Clarke CDE85 Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS 12/08

3HP Dust Extractor & Chip Collector

Model CDE85

Part No 6471150

CONTENTS

Introduction ............................................................................................ 2

Guarantee .............................................................................................. 2

Environmental Protection ...................................................................... 2

Parts & Service Contacts ....................................................................... 2

Table of contents ................................................................................... 3

Technical Specification ......................................................................... 3

Safety Precautions ................................................................................. 4

Electrical Connections .......................................................................... 6

Overview ................................................................................................ 7

Unpacking & Assembly ......................................................................... 8

Using the Dust Collector ...................................................................... 11

Maintenance ........................................................................................ 11

Troubleshooting .................................................................................... 12

Parts Lists and Diagrams ..................................................................... 13

Declaration of Conformity .................................................................. 15

INTRODUCTION

Thank you for purchasing this CLARKE Dust Extractor & Chip Collector

Before attempting to operate the machine, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the machine giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for its intended purpose.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

TECHNICAL SPECIFICATION

Please note that the details and specifications contained herein, are correct

at the time of going to print. However, CLARKE International reserve the right

to change specifications at any time without prior notice.

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For parts & Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

ENVIRONMENTAL PROTECTION

When disposing of this product, do not dispose of with general waste. It

must be disposed of according to the laws governing Waste Electrical

and Electronic Equipment, at a recognised disposal facility.

SAFETY PRECAUTIONS

WORK AREA

1. Keep the work area clean and well lit. Floors should always be kept clear.

Cluttered or dark areas invite accidents.

2. ALWAYS keep children away and keep visitors at a safe distance from the

work area, especially whilst operating the machine.

PERSONAL SAFETY

1. Stay alert, watch what your are doing and use common sense when

operating a power tool. Do not use a power tool while you are tired or

under the influence of medication, drugs or alcohol.

2. Do not over-reach. Keep your proper footing and balance at all times to

enable better control of the machine in unexpected situations.

3. ALWAYS wear safety goggles, manufactured to the latest European Safety

Standards. Everyday eyeglasses do not have impact resistant lenses, they

are not safety glasses.

4. Never wear loose clothing or jewellery which could be caught on moving

parts. Wear protective hair covering to contain long hair.

5. ALWAYS concentrate on the job in hand, no matter how trivial it may

seem. Be aware that accidents are caused by carelessness due to famili-

arity.

6. ALWAYS keep your proper footing and balance at all times don’t over-

reach. For best footing, wear rubber soled footwear. Keep floor clear of

oil, scrap wood, etc.

GENERAL POWER TOOL USE AND CARE

1. Always maintain the tool with care. Keep it clean for best performance.

2. ALWAYS ensure that the machine cannot be started inadvertently by using

the ON/OFF switch whenever carrying out maintenance.

3. ALWAYS maintain machine in top condition. Keep tools/machines clean

for the best and safest performance. Follow maintenance instructions.

4. NEVER modify this tool in any way. Use it ONLY for the purpose for which it

isdesigned.

5. ALWAYS check for damage. Check for alignment of parts, breakages, or

any condition that may affect the machine’s operation. Any damage

should be properly repaired or the part replaced. If in doubt, DO NOT use

the machine. Consult your local dealer.

6. ALWAYS keep the mains cable well away from the machine and ensure an

adequate electrical supply is close to hand so that the operation is not

restricted by the length of cable.

7. Do not drag the machine by it’s electric cable, or yank the cable to

disconnect it from the power supply.

8. ALWAYS ensure the switch is off before plugging into mains. Avoid acci-

dental starting.

9. Do not use the machine if the ON/OFF switch does not turn it on and off.

Any power tool that cannot be controlled with the switch is dangerous

and must be repaired.

10. NEVER use power tools in damp or wet locations or expose them to rain.

Do not use in explosive atmosphere (around paint, flammable liquids etc).

Avoid a dangerous environment.

11. DO NOT allow the ventilation slots in the motor to become blocked.

12. EARTH ALL MACHINES. If the machine is equipped with a three-pin plug, it

should be plugged into a three-pin earthed socket. NEVER remove the

earth pin.

13. ALWAYS keep guards/covers in place and in a serviceable condition.

14. Store the tool out of reach of children and do not allow persons unfamiliar

with these instructions to operate this power tool.

DUST EXTRACTOR SAFETY INSTRUCTIONS

1. ALWAYS ensure that the machine is properly positioned where necessary

to prevent it from moving during operation, and that the immediate area

is kept clear.

2. ALWAYS use a face or dust mask if operation is particularly dusty such as

when disposing of the contents of the dust bags.

3. ALWAYS disconnect the machine from the power supply before servicing

and when changing accessories, or removing & emptying dust bags etc

4. NEVER leave machine running unattended. Turn power off and wait for

the machine to comes to a complete stop before leaving.

5. DO NOT pick up flammable or readily combustible material, hot ashes,

coals, burning cigarettes or other smoking substances etc. or use in the

presence of explosive liquids or vapour.

6. DO NOT use in enclosed areas where flammable, explosive or toxic

vapours are given off, by oil based paints, paint thinner, petrol etc.

