

If this appliance is fitted with a plug which is moulded on to the electric cable (i.e.

non-rewireable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the correct

replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer or most

electrical stockists.

FUSE RATING

The fuse in the plug must be replaced with one of the same rating (13 amps) and

this replacement must be approved to BS1362.

If in doubt, consult a qualified electrician. Do not attempt any electrical repairs

yourself.

CABLE EXTENSION.

Donotuseanextensionlongerthan10metresandonewheretheconductors,are

less than 1.5mm2.

FEATURES (Ref. Fig 1 page 6)

1. Safety ON/OFF Switch

To operate the safety ON/OFF switch,press down on the ‘I’mark (ON),and slide

the switch forward until it clicks and locks into place.To release the switch (Switch

OFF),press down on the‘O’(OFF) mark and the switch will snap back to the OFF

position.

2. Spindle Lock Button.

When pressed,this button,located on top of the head,is used to lock the spindle

when attempting to unscrew and remove the outer flange (using the special tool

provided),in order to mount or change the grinding wheel or cutting disc.

WARNING:

NEVER press the spindle lock button when starting the tool, and

NEVER press the button when the tool is operating.

DO NOT press button until the wheel/disc has stopped completely

3. Quick Change Guard.

The guard is capable of rotating about

its axis. Grasp it firmly and turn to the

desired position before connecting the

tool to the mains supply and switching

ON.

You should always turn the guard so as

to provide the greatest amount of

protection for the hand gripping the

hand grip, without impeding the work

being carried out.

ASSEMBLY

1. Mounting the Grinding Wheel/Cutting Disc.

1.1 Unscrew and remove the outer flange.If it

is tight,lock the spindle by pressing the

Spindle Lock button and use the tool

supplied to turn the flange to break the

seal.It may then be screwed off by hand.

1.2 TheGrinding wheel suppliedisaDepressed

Centre’type.Mount it as shown in the

diagram.i.e.with the depressed centre

towards the motor,

1.3 Ensuring the wheel sits snugly over the

raised boss on the inner flange,screw on

the outer flange with the centre boss facing inwards.

Tighten the flange using the tool provided,locking the spindle by pressing

the Spindle Lock button,and taking care to ensure the wheel is still sitting

snugly,centred over the flange bosses.Care should be taken also NOT to

overtighten the outer flange.

IMPORTANT:

Fig . 2 shows the set up for a grinding wheel.

When attaching a cutting disk, YOU MUST REVERSE the Outer flange.

2. Hand Grip

A threaded hole,on the left or right hand side of the gear housing,is provided so

that the hand grip may be screwed in,as required,to provide left or right hand

control of the tool. 6

Fig 1.

Fig 2.

OPERATION

IMPORTANT: DO NOT plug the tool in to the mains, unless you have ensured it is

switched OFF and the guard is set to the desired position.

The hand holding the body will control the ON/OFF switch,whilst the other hand

grasps the hand grip and guides the tool over the workpiece.

Hold the tool firmly but not tightly.Allow the tool to do the work...DO NOT force the

wheel on to the workpiece.

MAINTENANCE

IMPORTANT: Before carrying out any maintenance tasks,ALWAYS disconnect the

tool from the mains electrical supply.

Before Each Use

1. Always inspect the tool before use,and ensure it is in top condition.

2. Ensure all air vents are clear,use compressed air to clean the tool where

possible.(Always wear protective goggles when cleaning with compressed

air).

3. Check the power cable to ensure it is sound and free from cracks,bare wires

etc.

4. Ensure the grinding wheel or cutting disc is perfectly sound,free from cracks

or damage in any way.

After every 50 hours of use.

Unscrew Carbon Brush Caps, withdraw the Carbon

Brushesandchecktheircondition.Theymustbereplaced

when they have worn down to 6mm in length.If they are

found to be serviceable, blow the brush holder clean

with compressed air,and replace.

SPECIFICATIONS

Motor ........................................................... 230V~ 50Hz 1ph

Power Rating ............................................... 720Watts

Fuse Rating .................................................. 13Amps

No Load Speed .......................................... 11,000RPM

Wheel/Disc Dia. .......................................... 115mm

Bore .............................................................. 22mm

Weight (Net)................................................ 2.3kg

Part No. ........................................................ 6470130

TROUBLESHOOTING

Problem Possible Cause Remedy

Tool will not operate 1. No Supply 1. Check Supply and rectify

where necessary.

