Cognex DataMan 150 Bedienungsanleitung

DataMan®150

Quick Reference Guide

4/24/2015

Version 5.5.0

Legal Notices

The software described in this document is furnished under license, and may be used or copied only in accordance with

the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this

document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.

Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes

no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.

Cognex Corporation makes no warranties, either express or implied, regarding the described software, its

merchantability, non-infringement or its fitness for any particular purpose.

The information in this document is subject to change without notice and should not be construed as a commitment by

Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or

the associated software.

Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document

may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor

transferred to any other media or language without the written permission of Cognex Corporation.

by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at:

http://www.cognex.com/patents.

The following are registered trademarks of Cognex Corporation:

Cognex, 2DMAX, Advantage, Alignplus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry,

CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000,

OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,

UltraLight, VisionSolutions, VisionPro, VisionView

The following are trademarks of Cognex Corporation:

The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight

(design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,

ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand, PowerGrid, Hotbars2

Other product and company trademarks identified herein are the trademarks of their respective owners.

Legal Notices

Table of Contents

Legal Notices 2

Table of Contents 3

Symbols 4

Getting Started 5

About DataMan 150 5

DataMan 150 Accessories 6

DataMan 150 Systems 7

Communication Modules 9

DataMan 150 Cable Pinouts 9

Reader Layout 10

Dimensions 13

Installing an Optical Filter 15

Installing a Liquid Lens 17

Changing from a 6.2 mm Lens to a 16 mm Lens 19

Changing to an Illumination with a Different Color 22

Setting Up Your DataMan 24

Mounting 24

I/O Cable 25

RS-232 Cable 25

Flying Leads Cable 26

USB Connections 27

RS-232 Connections 28

Wiring the Basic I/O Module 29

Digital Input Wiring Diagrams 30

Digital Output Wiring Diagrams 32

Installing the DataMan Software 34

Setting the Focus Position 35

Field of View and Reading Distances 37

External Triggering and Trigger Modes 38

Training and Trigger Modes 38

Training 38

Incremental Training for Multiple Symbologies 39

Tuning 40

Multi-port Connections 40

DataMan 150 Specifications 43

Imager Specifications 43

Precautions 44

Regulations/Conformity 45

Table of Contents

Symbols

The following symbols indicate safety precautions and supplemental information.

WARNING:This symbol indicates the presence of a hazard that could result in death, serious personal injury or

electrical shock.

CAUTION:This symbol indicates the presence of a hazard that could result in property damage.

Note: Notes provide supplemental information about a subject.

Tip: Tips provide helpful suggestions and shortcuts that may not otherwise be apparent.

Symbols

Getting Started

About DataMan 150

The DataMan 150 readers are best in class ID readers, offering superior performance with the latest ID tools, flexibility to

configure the reader in terms of lighting and optics to optimize the application, and an ease-of-use giving the user the

ability to setup and deploy an application quickly and efficiently all without the need for PC:

lSuperior performance, 1-D and 2-D code reading, including HotBars2™ and patent-pending PowerGrid™

lFlexible optics/lighting, including field upgrades, allowing for the protection of your investment

lEase-of-use, including an auto-tune and trigger button on the reader, the ability to configure the reader in a

straight or right-angle orientation and auto-focus capability utilizing a liquid lens

The DataMan 150 readers provide support for USB and RS-232 communications.

Key highlights:

l1DMax with HotBars2™, best in class 1-D reading, 2DMax with PowerGrid™, best in class 2-D reading. Reading

codes no other ID reader on the market can.

lMultiple options for LED lighting, along with optical filters and polarizing filters. Options for different powered lens,

with autofocus capabilities for each.

lIntelligent tuning and dynamic configuration of the reader combined to make the installation and setup of the

application a snap.

This document provides basic information about how to configure and use DataMan 150 readers. Additional information

is available through the Windows Start menu or the DataMan Setup Tool Help menu after you install the DataMan

software on your PC:

lThe DataMan Communications & Programming Guide shows how to integrate your DataMan reader with your

automation software and factory network.

Cognex->DataMan Software v x.x.x->Documentation->Communications And Programming

lThe DataMan Reader Configuration Codes document provides printable 2-D codes that you can use to

configure the DataMan reader.

Cognex->DataMan Software v x.x.x->Documentation->English->Reader Configuration Codes

lThe DataMan Fixed Mount Readers Reference is a complete online hardware reference for the DataMan fixed-

mount ID readers.

Cognex->DataMan Software v x.x.x->Documentation->English->DM150 ->Fixed Mount Reference Manual

lThe DataMan Questions and Answers document provides context-sensitive information. You can view this help

inside the DataMan Setup Tool or as a stand-alone help file.

Cognex->DataMan Software v x.x.x->Documentation->DM150->Questions and Answers

lThe Release Notes list detailed system requirements and additional information about this DataMan software

release.