7. DO NOT use if the electric cable, plug, collection bags or the motor is in

poor condition.

SERVICING

1. Have all power tools serviced by a qualified repair technician, using only

identical replacement parts. This will ensure the safety of the power tool is

maintained.

2. ALWAYS use only replacement parts supplied by the manufacturer. The use

of non standard parts could be hazardous.

ELECTRICAL CONNECTIONS

Connect this appliance to a 230 Volt, single phase 16 amp electrical supply

through a suitably fused isolator.

WARNING: DO NOT CONNECT TO A DOMESTIC 13 AMP SUPPLY VIA A

13 AMP PLUG.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with the

following code.

Green & Yellow...................................Earth

Blue.......................................................Neutral

Brown...................................................Live

• Connect GREEN & YELLOW coloured cord to plug terminal marked

with a letter “E” or Earth symbol “ ” or coloured GREEN or GREEN

& YELLOW.

• Connect BROWN coloured cord to plug terminal marked with a

letter “L” or coloured RED.

• Connect BLUE coloured cord to plug terminal marked with a letter

“N” or coloured BLACK.

We recommend that this machine is connected to the mains supply via a

Residual Current Device (RCD)

If in any doubt, DO NOT attempt any connections or repairs yourself.

Consult a qualified electrician, your local Clarke dealer or Clarke Interna-

tional on:

0208988 7400 or e-mail:[email protected]

CABLE EXTENSION

Always use an approved extension cable suitable for the power rating of this

tool. The conductor size should be at least the same size as that on the

machine, or larger. When using cable reel always unwind the cable com-

pletely.

If a cable extension is needed, it is essential to comply with the following data

Voltage Extension length Cable section

230v Up to 20m 2.5mm2

230v From 20 to 50m 4mm2

OVERVIEW

4 12 2 1 3

6 7 5 11 10 9 8

1. Base plate

2 Collector body c/w fan motor & switch

3. 2- way connecting duct

4. Side collectors

5. Collector support

6. Upper bag support

7. Dust and filter bags

8 3-way inlet shutter

9 Packing gaskets

10 Castor

11 Fixings pack

12 Bag clamping straps

UNPACKING & ASSEMBLY

IMPORTANT

Before commencing please check contents and advise immediately of any

shortages.

FIGURES IN BRACKETS REFER TO DIAGRAM & PARTS LIST ON PAGES 13 & 14

1 x Motor, Fan & Collector Body Assembly c/w switch assembly

1 x Base Plate (4)

1 x Connecting Duct (19)

2 x Side Collector Bodies (24 & 21)

2 x Upright Collector Supports (23)

2 x Upper Bag Supports (26)

4 x Bag Clamping straps (36)

2 x Collector Bags (22)

2 x Filter Bags (27)

1 x 3-Branch Inlet / Adaptor (29)

3 x Packing Gaskets (seals) (28)

4 x Castors (1)

1 x Fixings Pack Fixings pack comprising 16 x Philips screws & nuts, 34 x

short 13mm hex head, 4 x long 13mm hex head, 38 washers, 2 wrenches.

1 x Operating Instruction Manual (this document)

TOOLS REQUIRED

Philips Screwdriver

10 mm spanner

13mm spanner

ASSEMBLY

1. Attach the four castors to each

corner of baseplate with the

small bolts and cross headed

screws provided and tighten with

the 8mm spanner and phillips

screwdriver. Fig 1.

2. Turn the baseplate the right way up,

and with the collector body & fan/

motor assembly in the position

shown in Fig 2, secure it to the

baseplate using the hex head

screws and washers with the 13mm

spanner.

3. Place one packing gasket on the air outlet

flange and attach the connecting duct to the

collector body using eight hexagon headed

screws and washers supplied as shown in Fig 3.

4. Install the two side collectors to each

outlet of the connecting duct as

shown in Fig 4. The collectors are a left

and right hand pair and are assem-

bled with the internal cone pointing

downwards. Position one packing

gasket on each air outlet flange and

attach each connecting duct to the

collector body using eight hexagon

headed screws and washers supplied.

Ensure the side fixing holes at the side of each

collector are directly above the fixing holes in the

base plate.

5. Install the two lower supports as shown in Fig 5,

using bolts/washers to secure them to the base

and checking that the top fixing holes line up with

the fixing holes in the collector bodies.

6. Fix the upper bag supports in position by

bolting through the holes in the lower bag

supports to secure both supports to the

collector body shown in Fig 6.

7. Hang the two upper dust bags from

the support rod arms as shown in Fig 7.

8. Slide the securing bands into the

sleeve around the opening of the

filter/collecting bags with the clasp

components of the band pointing

outwards.

9. Position the two filter bags and two

collection bags over the collector

bodies and secure in position with the

band clasps as shown in Fig 8.

10. Slide the 3-way shutter/adaptor onto

the intake opening of the fan/motor

assembly shown in Fig 9 and secure with

the single screw.

The dust collector unit is now assembled

and ready to use.

Before connecting to a power source, ensure the power supply to be used is

properly grounded and is of suitable voltage and amperage.

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