Clarke CAG232 Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

9” (230mm)

ANGLE GRINDER

Model No. CAG232

1104

9” (230mm)

ANGLE GRINDER

CONTENTS

Specifications ............................................................................... 2

Safety Precautions ....................................................................... 3

Additional Precautions for Angle Grinders ............................... 4

Electrical Connections ................................................................ 6

Features ........................................................................................ 7

Assembly ....................................................................................... 7

Operation ..................................................................................... 8

Maintenance ............................................................................... 9

Spare Parts Diagram ................................................................. 10

Declaration of Conformity ........................................................ 11

Spare Parts and Service contacts ........................................... 11

Please note that the details and specifications contained herein, are correct at the time of going to

print. However, CLARKE International reserve the right to change specifications at any time without

prior notice. Always consult the machine’s data plate

SPECIFICATIONS

Motor ............................................................. 230V~ 50Hz 1ph

Power Rating ................................................. 2000Watts

Fuse Rating .................................................... 13Amps

No Load Speed ............................................. 6,000RPM

Wheel/Disc Dia. ............................................ 230mm (9”)

Wheel/Disc Bore ........................................... 22mm

Sound Power Level ....................................... 110 dBL

Vibration Level .............................................. <2.5m/s2

Weight (Net) .................................................. 6kg

Part No. .......................................................... 6470097

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

For Spare Parts and Service, please contact your nearest dealer,

or CLARKE International, on one of the following numbers.

SPARE PARTS AND SERVICE CONTACTS

Thank you for selecting this CLARKE 230mm (9”) Angle Grinder, designed for use

in a light industrial environment.

Before attempting to use the tool, please read this leaflet thoroughly and follow

the instructions carefully. In doing so you will ensure the safety of yourself and that

of others around you, and you can look forward to the Angle Grinder giving you

long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months

from the date of purchase. Please keep your receipt therefore, as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or tampered

with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be

returned to us without prior permission. This guarantee does not effect your statutory

rights.

GENERAL SAFETY PRECAUTIONS

WARNING:

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked or

ignored, personal injury to the operator or damage to property, may result.

1. READ and BECOME FAMILIAR with the entire operating manual. Learn the tools’

applications, limitations and the specific potential hazards peculiar to it.

2. ALWAYS ensure that ADEQUATE LIGHTING is available. A minimum intensity of

300 lux should be provided. Ensure that lighting is placed so that you will not

be working in your own shadow.

3. CHECK for DAMAGE. Before using the tool, any damaged part should be

checked to ensure that it will operate properly and perform its intended

function. Check for alignment of moving parts, breakage of parts, mountings

and any other condition that may affect the tools’ operation. Any damage

should be properly repaired or the part replaced. If in doubt, DO NOT USE the

tool. Consult your local dealer.

4. DISCONNECT the TOOL from the power supply before servicing and when

changing accessories.

5. ALWAYS WEAR SAFETY GOGGLES manufactured to the latest European Safety

Standards. Everyday eyeglasses do not have impact resistant lenses, they are

NOT safety glasses.

6. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

7. NEVER force the tool. It will do a better and safer job at the rate for which it

was designed.

8. ALWAYS USE A FACE OR DUST MASK if operation is particularly dusty.

9. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence

of drugs, alcohol or any medication.

10. USE RECOMMENDED ACCESSORIES. The use of improper accessories could

be hazardous.

11. NEVER LEAVE THE TOOL RUNNING UNATTENDED. Turn power OFF. Do not leave

the tool until it comes to a complete stop.

12. AVOID DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet

locations or expose them to rain. Keep your work area well illuminated.

DO NOT USE in explosive atmosphere (around paint, flammable liquids etc.).

13. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the work

area, especially whilst operating the tool.

14. MAINTAIN TOOL IN TOP CONDITION. Keep tools clean for the best and safest

performance. Follow maintenance instructions.

15. DON’T OVERREACH. Keep your proper footing/balance at all times. For best

footing wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc.

16. WEAR PROPER APPAREL. Loose clothing or jewellery may get caught in moving

parts. Wear protective hair covering to contain long hair.

17. HANDLE WITH EXTREME CARE Do Not carry the tool by its’ electric cable, or

yank the cable to disconnect it from the power supply .

18. AVOID ACCIDENTAL STARTING. Ensure the switch is OFF before plugging in to

mains.

19. BE AWARE that accidents are caused by carelessness due to familiarity.

ALWAYS concentrate on the job in hand, no matter how trivial it may seem.

20. ALWAYS store the tool in a clean dry environment when not in use, out of

reach of children

21. ALWAYS guard against electric shock, avoid contact with earthed surfaces -

pipes, radiators etc.