2. Switch is faulty 2. Consult your Clarke dealer

3. Brushes badly worn 3. Check and replace if

necessary

4. Fuse blown 4. Check and replace if

necessary.If condition

persists,consult your dealer

5. Motor faulty 5. Consult your Clarke dealer.

Motor runs but disc 1. Flange nut not tight 1. Tighten flange nut

will not 2. Gear shaft or key 2. Consult your Clarke dealer

broken

Heavy internal 1. Faulty motor 1. Consult your Clarke dealer

Sparking 2. Badly worn Brushes 2. Renew brushes (see p.7)

Motor gets hot 1. Work load too heavy 1. Reduceforceapplied totool

2. Low supply voltage 2. Ensure supply voltage is

correct.If extension cable is

used,ensure it is of the

correct value,and is fully

unreeled

Excessive vibration 1. Wheel not mounted 1. Check and rectify

correctly

2. Bearings worn 2. Consult your Clarke dealer

This product conforms with the following directives:

73/23/EEC and 89/336/EEC

SPARE PARTS

1. Brush Set Part No. HTSPAG0055

2. Hand Grip HTSPAG0050

3. Guard HTSPAG0070

4. Brush Cap HTSPAG0056

5. Outer Flange HTSPAG0058

6. Inner Flange HTSPAG0057

7. Flange Tool HTSPAG0059

8. Grinding Wheel/Cutting Disc (See below)

ThefollowingGrindingWheels/CuttingDiscsareavailable fromyourClarkedealer.

1. Metal Grinding (DPC) 115mm x 6mm thickness Part No. 6470705

2. Metal Cutting (DPC) 115mm x 3mm thickness 6470775

3. Masonry Cutting (DPC) 115mm x 3mm thickness 6470735

Please note that the details and specifications contained herein,are correct at the time of going to print.However,

CLARKE International reserve the right to change specifications at any time without prior notice.

For Spare Parts and Servicing,please contact your nearest dealer,or

CLARKE International, on one of the following numbers.

PARTS - 0181 558 6696 SERVICE - 0181 556 4443

PARTS & SERVICE FAX - 0181 558 3622

PARTS DIAGRAM

Inhaltsverzeichnis

Andere Clarke Schleifer Handbücher

Clarke

Clarke CAG800B Installations- und Betriebshandbuch

Clarke

Clarke METALWORKER CBG6RZ Installations- und Betriebshandbuch

Clarke

Clarke CON1150 Bedienungsanleitung

Clarke

Clarke Metalworker CBG8370LW Bedienungsanleitung

Clarke

Clarke METALWORKER CHDBG900 Bedienungsanleitung

Clarke

Clarke CAG2350B Installations- und Betriebshandbuch

Clarke

Clarke CBG8W Installations- und Betriebshandbuch

Clarke

Clarke CAG232 Installations- und Betriebshandbuch

Clarke

Clarke CAT146 Installations- und Betriebshandbuch

Clarke

Clarke CAG2350C Installations- und Betriebshandbuch

Clarke

Clarke METALWORKER CAG121 Installations- und Betriebshandbuch

Clarke

Clarke Metalworker CAG122 Installations- und Betriebshandbuch

Clarke

Clarke Air CAT112 Installations- und Betriebshandbuch

Clarke

Clarke CON2600 Bedienungsanleitung

Clarke

Clarke CAG800 Installations- und Betriebshandbuch

Clarke

Clarke CAT 89 Fehlerbehebungshandbuch

Clarke

Clarke air CAT143 Installations- und Betriebshandbuch

Clarke

Clarke CAT36B Installations- und Betriebshandbuch

Clarke

Clarke METALWORKER CBG6SC Installations- und Betriebshandbuch

Clarke

Clarke Metalworker CBG8370L Bedienungsanleitung

Clarke

Clarke CAT65 Installations- und Betriebshandbuch

Clarke

Clarke CBG8W Installations- und Betriebshandbuch

Clarke

Clarke METALWORKER CBG6RZ Handbuch

Clarke

Clarke METALWORKER CBG6SB Installations- und Betriebshandbuch

Beliebte Schleifer Handbücher anderer Marken

Parkside

Parkside PWS 230 C3 Bedienungsanleitung

SUHNER ABRASIVE

SUHNER ABRASIVE ASC 9 Technisches Handbuch

PTA

PTA P1322 Bedienungsanleitung

Crown

Crown CT13313 Bedienungsanleitung

Parkside

Parkside 280250 Bedienungsanleitung

Climax

Climax VM2150 Series Bedienungsanleitung

Jet

Jet JPSG-618M1 Service-Handbuch

Makita

Makita GA4030 Bedienungsanleitung

DeWalt

DeWalt DWEN202 Bedienungsanleitung

Grizzly

Grizzly G2790 Bedienungsanleitung

Fein

Fein MSf843-1a Bedienungsanleitung

Bosch

Bosch GWS 14,4 V PROFESSIONAL Bedienungsanleitung

RAMSET

RAMSET CBAGR18 Bedienungsanleitung

Bosch

Bosch 8-115 Z Bedienungsanleitung

STEELE PRODUCTS

STEELE PRODUCTS SP-PB008 Bedienungsanleitung

MW TOOLS

MW TOOLS ME15W Bedienungsanleitung

Caravaggi

Caravaggi SP 20 Betriebsanleitung

SUHNER ABRASIVE

SUHNER ABRASIVE UWK 10-R125 Technisches Handbuch