Cognex->DataMan Software v x.x.x->Documentation->DataMan v x.x.x Release Notes

Getting Started

DataMan 150 Accessories

LENS OPTIONS

6.2 mm lens (DM150-LENS-62 )

16 mm lens with extended optics mount (requires the use of

extended front cover) (DM260-LENS-16)

Extended lens cover, used with 16mm lens (DM260-LENS-

16CVR)

Extended lens cover, used with 16mm lens, polarized (DM260-

LENS-16CVR-P)

Liquid Lens used with 6.2 mm lens (DM150-LENS-62LL)

16mm lens with Liquid Lens kit including LED Polarized Cover

(DM260-LENS-16LL)

LIGHTOPTIONS

Red LED illumination (DM150-LED-RED)

White LED illumination (DM150-LED-WHT)

Blue LED illumination (DM150-LED-BLU)

IRLED illumination (DM150-LED-IR)

High Powered red LED illumination (DM260-LED-RED-HP)

CABLES

5-meter extension cable* (DM100-EXTCBL-000)

RS-232/USB adapter for Expansion I/O Module (DM100-PATCH-

000)

USB adapter cable with power tap (DM100-USB-000)

USB adapter cable with power tap (DM100-USB-030)

USB & Flying Leads I/O Cable, 2.0 m (DM-USBIO-00)

RS-232 & Flying Leads I/O Cable, 2.5 m (DM-RS232IO-00)

Getting Started

RS-232 adapter cable with power tap (DM100-RS232-000)

Flying Leads Connection Cable, 5 m (DM50-PWRIO-05)

Note: *USB/RS-232 extension connection is possible with the following limitations:

1. The USB connection is shorter than 5m.

2. Serial connection is shorter than 15m.

POWERSUPPLIES

Power supply, 6V (DM100-PWR-000)

MOUNTINGBRACKETS

Mounting bracket (DM100-UBRK-000)

Pivot mounting bracket (DM100-PIVOTM-00)

IOMODULES

DataMan Basic I/O Module (DM100-IOBOX-000)

DataMan 150 Systems

Omni-

directional 1-D

Code Reading

1DMax+™ —

Best-In-Class 1-

D Reading

IDQuick™ —

High-Speed 2-D

Reading

2DMax+™ — for

hard to read

DPM and

damaged 2-D

codes

Resolution

DataMan 150S*

(DMR-150S-00) √ √ √ 752x480 Global shutter

DataMan 150QL

(DMR-150QL-00) √ √ 752x480 Global shutter

DataMan 150Q

(DMR-150Q-00) √ √ 752x480 Global shutter

DataMan 150X

(DMR-150X-00) √ √ √ 752x480 Global shutter

Getting Started

Omni-

directional 1-D

Code Reading

1DMax+™ —

Best-In-Class 1-

D Reading

IDQuick™ —

High-Speed 2-D

Reading

2DMax+™ — for

hard to read

DPM and

damaged 2-D

codes

Resolution

DataMan 152S*

(DMR-152S-00) √ √ √ 1280x960 Global shutter

DataMan 152QL

(DMR-152QL-00) √ √ 1280x960 Global shutter

DataMan 152Q

(DMR-152Q-00) √ √ 1280x960 Global shutter

DataMan 152X

(DMR-152X-00) √ √ √ 1280x960 Global shutter

*Maximum decode rate of 2 codes/sec

Getting Started

Communication Modules

The DataMan 150 is available with the following communication options:

lUSB/RS-232

DataMan 150 Cable Pinouts

The I/O module with USB has all signals on a SUB-D 15 connector with the following pinouts:

PIN Color Signal

1 Brown Reserved

2 Green TxD (RS-232)

3 Green/Black RxD (RS-232)

4 Red & Red/Black GND

5 Brown/White DC+ (system power, 5-24 VDC)

6 Blue RTS

7 Blue/White Output-0

8 White Input-0

9 White/Black Input-1

10 Light Blue CTS

11 Light Blue/Black Output-1

12 Light Blue/Yellow Output-Common

13 Light Blue/Green Input-Common

14 Yellow Reserved

15 Yellow/Black Reserved

Note: Pin numbers are shown for cable connector, not I/O module.

Getting Started

Reader Layout

The following images show the built-in lighting system and other features of the DataMan 150 reader.

1 Illumination LEDs

2 LED aimers

3-4* Mounting holes (M3 x 3.5mm)

5 Trigger button

6 Power

7 Train status/Trigger status

8 Good/bad read

9 Communication

10 Error

11 Tune button

12 Power, I/O and RS-232

Note: *Use only one set of mounting holes (either 3 OR 4) for mounting.

Note: The five status LEDs together also function as a peak meter using an orange light.

Indicator LEDs

Type Signal Color Meaning

Status Power GREEN Power ON

Train status GREEN Trained

YELLOW Untrained

Error RED Error - check

device log

Action Good/bad read GREEN Good read

RED Bad read

Communication YELLOW Link up

blink Data transfer

Peak meter Yellow Tune

Focus

Getting Started

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