22. ALWAYS secure work - use a vise or clampswhenever possible.

ADDITIONAL PRECAUTIONS FOR ANGLE GRINDERS

1. It is strongly advised that you wear ear protectors/defenders as the noise

level during operation, depending upon the work being carried out, can

exceed safe working levels.

2. Always wear a good pair of industrial gloves to avoid potential injury from

sparks and debris.

3. Do not use the tool if the electric cable, plug or motor is in poor condition.

4. Keep the mains cable well away from the tool and ensure an adequate

electrical supply is close at hand so that the operation is not restricted by the

length of the cable.

5. Switch the tool OFF immediately the task is completed and be aware that the

wheel/disc will continue to rotate for a period of time after switching off.

6. NEVER allow the ventilation slots in the tool to become blocked.

7. DO NOT attempt any electrical repair yourself. Consult a qualified electrician,

or our Service Dep’t on 020 8988 7400

8. DO NOT cut through walls or cavities before checking for hidden electrical

wires or water pipes etc.

9. Ensure the grinding wheel or cutting disc is fully tightened before use.

10. Do not use the tool in a confined space which may limit body movement.

11. Ensure the wheel/disc is not touching the work when switching ON.

12. Use only wheels/discs having a maximum operating speed of at least 6,000RPM.

13. Check the disk carefully for cracks or damage before operation. Replace

cracked or damaged wheels/discs immediately.

14. Take care not to damage the spindle or wheel flanges as damage to these

parts could result in wheel/disc breakage.

15. The angle grinder will ‘kick’ as it starts, so hold it firmly with both hands,

away from your body, when switching on.

16. Before using the tool on an actual workpiece, allow it to run briefly, checking for

vibration which could indicate poor balance or installation of the wheel/ disc.

17. Use only wheels/discs designed for their specific function. DO NOT use cutting

discs for grinding metal, or metal grinding wheels for cutting masonry.

18. Ensure tha wheel dimensions are compatible with the grinder.

19. ALWAYS follow the grinding wheel manufaturers recommendations for use and

store the wheels according to manufacturers instructions.

20. Beware of flying sparks. Keep clothing and other flammable materials well

away from flying sparks as fires could start after a short delay.

21. NEVER use excessive force. It should only be necessary to use a little more

than the weight of the tool. If the rotational speed drops abnormally, reduce

pressure immediately. Forcing the tool and excessive pressure can cause

dangerous disc breakage and/or damage to the tool.

22. NEVER use the tool with the guard removed. If the guard becomes damaged,

it should be replaced

Additionally, ALWAYS keep these instructions in a safe place for future reference.

ELECTRICAL CONNECTIONS

This model is provided with a 13 amp, 230 volt (50Hz), BS 1363 plug, for connection

to a standard, domestic electrical supply. Should the plug need changing at any

time, ensure that a plug of identical specification is used.

IMPORTANT:

This appliance is of Double Insulation construction

No earth conductor is provided. The two wires in the mains lead should be wired

up in accordance with the following colour code:

Blue — Neutral

Brown — Live

Connect the BROWN coloured cord to the plug terminal marked a letter “L”

Connect the BLUE coloured cord to the plug terminal marked a letter “N”

If this appliance is fitted with a plug which is moulded on to the electric cable (i.e.

non-rewireable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the correct

replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer or most

electrical stockists.

Fuse Rating

The fuse in the plug must be replaced with one of the same rating (13 amps) and

this replacement must be approved to BS1362.

If in doubt, consult a qualified electrician. Do not attempt any electrical repairs yourself.

Cable Extension

Do not use an extension longer than 10 metres and one where the conductors, are

less than 2.5mm2.

Ensure that the extension cable is designed for outdoor use.

FEATURES (ref. fig.2)

1.Trigger Safety Button.

To operate the trigger it is first of all necessary to press the trigger safety button,

Press the button then pull the trigger to start, ensuring the machine is held firmly

and away from the body.

2.Spindle Lock Button.

When pressed, this button, located on top of the head, is used to lock the spindle

when attempting to unscrew and remove the outer flange (using the special tool

provided), in order to mount or change the grinding wheel or cutting disc.

WARNING:

NEVER press the spindle lock button when starting the tool, and

NEVER press the button when the tool is operating.

DO NOT press button until the wheel/disc has stopped completely

3.Quick Change Guard.

The guard is capable of rotating about its axis. Undo the clamp using an allen key and

turn to the desired position, then retighten the clamp before connecting the tool to the

mains supply and switching ON.

You should always turn the guard so as to provide the greatest amount of protection for

the hand gripping the hand grip, without impeding the work being carried out.

4. Rotating Handle

The handle is capable of rotating as shown in Fig.1. for left or right hand operation when

cutting. Simply pull back the Handle Lock (see Fig.3) and rotate the handle, left or right

until it clicks into place.

Fig 1.

