CommScope TDUX-35 Bedienungsanleitung

Selection table

(dimensions in mm/inches)

Maximum cable diameter for duct with 1

cable or sum of 2 cables.

Each TDUX size will seal vacant ducts for the

duct range shown in the table.

* Note: in case 3 or more cables have to be sealed, the cable bundle diameter needs to be determined. Substract 5 mm/0.2 inches for each

clip used from max. cable diameter shown in table, to determine the max. cable bundle diameter. TDUX-clips must be ordered as a separate item.

TDUX-CL clips are not to be used with TDUX-35. They are applicable to TDUX-45 and larger. TDUX-35 is suitable for use in vacant ducts or ducts

with 1 cable.

TDUX-CL-80

TDUX-CL-60

TDUX-CL-40

TDUX-CL-20

1 Safety rules

Lubricant

Protect from frost. In case of eye contact, flush with clean water during 15 minutes, holding eyelids open. Seek medical attention if irritation persists.

Wash with mild soap and water if skin irritation occurs.

Gas cylinders

If the carbon dioxide gas cylinders are used to inflate TDUX, following safety rules should be considered. The gas pressure in the cylinder is approxi-

mately 60 bar (900 p.s.i.) at room temperature. Max. operational temperature is 50°C/122°F. Keep cool and dry. Use only as instructed in ope-

rating manual of TDUX-IT-16 inflator. Misuse can be dangerous. Do not handle the cylinder with unprotected hands

immediately after filling a TDUX duct seal. Frostbite can result.

TDUX seals

Do not inflate TDUX outside a duct.

2 Application

TDUX will seal ducts with/without cable(s) and can be installed even while water is flowing out of the duct. Avoid exposure of the installed TDUX

duct seal to direct sunlight.

3 Unit packaging

TDUX duct seals are packed per 10 pcs/box (TDUX-35: 25 pieces per box), including 1 lubricant disperser and 1 installation instruction.

TDUX

INSTALLATION INSTRUCTION

Inflatable duct seal for telephone cable ducts

Product description

To seal 3 or more cables,

Duct Ø TDUX-35 TDUX-45 TDUX-60 TDUX-75 TDUX-90 TDUX-100 TDUX-125

use TDUX-CL clip (*)

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch Clip size

125 4.9 103 4.0

120 4.7 95 3.7

115 4.5 91 3.6

110 4.3 90 3.5 83 3.3

105 4.1 85 3.3

100 3.9 83 3.3 80 3.1

95 3.7 76 3.0 74 2.9

90 3.5 70 2.8 66 2.6

85 3.3 62 2.4 60 2.4

80 3.1 54 2.1 52 2.0

75 2.9 56 2.2 50 2.0 45 1.8

70 2.8 46 1.8 42 1.6

65 2.7 40 1.6 30 1.2

60 2.4 45 1.8 30 1.2 22 0.9

55 2.2 38 1.5 28 1.1

50 2.0 30 1.2

45 1.8 32 1.3 18 0.7

40 1.6 27 1.1

35 1.4 25 1.0 18 0.7

30 1.2 19 0.7

25 1.0 12 0.5

TC-314-IP

Rev A, Feb 2017

www.commscope.com

A Inflation tool using compressed CO2gas

cylinders (to be ordered separately) equiped

with a manometer and safety relieve valve.

4 Tooling

TDUX duct seals can be installed with a variety of inflation tools, having the capability to inflate TDUX to 3,0 ± 0,2 bar/45 ± 3 p.s.i. of

pressure. Following tools are available from TE Connectivity.

B Inflation gun to be connected to

pressurised air bottle, pump or compressor.

The inlet pressure to the inflation gun should

be min. 4 bar/60 p.s.i. and max.

10 bar/150 p.s.i..

5.1 It is recommended to wet clean the duct

and cable sheath.

5.2 For ease of installation, lubricate the

cable sheath.

5.3 Remove the protective paper from the

outside of the sealing strip and lubricate abun-

dantly.

5.4 Remove the protective paper from the

inside of the sealing strip. Lubricate

abundantly.

5.5 Lubricate the filling tube on the TDUX sec-

tion.

5.6 Wrap TDUX around the cable and slide

completely into the duct.

5.7 In case of 2 cables, wrap TDUX around

the cables as shown, starting with the largest

cable.

5.8 Connect the filling tube to the tube-snap

of the inflation tool.

5.9 Inflate TDUX up to the pressure of

3,0 bar/45 p.s.i. and keep the pressure at

3.0 ± 0,2 bar/45 ± 3 p.s.i. during 30 sec.

after which the tool must be shut-off.

Note: please refer to the operating manual for

the specific inflation tool being used.

TDUX-IT-16 TDUX-IG-SR-AS

5 Installation procedure

Right Wrong

B CO2 artridge and lubricant.

TC 314/IP/12 08/12TC 314/IP/12 08/12

5.10 Pull-out the filling tube in one gentle

move in the direction of the cable.

A Examples for different multiple cable

configuration.

TDUX-CL

Sealing system for multiple telephone cable configurations,

to be used in combination with TDUX inflatable duct seals

Application

TDUX-CL duct seal clip is used in

combination with TDUX inflatable duct seal, if

the duct is occupied with 3 cables or more.

TDUX-CL duct seal clips must be ordered as a

separate item.

For sizing information, please refer to

selection table on the front page.

One TDUX-CL clip can seal up to 4 cables. If

more cables are to be sealed, use

1 extra clip per 3 additional cables.

1 Open clip wings on one side. Lubricate

the wings abundantly, to ensure that they don’t

stick together.

2 Remove one protection paper and

lubricate abundantly the larger surface of the

clip wing

3Repeat steps 1 and 2 for the other clip

wings. Remove protection paper only after

lubricating at least one wing side.

4 Abundantly lubricate the cables in the

crunch area as much as possible.

5 Insert the clip in between the cables,

assuring that there is only one cable between

each clip wing (see picture A “configurations).

Make sure that the central part of the clip is

well positioned in the crunch area (mark flush

with duct entrance).

6 If necessary use a tie-wrap to hold the

clip in place. Cut off the excess of the tie-

wrap and position the locking part between

the cables. Tape all cables together close to

the duct.

Installation instruction

7. Install the TDUX duct seal following the

standard TDUX installation procedure.

6.4 Multiple cables/ducts with CL-clips

If necessary, remove tape (and tie wrap) from

the cable bundle. Spread cables and apply

lubricant in the crunch area. Remove clip core

and sealant as much as possible with a pair

of pliers.

6.1 Deflate the TDUX seal by piercing with a

screw-driver. Release the TDUX from the duct

wall by using a blunt tool.

6 Removal

If required, lubricant is separately available.

6.2 Release TDUX from the cable bundle.

Apply lubricant on the released areas to faci-

litate removal of the TDUX from the duct wall

with the lubricant bottle.

6.3 Pull TDUX out of the duct with a pair of

pliers.

TDUX and all trademarks identiﬁed by ® or ™ are registered trademarks or trademarks, respectively, of CommScope, Inc.

This document is for planning purposes only and is not intended to modify or supplement any speciﬁcations or warranties relating to

CommScope products or services.

This product is covered by one or more U.S. patents or their foreign equivalents. For patents, see:

www.commscope.com/ProductPatent/ProductPatent.aspx.

To ﬁnd out more about CommScope® products, visit us on the

web at www.commscope.com

For technical assistance, customer service, or to report any

missing/damaged parts, visit us at:

http://www.commscope.com/SupportCenter

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