Left Hand operation Right Hand operation

ASSEMBLY

1. Mounting the Blade Guard

Fit the blade guard to the shoulder of the grinder, ensuring it is fully located. Turn

the guard so that the open end is facing away, i.e. the opposite end to the handle,

then nip up the securing nut.

2. Mounting the Grinding Wheel/Cutting Disc.

WARNING!

ALWAYS check to ensure the machine is disconnected from the mains supply,

and that the grinding disk is suitable for the application in hand. The disk supplied

with this machine is suitable for grinding steel.

Consult your Clarke dealer if you need a disk for cutting or grinding other

materials...such as masonry etc.

Check also that the maximum RPM, marked on the disk exceeds 6000RPM.

2.1 Unscrew and remove the outer flange. If it is tight, lock the spindle by pressing

theSpindle Lock button (see Fig.3) and use thetool supplied to turn the flange to

break theseal. It may then be screwed off by hand.

2.2 The Grinding wheel supplied is a

‘Depressed Centre’ type, mount it as

shown in the Fig.1, i.e. with the depressed

centre towards the motor,

2.3 Ensuring the wheel sits snugly over the raised

boss on the inner flange, screw on the outer

flange with the centre boss facing inwards.

Tighten the flange using the tool provided,

locking the spindle by pressing the Spindle

Lock button, and taking care to ensure

the wheel is still sitting snugly, centred over

the flange bosses. Care should be taken

also NOT to overtighten the outer flange.

WARNING! NEVER use reducing bushes or adapters to adapt large bore

abrasive wheels

2.4 Finally, rotate the disk by hand to ensure that does not foul the guard. If it

does, determine the cause and rectify before plugging in to a power supply.

Important:

Fig .2 shows the set up for a grinding wheel.

When attaching a cutting disk, YOU MUST REVERSE the Outer flange.

Fig 2.

3.Hand Grip (3-position)

A threaded hole, on the top, left and right hand side of the gear housing, is provided

so that the hand grip may be screwed in, as required, to provide left or right hand

control of the tool.

IMPORTANT! When renewing or replacing a disk/grinding wheel, ALWAYS allow

the tool to free run for at least one minute, to check the disk/wheel is mounted

correctly, any vibration should be investigated and rectified immediately. The

tool should not be used should vibrations exist.

Allow the tool to do the work...DO NOT force the disk on to the workpiece and

avoid putting any sideways pressure on cutting discs.

For rough grinding, hold the tool at an angle of 20-40 degrees to the work surface

as shown in Fig.2.

To stop the tool, simply release the trigger. There is NO trigger hold device as this is

undesirable for this type of tool. NEVER stop the grinder whilst it is in contact with

the work. ALWAYS wait until it has come to a compete stop before placing it down

carefully to avoid damaging the cutting/grinding disk.

If the machine is overloaded, or used for a long period, it will become hot. Running

the machine on no-load for a few minutes will allow the internal fan to cool the

motor to its normal temperature.

When using a cutting disk, avoid tilting the disk as it must present a clean cutting

edge to the work. NEVER use a cutting disk to cut asbestos, or for rough grinding,

or for side grinding.

OPERATION Re: Fig.3

IMPORTANT! For safety, ensure the wheel is perfectly secure and the guard is set to

the desired position to give maximum protection, and is also secure.

The hand holding the body

will control trigger switch,

whilst the other hand grasps

the hand grip and guides

the tool over the workpiece.

Holding the tool firmly but not

tightly, press the Trigger Safety

button and pull up the trigger.

The tool incorporates a ‘soft’

delayed start, therefore allow

a second or two for the tool

to reach full speed.

Fig 3.

After every 50 hours of use.

Unscrew Carbon Brush Caps, withdraw the Carbon

Brushes and check their condition. They must be

replaced when they have worn down to 6mm in

length. If they are found to be serviceable, blow the

brush holder clean with low pressure compressed air,

and replace. Take care to avoid damaging the spring

or wire when changing brushes.

MAINTENANCE

IMPORTANT: Before carrying out any maintenance tasks, ALWAYS disconnect

the tool from the mains electrical supply.

Before Each Use

1. Always inspect the tool before use, and ensure it is in top condition.

2. Ensure air vents are clear, use compressed air at low pressure, to clean the tool

where possible. (Always wear protective goggles when using compressed air).

3. Check the power cable to ensure it is sound and free from cracks, bare wires etc.

4. Ensure the grinding wheel or cutting disc is perfectly sound, free from cracks

or damage in any way. Replace the disc when it is worn to 150mm diameter,

or if it is chipped or cracked. Never use the grinder with a damaged disc.

Only fit replacement discs with an outside diameter of 230mm (9”), and a

bore of 22mm. If in doubt, consult your dealer.

The gearbox and motor are lubricated during manufacture, and further lubrication

is not normally needed.

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